一种差速器壳法兰孔加工工装

By designing a machining fixture for the differential housing flange hole, and utilizing a self-contained journal positioning and axial clamping structure, the problems of low efficiency and wear of positioning holes in traditional fixtures are solved, enabling efficient mass production and precise machining.

CN224509095UActive Publication Date: 2026-07-17DUJIANGYAN JIANXING MACHINERY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
DUJIANGYAN JIANXING MACHINERY CO LTD
Filing Date
2025-08-20
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Traditional differential housing flange hole machining tooling is inefficient and cannot meet the needs of mass production. Furthermore, manual disassembly causes wear and deformation of the positioning holes, affecting machining accuracy.

Method used

Design a tooling for machining flange holes in differential housings. It uses a support platform and a positioning and lifting assembly, and utilizes the upper and lower journals of the differential housing for positioning. Combined with axial clamping and radial constraints, it enables simultaneous clamping and automatic disassembly of four differential housings, avoiding wear of the positioning holes by radial forces.

Benefits of technology

It improves processing efficiency, ensures the accuracy of flange holes and the long-term accuracy of positioning holes, avoids wear and deformation of positioning holes, and is suitable for mass production.

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Abstract

本实用新型属于差速器壳加工技术领域,尤其是涉及一种差速器壳法兰孔加工工装,包括用于同时夹持四个差速器壳主体的夹紧装置;夹紧装置包括支撑台和底板,支撑台的顶端开设有四个定位孔,定位孔的内壁与差速器壳主体的外圆面抵接,每个定位孔的周向设有三个固定间距布置的支撑垫块,相邻两个支撑垫块之间形成让刀间隙,用于钻头钻透法兰盘后的避让,底板的顶端固定连接有定位顶升组件,定位顶升组件在锁紧状态下对差速器壳主体进行夹紧定心,在松开状态下将差速器壳主体从定位孔中顶出,该工装可以同时夹持四个差速器壳主体进行批量加工,通过自动顶出机构避免手动拆卸产生的径向力,保护定位孔精度,确保长期使用的加工质量。
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Claims

1. A tooling for machining flange holes in a differential housing, comprising a differential housing body (1), wherein a flange (101) is fixedly connected to the outer end of the differential housing body (1), an upper journal (102) is provided at the top end of the differential housing body (1), a lower journal (103) is provided at the bottom end of the differential housing body (1), and a locking pin hole (104) is provided at the outer end of the differential housing body (1), characterized in that: It also includes a clamping device for simultaneously clamping several differential housing bodies (1); The clamping device includes a support platform (2) and a base plate (3). The top of the support platform (2) is provided with several positioning holes (4). The inner wall of the positioning holes (4) abuts against the outer circular surface of the differential housing body (1). Each positioning hole (4) is provided with several support pads (5) arranged at fixed intervals around its circumference. Several support pads (5) are fixedly connected to the top of the support platform (2). A clearance gap is formed between each two adjacent support pads (5) for the drill bit to avoid the flange (101) after drilling through it. The top of the base plate (3) is fixedly connected with a positioning lifting assembly. The positioning lifting assembly clamps and centers the differential housing body (1) in the locked state and pushes the differential housing body (1) out of the positioning hole (4) in the released state.

2. The differential case flange hole machining tooling fixture of claim 1, wherein: The positioning and lifting assembly includes a locking rod (6) fixedly connected to the base plate (3). The outer end of the locking rod (6) is threaded with a locking nut (7). The outer end of the locking rod (6) is slidably connected with a locking ring (8). The top end of the locking ring (8) abuts against the locking nut (7), and the bottom end of the locking ring (8) abuts against the end face of the upper journal (102).

3. The differential case flange hole machining tooling fixture of claim 2, wherein: The top of the base plate (3) is fixedly connected to a positioning inner ring (9) and a positioning outer ring (10). The outer wall of the positioning inner ring (9) is slidably connected to the inner wall of the lower journal (103). The inner wall of the positioning outer ring (10) is slidably connected to the outer wall of the lower journal (103). The outer wall of the positioning outer ring (10) is slidably connected to a lifting sleeve (11). The top of the lifting sleeve (11) is fixedly connected to a lifting ring (12). The top of the positioning outer ring (10) abuts against the bottom of the lifting ring (12). The outer wall of the positioning outer ring (10) is slidably connected to a lifting spring (13). The top of the lifting spring (13) abuts against the lifting ring (12), and the bottom of the lifting spring (13) abuts against the base plate (3).

4. The differential case flange hole machining tooling fixture of claim 3, wherein: The bottom end of the lifting ring (12) is fixedly connected with several circumferentially evenly distributed guide rods (14), and the bottom end of the base plate (3) is provided with several stepped countersunk holes (15) coaxial with the guide rods (14). The guide rods (14) pass through the stepped countersunk holes (15), and the bottom end of the guide rods (14) is fixedly connected with limit nuts (16).

5. The tooling for machining the flange hole of a differential housing according to claim 1, characterized in that: It also includes a positioning component, which includes several rectangular grooves (17) opened at the bottom of the support platform (2). An directional block (18) is snapped into the inner wall of the rectangular groove (17). The directional block (18) is fixedly connected to the support platform (2) by bolts (19). An arc plate (20) is fixedly connected to the outer end of the directional block (18). A positioning pin (21) is fixedly connected to the top end of the arc plate (20). The positioning pin (21) is located in the locking pin hole (104).

6. The differential case flange hole machining tooling fixture of claim 2, wherein: The top of the support platform (2) and the bottom of the base plate (3) are provided with a number of countersunk holes (22). A fixing sleeve (23) is provided between the support platform (2) and the base plate (3) at the position corresponding to the countersunk hole (22). The support platform (2) and the fixing sleeve (23), and the base plate (3) and the fixing sleeve (23) are all fixedly connected by fastening screws (24).