A corn stalk shaping and packing machine

Abstract

The utility model provides a kind of corn straw shaping packer, belong to corn straw packing technical field.This kind of corn straw shaping packer includes material box and discharge packing mechanism, the right side of the bottom of material box front side is equipped with controller, the left side of the bottom of material box front side is equipped with discharge pipe, packing ring is movably connected in the outside of discharge pipe, the right side of packing ring front side bottom is fixedly connected with packing shaft, packing frame is movably connected in the left side of packing ring front side bottom, the outside of packing shaft is equipped with packing roller, packing support mechanism is fixedly connected in the outside of discharge pipe, by setting discharge packing mechanism, it can form the medium that corn straw is wound and packed, so that staff packs corn straw discharged by discharge pipe, avoid the staff setting packaging bag when discharge pipe works, lead to the situation that discharge pipe packing operation is inconvenient, thus improve the packing operation convenience of material box and discharge pipe.

Description

Technical Field

[0001] This utility model relates to the field of corn stalk baling technology, and more specifically, to a corn stalk shaping and baling machine. Background Technology

[0002] The corn stalk shaping and baling machine is a core piece of equipment for the resource utilization of agricultural waste. It is mainly used for the collection, compression, shaping, and bundling of residual corn stalks after harvest. It transforms loose, bulky stalks into regular, high-density bales, solving problems such as pollution from open burning of stalks and inconvenience in transportation and storage. It provides pre-processing support for stalk return to the field, feed processing, and biomass energy production. When the corn stalk shaping and baling machine is working, the spring-tooth picking mechanism first picks up the loose stalks from the field close to the ground and transports them to the conveying channel. After being combed through the channel, the stalks enter the hydraulically driven compression chamber at a uniform speed. Then, the compression piston reciprocates under the action of the hydraulic system, compressing the stalks in multiple stages, squeezing the loose stalks into high-density shaped bales. When the bales reach the set size and density, the formed bales are discharged from the outlet. Then, the bales are baled by external baling media. Since the baling after the bales are discharged directly affects the baling efficiency, it is necessary to perform discharge baling.

[0003] In related technologies, during the use of corn stalk shaping and baling machines, workers typically place packaging bags for baling corn stalks outside the discharge port, so that the packaging bags can bale the discharged corn stalks for use.

[0004] However, in the current use of corn stalk baling machines, the process of baling corn stalks by repeatedly putting on and off packaging bags is inconvenient for workers, affecting the ease of operation of the corn stalk baling machine. Utility Model Content

[0005] To overcome the above deficiencies, this utility model provides a corn stalk shaping and baling machine that overcomes or at least partially solves the above technical problems.

[0006] This utility model is implemented as follows:

[0007] This utility model provides a corn stalk shaping and baling machine, including a material box, a controller is installed on the right side of the bottom front side of the material box, and a discharge pipe is installed on the left side of the bottom front side of the material box;

[0008] The material unloading and packaging mechanism includes:

[0009] A packing ring; the packing ring is movably connected to the outside of the discharge pipe, and a packing shaft is fixedly connected to the right side of the bottom front side of the packing ring;

[0010] A packing frame; the packing frame is movably connected to the left side of the bottom front side of the packing ring, and a packing roller is fitted onto the outer side of the packing shaft;

[0011] Packaging support mechanism; the packaging support mechanism is fixedly connected to the outside of the discharge pipe.

[0012] In a preferred embodiment, the packaging support mechanism includes a support frame, a support plate, and a support wheel. The support frame is fixedly connected to the outside of the discharge pipe, the support plate is fixedly connected to the rear side of the support frame, and the support wheel is movably connected to the front side of the support plate via a pivot pin. The outer side of the support wheel is in contact with the inner side of the packaging ring.

[0013] In a preferred embodiment, a limiting ring is provided on the front side of the support plate, located in front of the packing ring, and the rear side of the limiting ring is fixedly connected to the front side of the support wheel.

[0014] In a preferred embodiment, a fixed seat is fixedly connected to the top of the support plate, and a drive plate that engages with the packing ring is mounted on the front side of the fixed seat via a shaft pin.

[0015] In a preferred embodiment, a motor that is connected to the drive disc is fixedly connected to the top of the rear side of the mounting base, and the motor is electrically connected to the controller via wires.

[0016] In a preferred embodiment, operating rings are provided on both sides of the front side of the packing ring, and the inner side of the operating ring is fixedly connected to the outer side of the packing roller.

[0017] In a preferred embodiment, a fixing frame is fixedly connected to the left side of the packing rack, and the rear side of the inner side of the fixing frame is fixedly connected to the rear side of the support plate.

[0018] In a preferred embodiment, a fixing post is fixedly connected to the bottom of the front side of the fixing frame, and a pressure frame located on the left side of the packing frame is installed on the surface of the fixing post.

[0019] The corn stalk shaping and baling machine provided by this utility model has the following beneficial effects:

[0020] 1. By setting up a discharge and packaging mechanism, a medium for wrapping and packaging corn stalks can be formed on the outside of the discharge pipe, so that workers can package the formed corn stalks discharged through the discharge pipe. This avoids the situation where workers need to put on packaging bags when the discharge pipe is working, which would make the packaging operation of the discharge pipe inconvenient. Therefore, the packaging operation of the material box and the discharge pipe is improved.

[0021] 2. By setting up a baling support mechanism, a medium supporting the baling ring can be formed on the outside of the discharge pipe, ensuring the position between the baling ring and the discharge pipe. This allows the baling ring to drive the baling roller to rotate around the discharge pipe via the baling shaft, so that the baling film with the baling film roller is fitted on the outside of the baling frame to wrap and bale the corn stalks discharged from the discharge pipe. This improves the working position stability of the baling ring.

[0022] 3. By setting a limiting ring, a medium can be formed on the front side of the support wheel to restrict and prevent the packing ring from separating. This avoids the packing ring from moving forward and separating from the support wheel when the support wheel is working, thus improving the support effect of the support wheel on the packing ring. Attached Figure Description

[0023] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained from these drawings without creative effort.

[0024] Figure 1 This is an overall perspective view provided by an embodiment of the present utility model;

[0025] Figure 2 A right-side perspective three-dimensional structural diagram of the material box provided for an embodiment of this utility model;

[0026] In the diagram: 1. Material bin; 2. Controller; 3. Discharge pipe; 4. Packing ring; 5. Packing shaft; 6. Packing frame; 7. Packing roller; 8. Support frame; 9. Support plate; 10. Support wheel; 11. Restriction ring; 12. Fixed seat; 13. Drive plate; 14. Motor; 15. Operating ring; 16. Fixed frame; 17. Fixed column; 18. Pressure frame. Detailed Implementation

[0027] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0028] Reference Figures 1-2This utility model provides a technical solution: a corn stalk shaping and baling machine, including a material box 1 and a discharge baling mechanism. A controller 2 is installed on the right side of the bottom front side of the material box 1, and a discharge pipe 3 is installed on the left side of the bottom front side of the material box 1. A medium for wrapping and baling corn stalks can be formed on the outside of the discharge pipe 3, so that workers can perform baling operations on the shaped corn stalks discharged through the discharge pipe 3. This avoids the situation where workers need to put on packaging bags when the discharge pipe 3 is working, which would make the baling operation of the discharge pipe 3 inconvenient. Therefore, the baling operation of the material box 1 and the discharge pipe 3 is improved.

[0029] Reference Figures 1-2 In a preferred embodiment, the material discharge and packaging mechanism includes a packaging ring 4, which is movably connected to the outside of the discharge pipe 3. A packaging shaft 5 is fixedly connected to the right side of the bottom front side of the packaging ring 4. A packaging frame 6 is movably connected to the left side of the bottom front side of the packaging ring 4. A packaging roller 7 is fitted onto the outside of the packaging shaft 5. A packaging support mechanism is fixedly connected to the outside of the discharge pipe 3. A packaging film roller is fitted onto the front side of the packaging frame 6 and pulls the packaging film to contact the packaging roller 7. When the corn stalks are discharged through the discharge pipe 3, the packaging ring 4 drives the packaging roller 7 to rotate around the discharge pipe 3 via the packaging shaft 5, so that the packaging film forms packaging contact with the outside of the discharge pipe 3, causing the packaging film to pack the corn stalks discharged from the discharge pipe 3. The wrapping and baling operation uses a baling support mechanism including a support frame 8, a support plate 9, and a support wheel 10. The support frame 8 is fixedly connected to the outside of the discharge pipe 3, the support plate 9 is fixedly connected to the rear of the support frame 8, and the support wheel 10 is movably connected to the front of the support plate 9 via a shaft pin. The outer side of the support wheel 10 fits against the inner side of the baling ring 4, forming a medium supporting the baling ring 4 on the outside of the discharge pipe 3. This ensures the position of the baling ring 4 relative to the discharge pipe 3, allowing the baling ring 4 to drive the baling roller 7 to rotate around the discharge pipe 3 via the baling shaft 5. This causes the baling film, which is fitted onto the outer side of the baling frame 6, to wrap and bale the corn stalks discharged from the discharge pipe 3, thus improving the stability of the working position of the baling ring 4.

[0030] Reference Figures 1-2 In a preferred embodiment, a limiting ring 11 located in front of the packing ring 4 is provided on the front side of the support plate 9. The rear side of the limiting ring 11 is fixedly connected to the front side of the support wheel 10. This forms a medium on the front side of the support wheel 10 to restrict and prevent the packing ring 4 from separating. This prevents the packing ring 4 from moving forward and separating from the support wheel 10 when the support wheel 10 is working. Therefore, the support effect of the support wheel 10 on the packing ring 4 is improved. A fixed seat 12 is fixedly connected to the top of the support plate 9. A drive plate 13 that meshes with the packing ring 4 is installed on the front side of the fixed seat 12 through a shaft pin. This can apply a rotational driving force to the packing ring 4 so that the packing ring 4 drives the packing shaft 5 and the packing roller 7 to rotate. This prevents the packing ring 4 from being difficult to rotate when it is working. Therefore, the smoothness of the working of the packing ring 4 is improved.

[0031] Reference Figures 1-2 In a preferred embodiment, a motor 14, which is connected to the drive disk 13, is fixedly connected to the top of the rear side of the fixed base 12. The motor 14 is electrically connected to the controller 2 through a wire, which can provide power to drive the packing ring 4 to the drive disk 13. This avoids the situation where the packing ring 4 is difficult to drive when the drive ring is working, thus improving the driving effect of the drive ring. Both sides of the front side of the packing ring 4 are provided with operating rings 15. The inner side of the operating ring 15 is fixedly connected to the outer side of the packing roller 7, which can provide the user with a medium to rotate the packing roller 7. This avoids the situation where the packing roller 7 is difficult to rotate when using, thus improving the ease of operation of the packing roller 7.

[0032] Reference Figures 1-2 In a preferred embodiment, a fixing frame 16 is fixedly connected to the left side of the packing frame 6, and the rear side of the inner side of the fixing frame 16 is fixedly connected to the rear side of the support plate 9. This allows for the installation and fixing of the packing frame 6 and the support plate 9, preventing the packing frame 6 from being difficult to install and connect with the support plate 9 during operation. Therefore, the installation effect of the packing film on the packing frame 6 is improved. A fixing column 17 is fixedly connected to the bottom of the front side of the fixing frame 16, and a pressure frame 18 located on the left side of the packing frame 6 is installed on the surface of the fixing column 17. This allows for pressure to be applied to the packing film rollers installed on the outer side of the packing frame 6 during operation to prevent loosening, thus preventing the packing film rollers on the surface of the packing frame 6 from becoming loose during operation.

[0033] Specifically, the working process or principle of this corn stalk shaping and baling machine is as follows: During use, the external baling film roller or baling net roller is installed on the front side of the baling frame 6 via the sleeve on the front side of the baling frame 6. The right side of the pressure frame 18 is aligned with the surface of the baling film roller or grinding net roller mounted on the baling frame 6 to apply pressure and loosen the baling film roller or baling net roller. Then, the baling film or baling net is moved by hand to contact the baling roller 7, and the baling roller 7 is rotated via the control panel to wrap a small amount of baling film or baling net around its surface. This prepares for the subsequent grinding roller to drive the baling film and baling net to wrap and bale the corn stalk material. When the corn stalk material is discharged through the discharge pipe 3, the controller 2 is activated. The motor 14 drives the packing ring 4 to rotate via the drive disc 13. At this time, the support frame 8, together with the support disc 9 and the support wheel 10, provides rotational support between the packing ring 4 and the discharge pipe 3 during the rotation process. Simultaneously, the limiting ring 11, together with the support wheel 10, restricts the rotation of the packing ring 4 to prevent deviation. The packing ring 4 drives the packing roller 7 to rotate via the packing shaft 5, causing the packing roller 7 to drive the packing film and packing net to rotate around the discharge pipe 3. This allows the packing film or packing net to wrap and pack the corn stalk material discharged through the discharge pipe 3. Once the corn stalk has been wrapped and packed by the packing roller 7 and the packing medium, the packed corn stalk can be transferred.

[0034] It should be noted that the material bin 1, controller 2 and discharge pipe 3 are all existing devices or equipment, or devices or equipment that can be implemented by existing technology. Their power supply, specific composition and principle are clear to those skilled in the art, so they will not be described in detail.

Claims

1. A corn stalk shaping and baling machine, comprising a material bin (1), wherein a controller (2) is installed on the right side of the bottom front side of the material bin (1), and a discharge pipe (3) is installed on the left side of the bottom front side of the material bin (1), characterized in that ； The material unloading and packaging mechanism includes: Packing ring (4); The packing ring (4) is movably connected to the outside of the discharge pipe (3), and a packing shaft (5) is fixedly connected to the right side of the bottom front side of the packing ring (4); Packing frame (6); the packing frame (6) is movably connected to the left side of the bottom front side of the packing ring (4), and a packing roller (7) is fitted on the outer side of the packing shaft (5); Packaging support mechanism; the packaging support mechanism is fixedly connected to the outside of the discharge pipe (3).

2. The corn stalk shaping and baling machine according to claim 1, characterized in that, The packaging support mechanism includes a support frame (8), a support plate (9), and a support wheel (10). The support frame (8) is fixedly connected to the outside of the discharge pipe (3). The support plate (9) is fixedly connected to the rear side of the support frame (8). The support wheel (10) is movably connected to the front side of the support plate (9) through a shaft pin. The outer side of the support wheel (10) is in contact with the inner side of the packaging ring (4).

3. A corn stalk shaping and baling machine according to claim 2, characterized in that, The front side of the support plate (9) is provided with a limiting ring (11) located in front of the packing ring (4), and the rear side of the limiting ring (11) is fixedly connected to the front side of the support wheel (10).

4. A corn stalk shaping and baling machine according to claim 3, characterized in that, The top of the support plate (9) is fixedly connected to a fixed seat (12), and a drive plate (13) that meshes with the packing ring (4) is installed on the front side of the fixed seat (12) via a shaft pin.

5. A corn stalk shaping and baling machine according to claim 4, characterized in that, The top of the rear side of the fixed base (12) is fixedly connected to a motor (14) that is connected to the drive disk (13) for transmission. The motor (14) is electrically connected to the controller (2) through a wire.

6. A corn stalk shaping and baling machine according to claim 1, characterized in that, Both sides of the front side of the packing ring (4) are provided with operating rings (15), and the inner side of the operating ring (15) is fixedly connected to the outer side of the packing roller (7).

7. A corn stalk shaping and baling machine according to claim 2, characterized in that, The left side of the packing rack (6) is fixedly connected to a fixing frame (16), and the rear side of the inner side of the fixing frame (16) is fixedly connected to the rear side of the support plate (9).

8. A corn stalk shaping and baling machine according to claim 7, characterized in that, A fixing post (17) is fixedly connected to the bottom of the front side of the fixing frame (16), and a pressure frame (18) located on the left side of the packing frame (6) is installed on the surface of the fixing post (17).

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