A pneumatic remote control structure for shifting gears

By designing a pneumatic remote control structure for shifting gears, and using axial drive cylinders and rotary drive cylinders electrically connected to an external control system, the problems of automation and remote control of gearbox shifting control are solved, achieving safe and efficient automated operation.

CN224515907UActive Publication Date: 2026-07-17JIANGSU ANMAN ENG MASCH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGSU ANMAN ENG MASCH CO LTD
Filing Date
2025-10-16
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing gearbox shift control mainly relies on manual operation, which has spatial and environmental limitations, makes it difficult to adapt to automated scenarios, and cannot achieve remote control, resulting in insufficient adaptability, versatility, movement flexibility, and precision.

Method used

A pneumatic remote control structure for shifting gears, comprising a gearbox, a fixed frame, and an automatic shifting assembly, was designed. It utilizes axial drive cylinders and rotary drive cylinders to electrically connect with an external control system, thereby achieving remote and precise control.

Benefits of technology

It achieves automated gear shifting control without the need for close-range manual operation, improving operational safety and convenience, adapting to various equipment specifications, and integrating into automated production systems.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model discloses a pneumatic remote control structure for shifting gears, including a gearbox, a fixed frame, and an automatic shifting assembly placed on the fixed frame. The fixed frame consists of a first fixed frame, a second fixed frame, and a U-shaped fixed frame. The upper part of the first fixed frame has a through hole, from which a shift shaft extends from the gearbox and extends out through the through hole. The shift shaft extending from the through hole is connected to a first side plate, and the first side plate is connected to a second side plate. The automatic shifting assembly consists of an axial drive cylinder and a rotary drive cylinder. The axial drive cylinder is placed between the bottom of the U-shaped fixed frame and the upper part of the second side plate. One end of the rotary drive cylinder is hinged to the lower end of the second side plate, and the other end is hinged to a bracket and then connected to the second fixed frame. This utility model achieves remote control of gear shifting through two sets of cylinders, greatly improving work efficiency.
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Description

Technical Field

[0001] This utility model relates to the field of gear shifting improvement, and in particular to a pneumatic remote control structure for gear shifting. Background Technology

[0002] Currently, gearbox shift control is mainly based on direct manual operation, which has significant limitations. Manual operation relies on close-range human intervention, is greatly restricted by space and environment, and is difficult to adapt to automated scenarios;

[0003] Existing technologies also face contradictions between adaptability and versatility, motion flexibility and precision, and automation and remote control. They are incompatible with multiple equipment specifications, prone to errors due to motion interference, and difficult to integrate into automated production systems. With the development of industrial intelligence, there is an urgent need for modular, adaptive, and remotely controllable shifting structures to solve the pain points of traditional technologies. This constitutes the research and development background of this utility model. Utility Model Content

[0004] The purpose of this invention is to provide a pneumatic remote control structure for automated control of gear shifting.

[0005] The purpose of this utility model is achieved as follows: a pneumatic remote control structure for shifting gears, including a gearbox, a fixed frame, and an automatic shifting component placed on the fixed frame;

[0006] The fixed frame is composed of a first fixed frame, a second fixed frame, and a U-shaped fixed frame. The upper part of the first fixed frame is provided with a through hole, and the gearbox extends a shift shaft and leads out from the through hole. The shift shaft leading out from the through hole is connected to the first side plate, and the first side plate is connected to the second side plate.

[0007] The automatic shifting assembly consists of an axial drive cylinder and a rotary drive cylinder; the axial drive cylinder is placed between the bottom of the U-shaped fixed frame and the upper end of the second side plate, and one end of the rotary drive cylinder is hinged to the lower end of the second side plate, and the other end is hinged to the bracket and then connected to the second fixed frame.

[0008] Preferably, the first fixed frame has extension plates on both sides, and the extension plates are connected to the gearbox housing by bolts; the first fixed frame and the second fixed frame are perpendicularly connected.

[0009] Preferably, a fixing ring is provided above the first side plate, the fixing ring has an opening on its side, and bolt fixing parts are provided at both ends of the opening. The shift shaft is placed inside the fixing ring and locked with bolts.

[0010] Preferably, the axial drive cylinder is fixedly connected to the upper part of the second side plate, and the other end is connected to a guide post. The guide post passes through the frame through hole on the bottom of the U-shaped fixed frame and is provided with a fixing cap. A limit nut is provided on the guide post located on the U-shaped fixed frame.

[0011] Preferably, the rotary drive cylinder is connected to the second side plate and the rotary drive cylinder is connected to the bracket by a ball joint.

[0012] Preferably, the first side plate and the second side plate are fixedly connected by a double bolt group.

[0013] Preferably, the rotary drive cylinder and the axial drive cylinder are electrically connected to an external control system.

[0014] Compared with the prior art, the advantages of this utility model are:

[0015] The axial drive cylinder and rotary drive cylinder of the automatic shifting assembly are electrically connected to an external control system, enabling precise control of the cylinders via remote commands. This eliminates the need for manual operation of the shifting shaft, improving operational safety and convenience. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of this utility model.

[0017] Figure 2 for Figure 1 Enlarged view of the structure at point A in the middle.

[0018] Among them, 1 is the gearbox, 2 is the fixed frame, 201 is the first fixed frame, 2011 is the through hole, 2012 is the extension plate, 202 is the second fixed frame, 203 is the U-shaped fixed frame, 3 is the automatic shift assembly, 301 is the axial drive cylinder, 3011 is the guide column, 30111 is the fixing cap, 302 is the rotary drive cylinder, 4 is the shift shaft, 5 is the first side plate, 6 is the second side plate, 7 is the bracket, 8 is the fixing ring, 801 is the bolt fixing part, and 9 is the limit nut. Detailed Implementation

[0019] The following specific embodiments illustrate the implementation of this utility model. Those skilled in the art can easily understand other advantages and effects of this utility model from the content disclosed in this specification.

[0020] It should be noted that in the description of this utility model, the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the utility model product is in use. These terms are used only for the convenience of describing this utility model and for simplifying the description, and do not indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," and "third," etc., are only used to distinguish descriptions and should not be construed as indicating or implying relative importance. The terms "horizontal," "vertical," and "suspended," etc., do not indicate that the component must be absolutely horizontal or suspended, but rather that it can be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal than "vertical," and does not mean that the structure must be completely horizontal, but can be slightly tilted.

[0021] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0022] like Figure 1-2 As shown, a pneumatic remote control structure for shifting gears includes a gearbox 1, a fixed frame 2, and an automatic shifting assembly 3 placed on the fixed frame 2.

[0023] The fixed frame 2 is composed of a first fixed frame 201, a second fixed frame 202, and a U-shaped fixed frame 203. The upper part of the first fixed frame 201 is provided with a through hole 2011. The gearbox 1 extends out a shift shaft 4 and leads out from the through hole 2011. The shift shaft 4, which leads out from the through hole 2011, is connected to the first side plate 5, and the first side plate 5 is connected to the second side plate 6.

[0024] The automatic shifting assembly 3 consists of an axial drive cylinder 301 and a rotary drive cylinder 302. The axial drive cylinder 301 is placed between the bottom of the U-shaped fixed frame 203 and the upper end of the second side plate 6. One end of the rotary drive cylinder 302 is hinged to the lower end of the second side plate 6, and the other end is hinged to the bracket 7 and then connected to the second fixed frame 202.

[0025] like Figure 2As shown, the first fixed frame 201 has extension plates 2012 on both sides, and the extension plates 2012 are connected to the gearbox 1 housing by bolts; the first fixed frame 201 and the second fixed frame 202 are perpendicularly connected, and the first fixed frame and the second fixed frame serve as the mounting frame for the automatic shifting component, ensuring that it can be stably fixed on the gearbox housing.

[0026] like Figure 2 As shown, a fixing ring 8 is provided above the first side plate 5. The fixing ring 8 has an opening on its side and bolt fixing parts 801 are provided at both openings. The shift shaft 4 is placed inside the fixing ring and locked with bolts. The opening and closing fixing ring can effectively adapt to shift shafts of different diameters, and can also achieve quick disassembly and assembly, improving efficiency.

[0027] like Figure 2 As shown, the axial drive cylinder 301 is fixedly connected to the upper part of the second side plate 6, and the other end is connected to a guide post 3011. The guide post 3011 passes through the frame through hole on the bottom of the U-shaped fixed frame 203 and is provided with a fixing cap 30111. A limit nut 9 is provided on the guide post 3011 on the U-shaped fixed frame 203. The bottom of the U-shaped fixed frame is placed between the limit nut and the fixing cap. There is a large gap between the limit thread and the fixing cap. The gap is greater than the thickness of the bottom of the U-shaped fixed frame. At the same time, the diameter of the guide post is smaller than the diameter of the frame through hole. That is, the axial drive cylinder can realize multi-directional angle transformation, providing sufficient space for the axial drive cylinder to drive the reversing shaft.

[0028] like Figure 2 As shown, the rotary drive cylinder 302 is connected to the second side plate 6 and the bracket 7 by ball joints. Through the ball joints, the rotary drive cylinder can achieve multi-dimensional angle transformation and adaptive adjustment when it cooperates with the axial drive cylinder.

[0029] like Figure 2 As shown, the first side plate 5 and the second side plate 6 are fixedly connected by a double bolt group to ensure the stability of the connection between the two side plates and prevent loosening.

[0030] like Figure 2 As shown, the rotary drive cylinder 302 and the axial drive cylinder 301 are electrically connected to the external control system. The cylinders can be remotely controlled through the external control system, resulting in a higher degree of automation.

[0031] The working principle of this utility model is explained as follows: In use, the shift shaft is axially moved and rotated by a rotary drive cylinder, which enables remote control of the shift shaft.

[0032] The embodiments described above are merely preferred embodiments of the present invention and are not intended to limit the concept and scope of the present invention. Various modifications and improvements made to the technical solutions of the present invention by those skilled in the art without departing from the design concept of the present invention should fall within the protection scope of the present invention. The technical content for which protection is sought in the present invention has been fully described in the claims.

Claims

1. A pneumatic remote control structure for shifting gears, characterized in that, Includes the gearbox, the mounting frame, and the automatic shifting assembly mounted on the mounting frame; The fixed frame is composed of a first fixed frame, a second fixed frame, and a U-shaped fixed frame. The upper part of the first fixed frame is provided with a through hole, and the gearbox extends a shift shaft and leads out from the through hole. The shift shaft leading out from the through hole is connected to the first side plate, and the first side plate is connected to the second side plate. The automatic shifting assembly consists of an axial drive cylinder and a rotary drive cylinder; the axial drive cylinder is placed between the bottom of the U-shaped fixed frame and the upper end of the second side plate, and one end of the rotary drive cylinder is hinged to the lower end of the second side plate, and the other end is hinged to the bracket and then connected to the second fixed frame.

2. The pneumatic remote control structure for shifting gears according to claim 1, characterized in that, The first fixed frame has extension plates on both sides, and the extension plates are connected to the gearbox housing by bolts; the first fixed frame and the second fixed frame are perpendicularly connected.

3. The pneumatic remote control structure for shifting gears according to claim 1, characterized in that, A fixing ring is provided above the first side plate. The fixing ring has an opening on its side and bolt fixing parts are provided at two points of the opening. The shift shaft is placed inside the fixing ring and locked with bolts.

4. The pneumatic remote control structure for shifting gears according to claim 1, characterized in that, The axial drive cylinder is fixedly connected to the upper part of the second side plate, and the other end is connected to a guide post. The guide post passes through the frame through hole on the bottom of the U-shaped fixed frame and is provided with a fixing cap. A limit nut is provided on the guide post located on the U-shaped fixed frame.

5. The pneumatic remote control structure for shifting gears according to claim 1, characterized in that, The rotary drive cylinder is connected to the second side plate and the rotary drive cylinder is connected to the bracket by a ball joint.

6. The pneumatic remote control structure for shifting gears according to claim 1, characterized in that, The first side plate and the second side plate are fixedly connected by a double bolt group.

7. The pneumatic remote control structure for shifting gears according to claim 1, characterized in that, The rotary drive cylinder and the axial drive cylinder are electrically connected to the external control system.