Polymer phase change material energy storage heat box

By combining modular design with thermally enhanced structure, the problems of low thermal conductivity and high maintenance cost of polymer phase change material energy storage devices are solved, realizing an efficient and flexible energy storage solution that can adapt to the changing needs of different scenarios.

CN224499221UActive Publication Date: 2026-07-14ZHONGKE QIXIN (JIANGSU) NEW ENERGY TECHNOLOGY CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ZHONGKE QIXIN (JIANGSU) NEW ENERGY TECHNOLOGY CO LTD
Filing Date
2025-07-15
Publication Date
2026-07-14

AI Technical Summary

Technical Problem

Existing polymer phase change material energy storage devices suffer from low thermal conductivity, high maintenance costs due to their monolithic structure, and insufficient modular design, making it difficult to adapt to changing needs in different scenarios.

Method used

Adopting a modular design, each energy storage module unit consists of an outer shell assembly, an embedded thermally conductive enhancement structure, and a polymer phase change material layer. It utilizes snap-fit ​​holes and snap-fit ​​posts to achieve rapid assembly and disassembly between modules, and combines the thermally conductive enhancement structure to improve heat transfer efficiency.

Benefits of technology

It improves heat transfer efficiency, enhances the scalability and flexibility of the device, reduces maintenance costs, and facilitates transportation, installation, and subsequent maintenance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a kind of high molecular phase change material energy storage heat box, it is related to storage device technical field, comprising several independent encapsulation energy storage module unit, each energy storage module unit is composed of following part: shell assembly, the intermediate filling space is provided in shell assembly inside;High molecular phase change material layer, the high molecular phase change material layer is filled in the intermediate filling space of shell assembly;Heat conduction reinforcing structure, the heat conduction reinforcing structure includes the inner embedding layer embedded in the inside of high molecular phase change material layer.The energy storage heat box of the utility model includes several independent encapsulation energy storage module unit, structural modular degree is high, and standardized clamping hole, clamping column style plug-in connection interface are equipped between each module, to realize the quick assembly and disassembly between module, and then make the device easy to splice combination, with good expansibility, flexibility and engineering practicability, and it is convenient for transportation, installation and later maintenance.
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Description

Technical Field

[0001] This utility model relates to the field of storage device technology, specifically a polymer phase change material energy storage box. Background Technology

[0002] With the growth of global energy demand and the increasing emphasis on energy efficiency, efficient energy storage has become a key research direction. Among numerous energy storage technologies, phase change materials (PCMs) are widely studied and applied due to their ability to absorb or release large amounts of latent heat during phase transitions. In particular, polymeric PCMs, with their advantages of high energy density, low supercooling, good chemical stability, and adjustable operating temperature range, have shown great potential in areas such as building energy conservation, electronic device heat dissipation, and solar energy storage.

[0003] However, existing energy storage devices based on polymer phase change materials often have some shortcomings. First, traditional designs typically lack effective thermal conductivity enhancement structures, resulting in low heat transfer efficiency and limiting the full potential of the phase change material's energy storage performance. Second, these devices are mostly designed as monolithic structures; if any part fails, the entire unit needs to be replaced, increasing maintenance costs. Furthermore, the lack of modular design in existing devices makes them difficult to adapt to changing needs in different scenarios, reducing their engineering practicality and flexibility. Therefore, this invention proposes a polymer phase change material energy storage heat box. Utility Model Content

[0004] Technical problems to be solved

[0005] The purpose of this invention is to overcome the shortcomings of the existing technology and provide a polymer phase change material energy storage box.

[0006] Technical solution

[0007] To achieve the above objectives, this utility model provides the following technical solution: a polymer phase change material energy storage thermal box, comprising several independently packaged energy storage module units, each energy storage module unit consisting of the following parts:

[0008] A housing assembly having an internal filling space;

[0009] A polymer phase change material layer, wherein the polymer phase change material layer is filled in the intermediate filling space of the outer shell assembly;

[0010] A thermally conductive enhanced structure includes an embedded layer inside a polymer phase change material layer, and the thermally conductive enhanced structure also includes a conductive layer fixedly connected to the embedded layer, and an external attachment layer fixedly connected to the side of the conductive layer away from the embedded layer.

[0011] Preferably, the outer casing assembly has snap-fit ​​holes at its corners, and the snap-fit ​​holes are internally connected to detachable snap-fit ​​posts. The energy storage box includes several independently packaged energy storage module units with a high degree of modularity. Each module is provided with a standardized snap-fit ​​hole and snap-fit ​​post-style plug-in connection interface to enable quick assembly and disassembly between modules. This makes the device easy to assemble and combine, with good scalability, flexibility and engineering practicality, and is easy to transport, install and maintain.

[0012] Preferably, the two housing assemblies are connected by snap-fit ​​posts.

[0013] Preferably, the housing assembly has an internal mounting channel for mounting a conductive layer, and the outer wall of the housing assembly has an external mounting groove for mounting an external attachment layer.

[0014] Preferably, the housing assembly has a regular geometric shape and is made of aluminum-magnesium alloy or reinforced engineering plastic.

[0015] Preferably, the polymer phase change material layer is one or a combination of paraffin-based, polyethylene glycol-based, or fatty acid-based polymer phase change materials.

[0016] Beneficial effects:

[0017] Compared with existing technologies, this polymer phase change material energy storage box has the following advantages:

[0018] The energy storage thermal box of this utility model includes several independently packaged energy storage module units with a high degree of modularity. Each module is provided with a standardized snap-fit ​​hole and snap-fit ​​post-style plug-in connection interface to enable quick assembly and disassembly between modules. This makes the device easy to assemble and combine, with good scalability, flexibility and engineering practicality, and is easy to transport, install and maintain. Attached Figure Description

[0019] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0020] Figure 1 This is a schematic diagram of the structure of this utility model;

[0021] Figure 2 For the present utility model Figure 1 Enlarged schematic diagram of the structure at point A in the middle;

[0022] Figure 3 This is a cross-sectional view of the outer shell assembly of this utility model;

[0023] Figure 4 For the present utility model Figure 3 Enlarged schematic diagram of the structure at point A in the middle;

[0024] Figure 5 This is a schematic diagram of the installation structure of the snap-fit ​​post of this utility model.

[0025] In the picture:

[0026] 1. Outer shell assembly; 2. Polymer phase change material layer; 3. Thermally conductive reinforced structure; 301. Inner layer; 302. Conductive layer; 303. Outer attachment layer; 101. Intermediate filling space; 102. Mounting channel; 103. Mounting groove; 104. Snap-fit ​​hole; 105. Snap-fit ​​post. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0028] Please see Figures 1-5 As shown, this utility model provides a technical solution: a polymer phase change material energy storage thermal box, comprising several independently packaged energy storage module units. The energy storage thermal box includes several independently packaged energy storage module units with a high degree of modularity. Standardized snap-fit ​​holes 104 and snap-fit ​​posts 105 are provided between each module for quick assembly and disassembly, facilitating easy assembly and combination. It possesses good scalability, flexibility, and engineering practicality, and is easy to transport, install, and maintain. This energy storage thermal box not only employs a highly efficient thermal conductivity enhancement structure to improve heat transfer efficiency but also achieves rapid assembly and disassembly between components through modular design. Specifically, each energy storage module unit consists of an outer shell component, a polymer phase change material layer filled inside the shell, and a thermal conductivity enhancement structure embedded therein. This design not only facilitates transportation, installation, and maintenance but also greatly enhances the system's scalability and adaptability. Simultaneously, the standardized snap-fit ​​holes and snap-fit ​​posts further simplify the assembly process and ensure the safe and reliable connection between modules. In summary, this invention aims to solve the main technical challenges existing in current polymer phase change material energy storage devices, and to provide a more efficient, flexible, and easy-to-maintain energy storage solution.

[0029] Each energy storage module unit consists of the following parts:

[0030] The outer shell assembly 1 has a regular geometric shape, such as a rectangle or hexagon, and is made of aluminum-magnesium alloy or reinforced engineering plastic. The outer shell assembly 1 has an internal filling space 101 and an installation channel 102 for installing the conductive layer 302. The outer wall of the outer shell assembly 1 also has an installation groove 103 for installing the external attachment layer 303.

[0031] The polymer phase change material layer 2 is filled in the intermediate filling space 101 of the outer shell component 1. The polymer phase change material layer 2 is one or a combination of paraffin-based, polyethylene glycol-based or fatty acid-based polymer phase change materials.

[0032] The thermally conductive enhanced structure 3 includes an embedded layer 301 embedded inside the polymer phase change material layer 2, and the thermally conductive enhanced structure 3 also includes a conductive layer 302 fixedly connected to the embedded layer 301, and an external attachment layer 303 fixedly connected to the side of the conductive layer 302 away from the embedded layer 301.

[0033] Please refer to the following carefully. Figure 4 and Figure 5 The outer casing assembly 1 has snap-fit ​​holes 104 at its corners, and a detachable snap-fit ​​post 105 is snap-fitted inside the snap-fit ​​hole 104. The two outer casing assemblies 1 are connected by snap-fit ​​posts 105.

[0034] Working principle: Each module is equipped with a standardized plug-in connection interface with snap-fit ​​holes 104 and snap-fit ​​posts 105 to enable quick assembly and disassembly between modules. This makes the device easy to assemble and combine, with good scalability, flexibility and engineering practicality, and it is also easy to transport, install and maintain.

[0035] This energy storage box not only employs a highly efficient thermally enhanced structure to improve heat transfer efficiency, but also achieves rapid assembly and disassembly of its components through a modular design. Specifically, each energy storage module unit consists of an outer shell assembly, a polymer phase change material layer filled inside the shell, and an embedded thermally enhanced structure. This design not only facilitates transportation, installation, and subsequent maintenance, but also greatly enhances the system's scalability and adaptability. Simultaneously, standardized snap-fit ​​holes and snap-fit ​​posts further simplify the assembly process and ensure the safe and reliable connection between modules. In summary, this invention aims to solve the main technical challenges existing in current polymer phase change material energy storage devices, providing a more efficient, flexible, and easy-to-maintain energy storage solution.

[0036] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus.

[0037] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A polymer phase change material energy storage box, characterized in that: It includes several independently packaged energy storage module units, each of which consists of the following parts: The outer casing assembly (1) has an internal intermediate filling space (101); A polymer phase change material layer (2) is filled in the intermediate filling space (101) of the outer shell assembly (1); The thermally conductive enhanced structure (3) includes an embedded layer (301) embedded inside the polymer phase change material layer (2), and the thermally conductive enhanced structure (3) also includes a conductive layer (302) fixedly connected to the embedded layer (301), and an external attachment layer (303) fixedly connected to the side of the conductive layer (302) away from the embedded layer (301).

2. The polymer phase change material energy storage box according to claim 1, characterized in that: The outer casing assembly (1) is provided with snap-fit ​​holes (104) at its corners, and a detachable snap-fit ​​post (105) is snap-fitted into the inside of the snap-fit ​​hole (104).

3. The polymer phase change material energy storage box according to claim 1, characterized in that: The two housing assemblies (1) are connected by snap-fit ​​posts (105).

4. The polymer phase change material energy storage box according to claim 1, characterized in that: The housing assembly (1) also has an installation channel (102) for installing the conductive layer (302) inside, and an installation groove (103) for installing the external attachment layer (303) is also provided on the outer wall of the housing assembly (1).

5. The polymer phase change material energy storage box according to claim 1, characterized in that: The housing assembly (1) has a regular geometric shape and is made of aluminum-magnesium alloy or reinforced engineering plastic.

6. The polymer phase change material energy storage box according to claim 1, characterized in that: The polymer phase change material layer (2) is made of one or a combination of paraffin-based, polyethylene glycol-based, or fatty acid-based polymer phase change materials.