Condensate recovery mechanism and treatment device
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- DONGGUAN DBAND MASCH TECH CO LTD
- Filing Date
- 2025-06-12
- Publication Date
- 2026-07-21
Smart Images

Figure CN224524222U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of condensate recovery and treatment technology, specifically to a condensate recovery mechanism and treatment device. Background Technology
[0002] Condensate refers to liquid water formed by the condensation of high-temperature gaseous water vapor as its temperature decreases. This process is called condensation and is commonly seen in the operation of equipment such as air conditioners and water heaters, or in environments with large temperature differences. During the power generation process, generator sets produce a large amount of condensate. However, this condensate contains a large amount of dust and dirt and cannot be discharged directly. It needs to be recycled and treated before it can be discharged. In order to better treat the dust and dirt in the condensate, a condensate recycling mechanism and treatment device are proposed.
[0003] A condensate recovery and treatment device disclosed in authorization announcement number CN220676994U includes a housing, an inlet pipe inserted into the top of the housing, a drain pipe inserted into the bottom of the housing, a filter screen frame slidably connected to the inner wall of the housing, a filter screen adhered to the inner wall of the filter screen frame, an outlet opening on one side of the housing, a baffle slidably connected to the outlet, a protective cover fixedly connected to the housing, a sliding plate slidably connected to the protective cover, a cleaning plate fixedly connected to the bottom of the sliding plate, and a scraper fixedly connected to the bottom of the cleaning plate.
[0004] Although it achieves the goal of sliding the filter screen frame upward so that the top of the filter screen reaches the bottom of the scraper, and rotating the output end of the servo motor to facilitate the rotation of the lead screw, thereby making it easy for the slide plate to move with the cleaning plate so that the scraper can clean the filter screen, and moving the baffle upward so as not to block the outlet, making it easy to discharge the impurities filtered out of the filter screen from the outlet, thus making it easy to discharge the filtered impurities.
[0005] However, the existing recycling and treatment devices do not solve the problems of inconvenient multi-stage filtration of impurities in condensate, the inability to perform multi-stage static sedimentation filtration of impurities in condensate, and the difficulty in ensuring smooth condensate outflow through reciprocating agitation filtration, thus affecting the effectiveness of condensate filtration. Utility Model Content
[0006] The purpose of this utility model is to provide a condensate recovery mechanism and treatment device to solve the problems in the background art where the recovery and treatment device is not convenient for multi-stage filtration of impurity particles in condensate and multi-stage static sedimentation filtration of impurity particles in condensate, which is not conducive to the smooth flow of condensate out through reciprocating shaking filtration, thus affecting the effect of condensate filtration.
[0007] To achieve the above objectives, this utility model provides the following technical solution: a condensate recovery mechanism and treatment device, comprising a support frame and an adjustment plate. A treatment box is installed at the top of the support frame. Tracks are symmetrically installed on the inner wall of the treatment box, and a filter box is arranged between the two sets of tracks. Two sets of movable wheels are symmetrically installed on the outer wall of the filter box, and the filter box is slidably connected to the tracks through the movable wheels. A stepper motor is installed on the inner wall of the treatment box on one side of the filter box. A drive shaft is installed at the output end of the stepper motor. A disc is fitted on the surface of the drive shaft. A long connecting arm is provided at an eccentric position at the top of the disc. A linkage shaft is provided at the end of the long connecting arm near the disc, and the long connecting arm is movably connected to the disc through the linkage shaft. A short connecting arm is provided at the end of the long connecting arm away from the disc. A pin is provided at the end of the short connecting arm near the long connecting arm, and the short connecting arm is movably connected to the long connecting arm through the pin.
[0008] Preferably, the short connecting arm is provided with a connecting shaft at one end near the filter box, and the short connecting arm is movably connected to the filter box through the connecting shaft.
[0009] Preferably, a filter plate is provided at the bottom of the processing box, and the filter plate is fixedly connected to the processing box.
[0010] Preferably, the support frame is equipped with a cylinder inside, and the bottom end of the cylinder is equipped with a hinge shaft, and the cylinder is movably connected to the support frame through the hinge shaft.
[0011] Preferably, a push arm is installed at the output end of the cylinder, and a connecting seat is movably installed at the top end of the push arm.
[0012] Preferably, an adjustment plate is installed at the top of the connecting seat, and a movable shaft is provided at the bottom of the adjustment plate, and the adjustment plate is movably connected to the support frame through the movable shaft.
[0013] Preferably, the top of the adjustment plate is provided with a grid, and multiple sets of stationary bowls at equal intervals are provided on the top of the adjustment plate on one side of the grid.
[0014] Compared with the prior art, the beneficial effects of this utility model are: the recycling and treatment device not only realizes the convenient multi-stage filtration treatment of impurity particles in condensate and the multi-stage static sedimentation filtration treatment of impurity particles in condensate, but also facilitates the reciprocating shaking filtration of condensate to ensure smooth condensate outflow, and improves the filtration effect of condensate.
[0015] (1) Pour the condensate containing impurity particles into the filter box. The condensate contains a large number of impurity particles. Among them, the impurity particles larger than the surface holes of the filter box remain inside the filter box, while the impurity particles smaller than the surface holes of the filter box and the condensate enter the support frame through the filter box. However, if the impurity particles in the filter box accumulate too much, they will block the surface holes of the filter box. The stepper motor drives the disc to rotate through the drive shaft. The disc drives the long connecting arm to swing back and forth through the linkage shaft. The long connecting arm drives the short connecting arm to swing back and forth through the pin shaft. The short connecting arm drives the filter box to slide back and forth inside the treatment box through the connecting shaft. The filter box drives the condensate and impurity particles to shake, thereby moving the large impurity particles to avoid blocking the water outlet, thus ensuring smooth water flow and achieving primary filtration of the condensate. After the small impurity particles and condensate enter the treatment box, they are filtered again by the filter plate. The condensate and even smaller impurity particles fall onto the surface of the adjustment plate through the filter plate, thus realizing convenient multi-stage filtration of impurity particles in the condensate. It is convenient to perform reciprocating shaking filtration of the condensate to ensure smooth condensate water flow.
[0016] (2) When condensate carrying fine particles flows to the surface of the adjusting plate, the fine particles will sink into the inside of the grid under the action of gravity. The grid inside the grid will block the fine particles. At the same time, because the adjusting plate is designed to be inclined, the condensate will flow into the inside of the settling bowl after accumulating too much at the grid position. During the flow, the fine particles will further settle into the inside of the settling bowl. With the cooperation of multiple sets of settling bowls, the fine particles in the condensate will be completely deposited. After that, the condensate will be discharged through the adjusting plate and recycled. The tilt angle of the adjusting plate determines the flow speed of the condensate. The slower the flow speed, the better the filtration effect. The cylinder drives the push arm to move, and the push arm drives the adjusting plate to rotate around the movable shaft through the connecting seat to adjust the tilt angle of the adjusting plate to control the water flow speed and ensure the filtration effect of the condensate. This realizes multi-stage settling and sedimentation filtration of impurity particles in the condensate and improves the filtration effect of the condensate. Attached Figure Description
[0017] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0018] Figure 2 This is a frontal cross-sectional view of the present invention.
[0019] Figure 3 For the present utility model Figure 2 Enlarged structural diagram at point A in the middle;
[0020] Figure 4 This is a three-dimensional perspective structural diagram of the processing box of this utility model;
[0021] Figure 5 This is a three-dimensional structural diagram of the adjustment plate of this utility model.
[0022] In the diagram: 1. Support frame; 2. Processing box; 3. Adjustment plate; 4. Movable shaft; 5. Hinge shaft; 6. Cylinder; 7. Push arm; 8. Connecting seat; 9. Filter box; 10. Filter plate; 11. Stepper motor; 12. Drive shaft; 13. Disc; 14. Linkage shaft; 15. Long connecting arm; 16. Pin shaft; 17. Short connecting arm; 18. Connecting shaft; 19. Track; 20. Movable wheel; 21. Static bowl; 22. Grille. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.
[0024] Please see Figure 1-5 This utility model provides an embodiment of a condensate recovery mechanism and treatment device, comprising a support frame 1 and an adjusting plate 3. A treatment box 2 is installed at the top of the support frame 1. Tracks 19 are symmetrically installed on the inner wall of the treatment box 2, and a filter box 9 is arranged between the two sets of tracks 19. Two sets of movable wheels 20 are symmetrically installed on the outer wall of the filter box 9, and the filter box 9 is slidably connected to the tracks 19 through the movable wheels 20. A stepper motor 11 is installed on the inner wall of the treatment box 2 on one side of the filter box 9, and the stepper motor 11 serves as a power drive. A drive shaft 12 is installed at the output end of a stepper motor 11. A disc 13 is fitted on the surface of the drive shaft 12. A long connecting arm 15 is provided at the eccentric position at the top of the disc 13. A linkage shaft 14 is provided at the end of the long connecting arm 15 near the disc 13, and the long connecting arm 15 is movably connected to the disc 13 through the linkage shaft 14. A short connecting arm 17 is provided at the end of the long connecting arm 15 away from the disc 13. A pin 16 is provided at the end of the short connecting arm 17 near the long connecting arm 15, and the short connecting arm 17 is movably connected to the long connecting arm 15 through the pin 16.
[0025] A connecting shaft 18 is provided at one end of the short connecting arm 17 near the filter box 9, and the short connecting arm 17 is movably connected to the filter box 9 through the connecting shaft 18;
[0026] A filter plate 10 is provided at the bottom of the processing box 2, and the filter plate 10 is fixedly connected to the processing box 2.
[0027] Condensate containing impurities is poured into the filter box 9. The condensate contains a large number of impurities; those larger than the pores on the surface of the filter box 9 remain inside, while those smaller than the pores and the condensate pass through the filter box 9 and enter the support frame 1. However, if a large amount of impurities accumulates in the filter box 9, it will clog the pores. At this point, the stepper motor 11 is activated, driving the disc 13 to rotate via the drive shaft 12. The disc 13 then drives the long connecting arm 15 to reciprocate via the linkage shaft 14. The long connecting arm 15, via the pin 16, drives the short connecting arm 17 to reciprocate. With the sliding cooperation between the driving wheel 20 and the track 19, the short connecting arm 17 drives the filter box 9 to slide back and forth inside the treatment box 2 through the connecting shaft 18. The filter box 9 drives the condensate and impurity particles to shake, thereby moving large impurities to avoid clogging the water outlet and ensuring smooth water flow. This achieves primary filtration of the condensate. Small impurities and condensate enter the treatment box 2 and are filtered again by the filter plate 10. The condensate and even finer impurity particles fall onto the surface of the adjustment plate 3 after passing through the filter plate 10. This achieves convenient multi-stage filtration of impurity particles in the condensate and facilitates the reciprocating shaking filtration of the condensate to ensure smooth condensate flow.
[0028] The support frame 1 is equipped with a cylinder 6 inside, which plays the role of power drive. The bottom end of the cylinder 6 is equipped with a hinge shaft 5, and the cylinder 6 is movably connected to the support frame 1 through the hinge shaft 5. The output end of the cylinder 6 is equipped with a push arm 7, and the top end of the push arm 7 is movably equipped with a connecting seat 8.
[0029] An adjustment plate 3 is installed at the top of the connecting seat 8. A movable shaft 4 is provided at the bottom of the adjustment plate 3. The adjustment plate 3 is movably connected to the support frame 1 through the movable shaft 4. A grid 22 is provided at the top of the adjustment plate 3. Multiple sets of stationary bowls 21 with equal spacing are provided at the top of the adjustment plate 3 on one side of the grid 22.
[0030] When condensate carrying fine particles flows to the surface of the adjusting plate 3, the particles will sink into the interior of the grid 22 under the influence of gravity. The mesh inside the grid 22 will block the fine particles. At the same time, because the adjusting plate 3 is designed to be inclined, if too much condensate is stored at the grid 22, it will flow into the interior of the settling bowl 21. During the flow, the fine particles will further settle inside the settling bowl 21. With the cooperation of multiple sets of settling bowls 21, the fine particles in the condensate will be completely deposited. Afterwards, the condensate will be discharged through the adjusting plate 3 and the condensate will be stored in the settling bowl 21. The water is recycled, and the tilt angle of the adjusting plate 3 determines the flow rate of the condensate. The slower the flow rate, the better the filtration effect. At this time, the cylinder 6 can be opened, and the hinge shaft 5 provides movable support for the cylinder 6. The cylinder 6 drives the push arm 7 to move, and the push arm 7 drives the adjusting plate 3 to rotate around the movable shaft 4 through the connecting seat 8, thereby adjusting the tilt angle of the adjusting plate 3 to control the water flow rate and ensure the filtration effect of the condensate. This realizes multi-stage static sedimentation filtration of impurity particles in the condensate, improving the filtration effect of the condensate.
[0031] Working principle: Condensed water containing impurities is poured into the filter box 9. The condensed water contains a large number of impurities. Impurities larger than the pores on the surface of the filter box 9 remain inside the filter box 9, while impurities smaller than the pores on the surface of the filter box 9 and the condensed water pass through the filter box 9 and enter the support frame 1. However, if too many impurities accumulate in the filter box 9, they will clog the pores on the surface of the filter box 9. The stepper motor 11 drives the disc 13 to rotate through the drive shaft 12. The disc 13 drives the long connecting arm 15 to swing back and forth through the linkage shaft 14. The long connecting arm 15 drives the short connecting arm 17 to reciprocate via the pin 16. With the sliding engagement of the movable wheel 20 and the track 19, the short connecting arm 17 drives the filter box 9 to slide reciprocally inside the treatment box 2 via the connecting shaft 18. The filter box 9 causes the condensate and impurity particles to agitate, displacing large impurities to prevent them from clogging the outlet and ensuring smooth water flow. This achieves primary filtration of the condensate. Smaller impurities and condensate enter the treatment box 2 and undergo further filtration through the filter plate 10. The condensate and even finer impurity particles pass through the filter plate 10. When condensate water falls onto the surface of the adjusting plate 3, carrying fine particles, the particles will sink into the interior of the grid 22 under the influence of gravity. The mesh inside the grid 22 will block the fine particles. Simultaneously, because the adjusting plate 3 is designed at an angle, if too much condensate water accumulates at the grid 22, it will flow gradually into the settling bowl 21. During this flow, the fine particles will further settle inside the settling bowl 21. With the cooperation of multiple settling bowls 21, the fine particles in the condensate water are completely deposited. Afterwards, the condensate water passes through... After the condensate is discharged from the adjusting plate 3, it is recycled. The tilt angle of the adjusting plate 3 determines the flow rate of the condensate. The slower the flow rate, the better the filtration effect. At this time, the cylinder 6 can be opened. The hinge shaft 5 provides movable support for the cylinder 6. The cylinder 6 drives the push arm 7 to move. The push arm 7 drives the adjusting plate 3 to rotate around the movable shaft 4 through the connecting seat 8, thereby adjusting the tilt angle of the adjusting plate 3 to control the water flow rate and ensure the filtration effect of the condensate. The above is the complete usage of the condensate recovery mechanism and treatment device.
Claims
1. A condensate recovery mechanism and treatment device, comprising a support frame (1) and an adjusting plate (3), characterized in that: A processing box (2) is installed at the top of the support frame (1). Tracks (19) are symmetrically installed on the inner wall of the processing box (2), and a filter box (9) is arranged between the two sets of tracks (19). Two sets of movable wheels (20) are symmetrically installed on the outer wall of the filter box (9), and the filter box (9) is slidably connected to the track (19) through the movable wheels (20). A stepper motor (11) is installed on the inner wall of the processing box (2) on one side of the filter box (9). A drive shaft (12) is installed at the output end of the stepper motor (11). The surface of the drive shaft (12) is... The surface is fitted with a disc (13). A long connecting arm (15) is provided at an eccentric position at the top of the disc (13). A linkage shaft (14) is provided at the end of the long connecting arm (15) near the disc (13), and the long connecting arm (15) is movably connected to the disc (13) through the linkage shaft (14). A short connecting arm (17) is provided at the end of the long connecting arm (15) away from the disc (13). A pin (16) is provided at the end of the short connecting arm (17) near the long connecting arm (15), and the short connecting arm (17) is movably connected to the long connecting arm (15) through the pin (16).
2. The condensate recovery mechanism and treatment device according to claim 1, characterized in that: The short connecting arm (17) is provided with a connecting shaft (18) at one end near the filter box (9), and the short connecting arm (17) is movably connected to the filter box (9) through the connecting shaft (18).
3. The condensate recovery mechanism and treatment device according to claim 1, characterized in that: The bottom of the processing box (2) is provided with a filter plate (10), and the filter plate (10) is fixedly connected to the processing box (2).
4. The condensate recovery mechanism and treatment device according to claim 1, characterized in that: The support frame (1) is equipped with a cylinder (6), and the bottom end of the cylinder (6) is equipped with a hinge shaft (5), and the cylinder (6) is movably connected to the support frame (1) through the hinge shaft (5).
5. The condensate recovery mechanism and treatment device according to claim 4, characterized in that: A push arm (7) is installed at the output end of the cylinder (6), and a connecting seat (8) is movably installed at the top of the push arm (7).
6. The condensate recovery mechanism and treatment device according to claim 5, characterized in that: An adjustment plate (3) is installed at the top of the connecting seat (8), and a movable shaft (4) is provided at the bottom of the adjustment plate (3). The adjustment plate (3) is movably connected to the support frame (1) through the movable shaft (4).
7. A condensate recovery mechanism and treatment device according to claim 6, characterized in that: The top of the adjustment plate (3) is provided with a grid (22), and the top of the adjustment plate (3) on one side of the grid (22) is provided with multiple sets of stationary bowls (21) at equal intervals.