A blanking device for lock detection

Abstract

The utility model provides a kind of blanking device of lock detection, including the divider turntable and blanking frame being installed on detection platform, divider turntable includes fixed inner disc and movable outer disc, at least one blanking station is provided on movable outer disc and at least 6 fixed tool are evenly distributed, blanking station is equipped with blanking frame at corresponding detection platform, blanking assembly is installed on blanking frame, blanking assembly includes servo rotation part, material taking part and transmission part, servo rotation part drives material taking part to transfer the lock that has been measured on blanking station to transmission part to collect, transmission part is equipped with OK conveying line and NG conveying line, saving bin to prevent NG piece outflow is equipped on NG conveying line, saving bin is equipped with touch password lock, the utility model breaks through sorting efficiency, realizes flexible sorting and NG piece forced control enhancement.

Description

Technical Field

[0001] This utility model proposes a material feeding device for lock testing, which belongs to the field of lock testing. Background Technology

[0002] Lock unloading is a crucial step in lock inspection, and its speed and accuracy are currently the performance goals. Traditional lock inspection processes involve manually moving locks from the inspection table to the sorting area. However, manual sorting requires interrupting operations, and individual differences in sorting speed lead to varying efficiency, hindering the overall production line cycle time. Furthermore, human error in sorting can result in defective products entering the market, posing a significant safety hazard. Existing mechanical sorting systems are rigid and easily scratch lock surfaces. They also occupy a large space and have limited sorting efficiency. Moreover, the lack of a management mechanism for defective precision locks during sorting poses a risk of unauthorized use. Therefore, there is a need to develop an unloading device that integrates high-efficiency sorting, zero-damage transport, and mandatory control of defective parts. Utility Model Content

[0003] To address the technical problems existing in the prior art, this utility model proposes a material unloading device for lock detection, which aims to improve sorting efficiency, achieve flexible sorting, and enhance the mandatory control of non-compliant parts. The technical features adopted are as follows:

[0004] A material unloading device for lock testing includes a divider turntable and a material unloading rack mounted on a testing table. The divider turntable includes a fixed inner plate and a movable outer plate. The movable outer plate has at least one unloading station and at least six fixed fixtures evenly distributed on it. Each unloading station has a material unloading rack at the corresponding testing table position. The material unloading rack is equipped with an unloading component, which includes a servo rotating part, a picking part, and a transmission part. The servo rotating part drives the picking part to transfer the tested locks from the unloading station to the transmission part for collection. The transmission part is equipped with an OK conveyor line and an NG conveyor line. The NG conveyor line is equipped with a storage compartment to prevent NG parts from flowing out. The storage compartment is equipped with a touch-sensitive combination lock.

[0005] Preferably, the servo rotating part is connected to the servo motor and the reducer and then installed on the fixed plate by threaded connection. The fixed plate is bolted to the fixed seat by the fixed column. One end of the fixed seat is fixedly connected to the unloading frame by the lower part of the locking block. A seated bearing is installed on the other end of the fixed seat. A rotating plate that follows the rotation is connected to the lower end of the seated bearing.

[0006] Preferably, the reducer is connected to the bearing with a housing via a coupling. An annular protrusion is provided between the coupling and the bearing with a housing. A set of limit stops is provided on the fixed seat to restrict the rotation of the annular protrusion within 150 degrees. The annular protrusion is distributed at right angles to the rotating plate.

[0007] Preferably, a connecting plate is fixed to the end of the rotating plate by a right-angle piece, and a material handling part is installed on the other side of the connecting plate.

[0008] Preferably, the material handling part includes a lifting cylinder installed on the other side of the connecting plate. A first limiting block is fixed to the bottom side of the lifting cylinder, and a strip slider is fixed to the outside of the lifting cylinder. The strip slider is fixed on a sliding plate with a matching groove, and a second limiting block is provided on the side of the sliding plate that is perpendicular to the first limiting block.

[0009] Preferably, the end of the movable rod of the lifting cylinder is engaged in a fixed block with a matching groove, and the movable rod and the sliding plate are fixed on the fixed block in parallel.

[0010] Preferably, the slide plate is fixed to the cylinder fixing block of the gripper cylinder by bolt connection, and a stable limiting protrusion is provided at the junction of the cylinder fixing block and the bottom surface of the gripper cylinder. The gripping part of the gripper cylinder is provided with a pair of gripper blocks that are fitted and fixed to the outer contour of the lock to be tested.

[0011] Preferably, a pressure plate passing through the gripper cylinder is also fixed at the bottom of the cylinder fixing block, and pressure handles are provided at both ends of the pressure plate.

[0012] Preferably, the OK conveyor line and the NG conveyor line are equipped with a conveyor belt, a set of photoelectric sensors are provided at the material feeding inlet of the conveyor belt, and a collection baffle is provided at the end of the conveyor belt.

[0013] The beneficial effects of this utility model are as follows:

[0014] The servo rotating part, in conjunction with the material handling part, enables precise gripping and rapid transfer of locks. The multi-station design of the divider turntable allows for parallel operation of detection and unloading, significantly improving unloading efficiency.

[0015] The servo rotary unit improves rotational stability through triple transmission, and the annular protrusion and limit stop prevent overtravel rotation, avoid cable tangling, and significantly reduce the space required for mechanical operation.

[0016] The OK / NG dual conveyor lines are physically isolated, and the NG storage compartment is designed with a combination lock to prevent qualified and defective products from being mixed, especially to prevent unauthorized outflow of NG parts.

[0017] The material handling section adopts a modular structure with lifting cylinders and sliding plate buffers to absorb the impact of gripping. The gripper blocks are customized to fit the outer contour of the lock and are fixed with the pressure handle to adapt to different sizes of locks and enhance the expandability of the material handling locks. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the entire utility model. Figure 1 .

[0019] Figure 2 This is a schematic diagram of the entire utility model. Figure 2 .

[0020] Figure 3This is a schematic diagram of the transmission unit of this utility model.

[0021] Figure 4 This is a schematic diagram of the feeding component of this utility model.

[0022] Figure 5 Schematic diagram of the servo rotating part of this utility model Figure 1 .

[0023] Figure 6 Schematic diagram of the servo rotating part of this utility model Figure 2 .

[0024] Figure 7 This is a schematic diagram of the material handling section of this utility model.

[0025] Among them, 1 is the divider turntable; 2 is the unloading rack; 3 is the inspection table; 11 is the fixed inner plate; and 12 is the movable outer plate.

[0026] 13. Fixed fixture; 14. Unloading station; 15. First unloading state; 16. Second unloading state; 17. Third unloading state;

[0027] 4. Feeding assembly; 5. Servo rotary unit; 6. Picking unit; 7. Conveying unit; 51. Servo motor; 52. Reducer;

[0028] 53, Fixing plate; 54, Fixing column; 55, Fixing base; 551, Clamping protrusion; 56, Bearing with seat; 57, Rotating plate;

[0029] 58. Connecting plate; 59. Right-angle piece; 510. Coupling; 511. Annular protrusion; 512. Limiting stop; 61. Lifting cylinder; 62. First limiting block; 63. Strip slider; 64. Slide plate; 65. Second limiting block; 67. Movable rod; 68. Fixing block; 69. Cylinder fixing block; 610. Grip cylinder; 611. Limiting protrusion; 612. Pressure plate; 613. Pressure handle; 71. OK conveyor line; 72. NG conveyor line; 721. Storage compartment; 722. Touch-sensitive combination lock; 73. Photoelectric sensor. Detailed Implementation

[0030] The present invention will be further described below with reference to specific embodiments, but the present invention is not limited to the embodiments.

[0031] In the description of this utility model, it should be noted that the terms "center", "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer" and "vertical" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0032] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium; or they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0033] Furthermore, in the description of this utility model, unless otherwise stated, "multiple", "multiple groups", and "multiple roots" mean two or more.

[0034] Unless otherwise specified, the materials, instruments and methods used in the following embodiments are all conventional materials, instruments and methods in the art and can be obtained through commercial channels.

[0035] Example 1

[0036] like Figure 1 , Figure 2 , Figure 3As shown, the unloading device for lock testing in this embodiment includes a divider turntable 1 and an unloading rack 2 installed on the testing table 3. The divider turntable 1 achieves continuous transfer of locks through the cooperation of a fixed inner plate 11 and a movable outer plate 12. The movable outer plate 12 has at least one unloading station 14, and a fixed fixture 13 is provided at the unloading station 14. At least 6 fixed fixtures 13 are evenly distributed on the movable outer plate 12. The fixed fixture is a long strip block with spaced cutouts. It has fixed limiting blocks at both ends that fit into the lock to be tested, and limiting posts and fixing holes for connection around the perimeter. It is used to fix the lock to be tested in the horizontal direction. There is a height difference between the middle and the sides of the fixed fixture. In this embodiment, there are 8 fixed fixtures distributed at intervals. The unloading station 14 is provided with an unloading rack 2 at the corresponding testing table 3. The unloading rack 2 is constructed of aluminum profiles, and its height can be adjusted by adjusting the feet to adapt to the testing requirements of different specifications of locks. The unloading rack 2 is fixed on the testing table 3 with a widened contact surface and is provided with a fixing adjustment device for fine-tuning the position. The testing table 3, the divider turntable 1, and the unloading rack 2 are all pre-drilled with connection holes. The unloading rack 2 is equipped with an unloading assembly 4, which is also pre-drilled with mounting holes. The unloading assembly includes a servo rotating part 5, a picking part 6, and a transmission part 7. The servo rotating part 5 drives the picking part 6 to transfer the tested locks from the unloading station 14 to the transmission part 7 for sorting. The transmission part 7 is equipped with an OK conveyor line 71 and an NG conveyor line 72. When the picking part 6 is located at the unloading station 14, it is in the first unloading state 15. When the tested locks are transferred to the OK conveyor line 71, it is in the second unloading state 16. When the tested locks are transferred to the NG conveyor line 72, it is in the third unloading state 17. The NG conveyor line is equipped with a storage compartment 721 to prevent NG parts from flowing out. The storage compartment is composed of cold-rolled steel plate and tempered glass. The storage compartment is equipped with a touch-sensitive combination lock 722. The touch-sensitive combination lock 722 supports fingerprint and password dual verification to ensure that non-conforming products can only be taken out and analyzed by authorized personnel, effectively preventing the outflow of defective products. OK conveyor line 71 and NG conveyor line 72 are equipped with conveyor belts. A set of photoelectric sensors 73 is located at the material feeding inlet of the conveyor belt. A collection baffle is set at the end of the conveyor belt. The photoelectric sensors are selected from SICK. The photoelectric sensors are installed above the inlet of the conveyor line. When the lock is detected, the conveyor line is opened and the counting function is triggered. In conjunction with the PLC control system, real-time statistics of production data are realized.

[0037] Example 2

[0038] like Figure 4 , Figure 5 , Figure 6As shown, after the servo motor 51 of the servo rotating part 5 is rigidly connected to the reducer 52, it is fixed to the steel plate fixing plate 53 by M8 hexagon socket bolts. The servo motor 51 is a product of Mitsubishi Corporation. The fixing column 54 is made of chrome-plated round steel and the fixing plate 53 is connected to the fixing seat 55 by four M10 bolts. One end of the fixing seat 55 is fixedly connected to the unloading rack 2 by the clip protrusion 551. The other end of the fixing seat is equipped with a seated bearing 56. The lower end of the seated bearing 56 is connected to a rotating plate 57 that follows the rotation. The rotating plate 57 is made of aviation aluminum alloy to ensure a balance between lightweight and rigidity.

[0039] The reducer 52 is connected to the bearing 56 via a coupling 510. The coupling 510 is a plum blossom-shaped flexible coupling, which compensates for installation errors and reduces vibration and noise. An annular protrusion 511 is provided between the coupling 510 and the bearing 56. A set of limit stops 512 are provided on the fixed seat 55 to limit the rotation of the annular protrusion within 150 degrees, which strictly limits the rotation angle. The annular protrusion 511 is distributed at a right angle to the rotating plate 57 as a calibration mark, which improves the repeatability control accuracy of the material handling part 6.

[0040] The rotating plate 57 has a vertical connecting plate 58 at its end. The connecting plate and the rotating plate are connected by a right-angle piece 59. The connecting plate is connected to the material handling part 6.

[0041] Example 3

[0042] like Figure 7 As shown, the material handling unit 6 includes a lifting cylinder 61 mounted on the other side of the connecting plate. A first limiting block 62 is fixed to the bottom side of the lifting cylinder 61, and a strip-shaped slider 63 is fixed to the outside of the lifting cylinder 61. The strip-shaped slider 63 is fixed on a sliding plate 64 with a matching groove. A second limiting block 65 is provided on the side of the sliding plate, which is perpendicular to the first limiting block 62. The lifting cylinder 61 is made of SMC brand, and with the precision guide rail structure of the strip-shaped slider 63 and the sliding plate 64, vertical lifting without swaying is achieved. The first limiting block 62 and the second limiting block 65 are made of wear-resistant cast iron, and the spacing is finely adjusted by bolts to ensure the consistency of the lifting limit position. The end of the movable rod 67 of the lifting cylinder 61 is engaged in a fixed block 68 with a matching groove. The movable rod 67 and the sliding plate 64 are parallel to each other and fixed on the fixed block.

[0043] The slide plate 64 is fixed to the cylinder fixing block 69 of the gripper cylinder 610 by bolts. The gripper cylinder 610 adopts a parallel opening and closing type, and the clamping force can be adjusted in the range of 5-20N by the pressure regulating valve. A stable limiting protrusion 611 is provided at the junction of the cylinder fixing block 69 and the bottom surface of the gripper cylinder 610. The gripping part of the gripper cylinder 610 is provided with a pair of gripper blocks that are fitted and fixed to the outer contour of the lock to be tested. The gripper blocks are customized according to the shape of the lock and are made of food-grade silicone wrapped with high-strength nylon to avoid pinching and ensure gripping firmness. The gripper thickness of the gripper blocks matches the height difference between the middle and the sides of the fixed fixture.

[0044] The bottom of the cylinder fixing block 69 is also fixed with a pressure plate 612 that passes through the gripper cylinder, and pressure handles 613 are provided at both ends of the pressure plate. The pressure plate 612 is made of stainless steel, and the pressure handles 613 assist in positioning while the gripper is gripping, preventing the lock from shifting during the transfer process.

[0045] The working process of this utility model is as follows: when the fixed fixture carrying the lock moves to the unloading station 14, the unloading component 4 on the unloading rack 2 starts working: the servo rotating part 5 drives the picking part 6 to accurately grab the tested lock, and transfers it to the OK conveyor line 71 or NG conveyor line 72 of the transmission part 7 according to the test results. Among them, the NG part finally enters the storage compartment 721 with the touch combination lock 722. After that, the servo rotating part 5 drives the picking part to reset to the unloading station, forming a fully automatic closed-loop process.

[0046] This utility model does not improve any software programs or methods; it only improves the structure. The methods or software programs involved in the debugging and control of the PLC control device and related sensors are all based on existing methods or software program design books, manuals or product manuals by those skilled in the art, combined with the functions involved in the principles and effects of this utility model, and can be implemented by writing their own programs.

[0047] Although the present invention has been disclosed above with reference to preferred embodiments, it is not intended to limit the present invention. Anyone skilled in the art can make various modifications and alterations without departing from the spirit and scope of the present invention. Therefore, the scope of protection of the present invention should be determined by the claims.

Claims

1. A material feeding device for lock testing, comprising a divider turntable (1) and a feeding rack (2) mounted on a testing table (3), characterized in that, The divider turntable (1) includes a fixed inner plate (11) and a movable outer plate (12). The movable outer plate (12) has at least one unloading station (14) and at least 6 fixed fixtures (13) are evenly distributed. The unloading station (14) has an unloading rack (2) at the corresponding inspection table (3). The unloading rack (2) is equipped with an unloading component (4). The unloading component includes a servo rotating part (5), a picking part (6) and a transmission part (7). The servo rotating part (5) drives the picking part (6) to transfer the tested locks on the unloading station (14) to the transmission part (7) for collection. The transmission part (7) is equipped with an OK conveyor line (71) and an NG conveyor line (72). The NG conveyor line is equipped with a storage compartment (721) to prevent NG parts from flowing out. The storage compartment is equipped with a touch-sensitive combination lock (722).

2. The material feeding device for lock detection according to claim 1, characterized in that, The servo rotating part (5) is connected to the servo motor (51) and the reducer (52) and then installed on the fixed plate (53) by threaded connection. The fixed plate (53) is bolted to the fixed seat (55) by the fixed column (54). The lower end of the fixed seat (55) is fixedly connected to the unloading rack (2) by the locking block protrusion (551). The other end of the fixed seat (55) is equipped with a seated bearing (56). The lower end of the seated bearing (56) is connected to a rotating plate (57) that follows the rotation.

3. The material feeding device for lock detection according to claim 2, characterized in that, The reducer is connected to the bearing with a seat via a coupling (510). An annular protrusion (511) is provided between the coupling (510) and the bearing with a seat (56). A set of limit stops (512) is provided on the fixed seat (55) to limit the rotation of the annular protrusion within 150 degrees. The annular protrusion is distributed at right angles to the rotating plate.

4. The material feeding device for lock detection according to claim 3, characterized in that, The rotating plate (57) has a connecting plate (58) fixed at its end by a right-angle piece (59), and a material handling part (6) is installed on the other side of the connecting plate.

5. The material feeding device for lock detection according to claim 4, characterized in that, The material handling part (6) includes a lifting cylinder (61) installed on the other side of the connecting plate. A first limiting block (62) is fixed at the bottom side of the lifting cylinder (61). A strip slider (63) is fixed on the outside of the lifting cylinder (61). The strip slider (63) is fixed on a sliding plate (64) with a matching groove. A second limiting block (65) is provided on the side of the sliding plate, which is perpendicular to the first limiting block (62).

6. The material feeding device for lock detection according to claim 5, characterized in that, The end of the movable rod (67) of the lifting cylinder (61) is engaged in the fixed block (68) with a matching groove, and the movable rod (67) and the sliding plate (64) are fixed on the fixed block in parallel.

7. The material feeding device for lock detection according to claim 6, characterized in that, The slide plate (64) is fixed to the cylinder fixing block (69) of the gripper cylinder (610) by bolts. The cylinder fixing block (69) and the bottom surface of the gripper cylinder (610) are provided with a stable limiting protrusion (611). The gripper part of the gripper cylinder (610) is provided with a pair of gripper blocks that are fitted and fixed to the outer contour of the lock to be tested.

8. The material feeding device for lock detection according to claim 7, characterized in that, The bottom of the cylinder fixing block (69) is also fixed with a pressure plate (612) that passes through the gripper cylinder, and pressure handles (613) are provided at both ends of the pressure plate.

9. The material feeding device for lock detection according to claim 8, characterized in that, The OK conveyor line (71) and NG conveyor line (72) are equipped with conveyor belts, and a set of photoelectric sensors (73) are provided at the material feeding inlet of the conveyor belt. A collection baffle is provided at the end of the conveyor belt.

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