Electrostatic spraying device for insulating paint for electronic components
The design of the conductive clamping part and the locking part solves the problem of uneven coating of electronic components, realizes multi-directional uniform coating, avoids electrostatic damage, and improves coating efficiency and product quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- LINYI ZHENXIN ELECTRONICS CO LTD
- Filing Date
- 2025-05-16
- Publication Date
- 2026-07-21
AI Technical Summary
Existing spraying equipment is unable to spray electronic components evenly from multiple directions, resulting in spraying dead corners and missed areas. Manual adjustment may damage the components.
An electrostatic spraying device including a conductive clamping part and a locking part was designed. The conductive clamping part clamps electronic components and rotates along the axial direction of the conductive part to achieve multi-directional spraying. Combined with the automatic locking and releasing of the moving groove and the driving component, the uniformity of spraying is ensured.
It achieves uniform spraying of electronic components from multiple directions, avoids damage from manual contact, and improves spraying efficiency and product quality.
Smart Images

Figure CN224525015U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of electrostatic spraying technology, specifically to an electrostatic spraying device for insulating varnish on electronic components. Background Technology
[0002] Electronic components are the basic building blocks of electronic devices. After production, they usually need to be coated with insulating varnish using electrostatic spraying equipment. Electrostatic attraction is used to make the charged varnish mist adhere evenly, forming a protective layer and improving the insulation performance and service life of the components.
[0003] In most existing spraying devices, the clamping of electronic components makes it difficult to spray them from multiple angles, resulting in uneven coating of certain areas and obvious dead zones and missed areas. To spray these areas, manual contact with the electronic components and readjustment of their clamping position may be required. However, this manual contact and adjustment may damage the electronic components due to electrostatic discharge or damage the coating film in already coated areas. Therefore, this invention aims to provide an electrostatic spraying device for insulating varnish on electronic components that can uniformly spray coating from multiple angles. Utility Model Content
[0004] (a) Technical problems to be solved
[0005] To address the shortcomings of existing technologies, this utility model provides an electrostatic spraying device for insulating varnish on electronic components, which can uniformly spray electronic components from multiple directions, thereby solving the problem of difficulty in uniformly spraying electronic components from multiple directions in existing technologies.
[0006] (II) Technical Solution
[0007] To achieve the above objectives, this utility model provides an electrostatic spraying device for insulating varnish on electronic components, including a workbench with a working space; a spray gun electrically connected to an electrostatic generator on the workbench; a conductive part disposed at the top of the working space and electrically connected to a ground wire; a conductive clamping part for clamping electronic components; and a locking part for fixing the conductive clamping part relative to the conductive part, thereby restricting or allowing the conductive clamping part to rotate along the axial direction of the conductive part.
[0008] Optionally, a movable part is installed on the top of the workspace, and a movable groove with an inverted T-shaped structure is opened at the bottom of the movable part. The conductive part is slidably disposed in the movable groove, and the conductive part has an inverted T-shaped structure.
[0009] Optionally, the conductive clamping part includes a conductive plate, a first conductive clamping member, a second conductive clamping member, a driving part, and a second locking part; the first conductive clamping member and the second conductive clamping member are respectively arranged at a distance from each other on the conductive plate; the driving part is used to drive the bottom ends of the first conductive clamping member and the second conductive clamping member to move closer or further apart; the second locking part is used to restrict or allow the first conductive clamping member to move relative to the second conductive clamping member when the bottom ends of the first conductive clamping member and the second conductive clamping member are close together.
[0010] Optionally, the driving unit includes a driving block one, a driving block two, and a driving block three; a slot one is formed along the height direction of the conductive plate, and the driving block one is slidably disposed in the slot one; slot two and slot three are respectively formed opposite to each other on the side wall of the conductive plate, and the driving block two and the driving block three are slidably disposed in the slot two and the slot three, respectively; the top ends of the conductive clamping member one and the conductive clamping member two are respectively rotatably disposed on opposite sides of one side wall of the driving block; the middle ends of the conductive clamping member one and the conductive clamping member two are respectively rotatably disposed on the side walls of the driving block two and the driving block three, respectively.
[0011] Optionally, the bottom walls of slot 2 and slot 3 are recessed downwards to form limiting slot 1 and limiting slot 2, and the bottoms of driving block 2 and driving block 3 are protruding downwards to form limiting block 1 and limiting block 2, respectively. Limiting block 1 and limiting block 2 are slidably disposed in limiting slot 1 and limiting slot 2.
[0012] Optionally, the second locking part includes a locking post, a locking block, an abutment block, and a spring; the locking post is fixed to the top of the first driving block, the top wall of the first slot is recessed upward to form a locking groove, a locking cavity is defined inside the conductive plate, the locking cavity communicates with the locking groove, and the locking block is slidably disposed in the locking cavity; the first end of the locking block extends movably to the locking groove, the abutment block is fixed to the second end of the locking block, the abutment block is slidably disposed in the locking cavity, and the spring elastically abuts against the abutment block; the first end of the locking block has a downward inclined surface, and the locking post has a locking opening suitable for the first end of the locking block to be movably inserted.
[0013] Optionally, a second spring is sleeved on the locking pin, and the second spring elastically abuts against the first driving block.
[0014] Optionally, the conductive plate is provided with an unlocking groove, which communicates with the locking cavity. An unlocking post is fixed to the free end face of the abutment block, and an unlocking rod is fixed on the unlocking post. The unlocking rod is slidably disposed in the unlocking groove.
[0015] Optionally, the unlocking lever is configured to be made of an insulating material.
[0016] Optionally, the locking part includes a conductive screw, a flange, and a nut; the flange is fixed to the bottom of the conductive part, the conductive screw is fixed to the top of the conductive plate, and the nut is threadedly connected to the conductive screw; a rod is installed on the conductive part.
[0017] (III) Beneficial Effects
[0018] Compared with the prior art, this utility model provides an electrostatic spraying device for insulating varnish on electronic components, which has the following beneficial effects:
[0019] 1. This utility model uses a conductive clamping part to clamp and fix electronic components, and by adjusting the locking part, the user can rotate the conductive clamping part along the axial direction of the conductive part, thereby realizing the operation of adjusting the position of the electronic components without touching them, so that the user can spray the electronic components from multiple directions.
[0020] 2. This utility model achieves automatic locking and rapid release of the position of the drive block by setting a second locking part;
[0021] 3. This utility model, by setting an unlocking rod, makes it easy for the user to push the locking block away from the locking port, thereby unlocking the drive block one. Attached Figure Description
[0022] Figure 1 A three-dimensional structural schematic diagram of the present invention is shown;
[0023] Figure 2 A partial three-dimensional structural schematic diagram of the present invention is shown;
[0024] Figure 3 A three-dimensional structural schematic diagram of the conductive clamping part is shown;
[0025] Figure 4 It shows Figure 3 Front view sectional structural diagram;
[0026] Figure 5 A three-dimensional structural diagram of the conductive plate is shown;
[0027] Figure 6 A partial three-dimensional structural schematic diagram of the conductive clamping part is shown;
[0028] Figure 7 A schematic diagram of the front view structure of this utility model is shown.
[0029] In the diagram: 1. Workbench; 2. Workspace; 3. Spray gun; 4. Conductive part; 5. Moving part; 6. Moving groove; 7. Conductive plate; 8. Conductive clamping part one; 9. Conductive clamping part two; 10. Drive block one; 11. Drive block two; 12. Drive block three; 13. Groove one; 14. Groove two; 15. Groove three; 16. Limiting groove one; 17. Limiting groove two; 18. Locking post; 19. Locking block; 20. Locking cavity; 21. Locking groove; 22. Abutment block; 23. Spring one; 24. Spring two; 25. Locking port; 26. Unlocking groove; 27. Unlocking rod; 28. Unlocking post; 29. Conductive screw; 30. Flange; 31. Nut; 32. Support rod; 33. Limiting block one; 34. Limiting block two. Detailed Implementation
[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0031] Example: Please refer to Figures 1 to 7 According to an embodiment of the present invention, a technical solution is provided: an electrostatic spraying device for insulating varnish of electronic components, including a workbench 1 having a working space 2; a spray gun 3 electrically connected to an electrostatic generator on the workbench 1, and the spray gun 3 connected to an external varnish supply device; a conductive part 4 disposed at the top of the working space 2 and electrically connected to a ground wire; a conductive clamping part for clamping electronic components; and a locking part for fixing the conductive clamping part and the conductive part 4 relative to each other to restrict or allow the conductive clamping part to rotate along the axial direction of the conductive part 4.
[0032] The electrostatic spraying device for insulating varnish of electronic components with the above structure allows users to perform electrostatic spraying on electronic components. First, the conductive clamping part is used to clamp and fix the electronic components. Since the conductive clamping part is connected to the conductive part 4, and the conductive part 4 is electrically connected to the ground wire, the electronic components are grounded and form a positive electrode. When the user operates the spray gun 3, the high voltage generated by the electrostatic generator causes the sprayed insulating varnish particles to carry a negative charge. These charged particles are attracted by the grounded electronic components and are evenly attached to the surface of the components. By adjusting the locking part 1, the user can rotate the conductive clamping part along the axis of the conductive part 4, thereby achieving the operation of adjusting the orientation of the electronic components without touching them, so that the user can spray the electronic components from multiple directions.
[0033] Specifically, the electrostatic generator can be a high-voltage electrostatic generator capable of generating 60-100kV negative high voltage electricity; the paint supply equipment can be a pressure tank type paint supply system equipped with a constant pressure pump and a filter device to ensure a stable and impurity-free supply of insulating paint.
[0034] In this embodiment, a movable part 5 is installed on the top of the workspace 2, and a movable groove 6 with an inverted T-shaped structure is opened at the bottom of the movable part 5. The conductive part 4 is slidably disposed in the movable groove 6, and the conductive part 4 has an inverted T-shaped structure. This arrangement allows the conductive part 4 to slide freely in the movable groove 6 along the horizontal direction of the workspace 2, thereby expanding the operating range of the spraying operation and making it easier for users to adjust the optimal spraying position according to electronic components of different sizes and shapes.
[0035] In this embodiment, the conductive clamping part includes a conductive plate 7, a conductive clamping member 1 8, a conductive clamping member 2 9, a driving part, and a locking part 2; both the conductive clamping member 1 8 and the conductive clamping member 2 9 are elastic; both the conductive clamping member 1 8 and the conductive clamping member 2 9 have an arc-shaped structure; the conductive plate 7 is provided with the conductive clamping member 1 8 and the conductive clamping member 2 9 at relatively intervals; the driving part is used to drive the bottom ends of the conductive clamping member 1 8 and the conductive clamping member 2 9 to move closer or further apart; the locking part 2 is used to lock the conductive clamping member 1 8 and the conductive clamping member 2 9 together. When the bottom ends of conductive clamp 8 and conductive clamp 29 are close to each other, the movement of conductive clamp 8 relative to conductive clamp 29 is restricted or allowed. This configuration enables the clamping and adjustment of electronic components of different sizes. The distance between the bottom ends of conductive clamp 8 and conductive clamp 29 can be controlled by the drive unit to accommodate electronic components of different sizes. The locking part 2 can selectively restrict the relative movement between conductive clamp 8 and conductive clamp 29 to ensure that the electronic components are stably clamped and fixed.
[0036] In this embodiment, the driving unit includes a first driving block 10, a second driving block 11, and a third driving block 12. A slot 13 is formed along the height direction of the conductive plate 7, and the first driving block 10 is slidably disposed in the slot 13. Slots 2 14 and 3 15 are respectively formed opposite to each other on the sidewall of the conductive plate 7, and the second driving block 11 and the third driving block 12 are slidably disposed within slots 2 14 and 3 15, respectively. The top ends of the first conductive clamping member 8 and the second conductive clamping member 9 are rotatably disposed on opposite sides of the sidewall of the first driving block 10. The middle ends of the first conductive clamping member 8 and the second conductive clamping member 9 are rotatably disposed on the sidewall of the second driving block 11 and the third driving block 12, respectively. With this configuration, when the user pulls down on the first driving block 10, the bottom ends of the two clamping members move away from each other, facilitating the rapid release of electronic components. Conversely, when the user pushes the first driving block 10 upwards, the bottom ends of the two clamping members move closer together, thereby clamping the electronic components.
[0037] Specifically, during the process of the user pulling down the drive block 10, the tops of the conductive clamping member 18 and the conductive clamping member 29 will move down accordingly, while simultaneously driving the drive block 21 and the drive block 32 to slide outwards within the slots 24 and 35. At this time, as the distance between the middle ends of the conductive clamping member 18 and the conductive clamping member 29 increases, the distance between the bottom ends of the conductive clamping member 18 and the conductive clamping member 29 also increases accordingly. More specifically, when the driving block 10 moves downward from the top, it generates a downward pulling force, causing the top ends of the conductive clamping parts 1 and 2 to move downward synchronously. Simultaneously, since the middle ends of the conductive clamping parts 1 and 2 form fixed rotational fulcrums with the driving blocks 2 and 3, 12, the conductive clamping parts 1 and 2 rotate around their respective middle ends. This rotational motion causes the bottom ends of the conductive clamping parts 1 and 2 to move in opposite directions, thereby releasing the clamped electronic components. Conversely, when the user pushes the drive block 10 upward, the drive block 10 moves upward, causing the tops of the conductive clamping member 1 8 and the conductive clamping member 2 9 to move upward synchronously. At the same time, the drive block 2 11 and the drive block 3 12 slide inward within the slots 2 14 and 3 15, causing the middle ends of the two clamping members to move inward. During this process, as the distance between the middle ends of the conductive clamping member 1 8 and the conductive clamping member 2 9 decreases, the distance between the bottom ends of the conductive clamping member 1 8 and the conductive clamping member 2 9 also decreases accordingly, so as to achieve the clamping and fixing of electronic components.
[0038] In this embodiment, the bottom walls of slot 2 14 and slot 3 15 are recessed downwards to form limiting slot 1 16 and limiting slot 2 17, and the bottoms of driving block 2 11 and driving block 3 12 protrude downwards to form limiting block 1 33 and limiting block 2 34. Limiting block 1 33 and limiting block 2 34 are slidably disposed in limiting slot 1 16 and limiting slot 2 17, respectively. This arrangement ensures the stability of the movement of driving block 2 11 and driving block 3 12 within slot 2 14 and slot 3 15, and prevents driving block 2 11 and driving block 3 12 from tilting or detaching during movement.
[0039] In this embodiment, the locking part 2 includes a locking post 18, a locking block 19, an abutment block 22, and a spring 23. The locking post 18 is fixed to the top of the drive block 10. The top wall of the slot 13 is recessed upward to form a locking groove 21. A locking cavity 20 is defined in the conductive plate 7. The locking cavity 20 communicates with the locking groove 21. The locking block 19 is slidably disposed in the locking cavity 20. The first end of the locking block 19 extends movably into the locking groove 21. The abutment block 22 is fixed to the second end of the locking block 19 and is slidably disposed in the locking cavity 20. The spring 23 elastically abuts against the abutment block 22. The first end of the locking block 19 has a downward inclined surface. The locking post 18 has a locking opening 25 suitable for the first end of the locking block 19 to be movably inserted. With this configuration, the automatic locking and rapid release of the drive block 10 position are achieved.
[0040] Specifically, when the drive block 10 moves upward to the predetermined position, the top of the locking post 18 contacts the inclined surface of the locking block 19. During this movement, the top of the locking post 19 will push against and retract towards the locking cavity 20. Subsequently, under the elastic force of the spring 23, the first end of the locking block 19 will automatically insert into the locking port 25, thereby locking the drive block 10 in this position. At this time, the electronic components are clamped and fixed by the bottom ends of the conductive clamping member 8 and the conductive clamping member 9, maintaining a stable state for the spraying operation. When the user needs to release the electronic components, he only needs to pull the abutment block 22 in the opposite direction. The abutment block 22 drives the locking block 19 to move, overcoming the elastic force of the spring 23, so that the first end of the locking block 19 exits from the locking port 25. At this time, the drive block 10 can move downward freely.
[0041] In this embodiment, a second spring 24 is sleeved on the locking post 18, and the second spring 24 elastically abuts against the first driving block 10; this arrangement allows the first driving block 10 to quickly reset after being unlocked, so as to pre-clamp the next electronic component.
[0042] In this embodiment, the conductive plate 7 is provided with an unlocking groove 26, which is connected to the locking cavity 20. An unlocking post 28 is fixed on the free end face of the abutment block 22, and an unlocking rod 27 is fixed on the unlocking post 28. The unlocking rod 27 is slidably disposed in the unlocking groove 26. With this configuration, when the user needs to release the electronic components, he / she only needs to hold the unlocking rod 27 made of insulating material and pull it along the direction of the unlocking groove 26. The unlocking rod 27 drives the unlocking post 28 and the abutment block 22 to move, thereby causing the locking block 19 to disengage from the locking port 25 and realizing the unlocking of the drive block 10.
[0043] In this embodiment, the unlocking lever 27 is configured with an insulating material; this is to prevent static electricity from being transmitted to the user's body through the unlocking lever 27, thus ensuring the user's personal safety during operation.
[0044] In this embodiment, the locking part includes a conductive screw 29, a flange 30, and a nut 31; the flange 30 is fixed to the bottom of the conductive part 4, the conductive screw 29 is fixed to the top of the conductive plate 7, and the nut 31 is threadedly connected to the conductive screw 29; a rod 32 is installed on the conductive part 4; this arrangement realizes a detachable fixing method between the conductive part 4 and the conductive plate 7.
[0045] Specifically, after the conductive screw 29 passes through the flange 30, the conductive part 4 and the conductive plate 7 can be firmly connected together by tightening the nut 31. At the same time, since all components are made of conductive materials, a complete conductive path from the ground wire to the electronic components is ensured, so that the electronic components can be effectively grounded to form a positive electrode. In addition, when the user needs to rotate the conductive part 4 to adjust the spraying angle of the electronic components, the conductive plate 7 and the conductive screw 29 can be disassembled and reassembled by loosening the nut 31, the optimal spraying position can be found, and then the nut 31 can be tightened to fix it, so that the user can easily control the rotation angle of the conductive plate 7.
[0046] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An electrostatic spraying device for insulating varnish on electronic components, characterized in that, include: A workbench (1) has a workspace (2); The spray gun (3) is electrically connected to the electrostatic generator on the workbench (1); A conductive part (4) is provided at the top of the workspace (2) and is electrically connected to the ground wire; Conductive clamping part, used to clamp electronic components; The locking part 1 is used to fix the conductive clamping part relative to the conductive part (4) so as to restrict or allow the conductive clamping part to rotate along the axial direction of the conductive part (4).
2. The electrostatic spraying device for insulating varnish on electronic components according to claim 1, characterized in that: A movable part (5) is installed on the top of the workspace (2). The bottom of the movable part (5) is provided with a movable groove (6) in the shape of an inverted T. The conductive part (4) is slidably disposed in the movable groove (6). The conductive part (4) is in the shape of an inverted T.
3. The electrostatic spraying device for insulating varnish on electronic components according to claim 1, characterized in that: The conductive clamping part includes a conductive plate (7), a conductive clamping member one (8), a conductive clamping member two (9), a driving part, and a locking part two; The conductive plate (7) is provided with conductive clamping member one (8) and conductive clamping member two (9) arranged at relatively intervals. The driving unit is used to drive the bottom ends of the first conductive clamp (8) and the second conductive clamp (9) to move closer or further apart. The locking part 2 is used to restrict or allow the conductive clamping part 1 (8) to move relative to the conductive clamping part 2 (9) when the bottom ends of the conductive clamping part 1 (8) and the conductive clamping part 2 (9) are close to each other.
4. The electrostatic spraying device for insulating varnish on electronic components according to claim 3, characterized in that: The driving unit includes a first driving block (10), a second driving block (11), and a third driving block (12); The conductive plate (7) has a slot (13) along its height direction, and the driving block (10) is slidably disposed in the slot (13); The conductive plate (7) has two slots (14) and three slots (15) respectively opened opposite to each other on its side wall. The driving block (11) and the driving block (12) are slidably arranged in the slots (14) and three slots (15) respectively. The top ends of the first conductive clamp (8) and the second conductive clamp (9) are respectively rotatably disposed on opposite sides of the side wall of the first driving block (10). The middle ends of the first conductive clamp (8) and the second conductive clamp (9) are respectively rotatably disposed on the side walls of the second driving block (11) and the third driving block (12).
5. The electrostatic spraying device for insulating varnish on electronic components according to claim 4, characterized in that: The bottom walls of the second slot (14) and the third slot (15) are recessed downwards to form a limiting slot one (16) and a limiting slot two (17). The bottoms of the second drive block (11) and the third drive block (12) protrude downwards to form a limiting block one (33) and a limiting block two (34). The limiting block one (33) and the limiting block two (34) are slidably disposed in the limiting slot one (16) and the limiting slot two (17), respectively.
6. The electrostatic spraying device for insulating varnish on electronic components according to claim 4, characterized in that: The second locking part includes a locking pin (18), a locking block (19), an abutment block (22), and a spring (23); The locking pin (18) is fixed to the top of the drive block (10), the top wall of the slot (13) is recessed upward to form a locking groove (21), a locking cavity (20) is defined in the conductive plate (7), the locking cavity (20) is connected to the locking groove (21), and the locking block (19) is slidably disposed in the locking cavity (20). The first end of the locking block (19) extends movably to the locking groove (21), the abutment block (22) is fixed to the second end of the locking block (19), the abutment block (22) is slidably disposed in the locking cavity (20), and the spring (23) elastically abuts against the abutment block (22). The first end of the locking block (19) is provided with a downward inclined surface, and the locking post (18) is provided with a locking port (25) suitable for the first end of the locking block (19) to be movably inserted.
7. The electrostatic spraying device for insulating varnish on electronic components according to claim 6, characterized in that: A second spring (24) is fitted on the locking post (18), and the second spring (24) elastically abuts against the first driving block (10).
8. The electrostatic spraying device for insulating varnish on electronic components according to claim 6, characterized in that: The conductive plate (7) is provided with an unlocking groove (26), which is connected to the locking cavity (20). An unlocking post (28) is fixed on the free end face of the abutment block (22), and an unlocking rod (27) is fixed on the unlocking post (28). The unlocking rod (27) is slidably disposed in the unlocking groove (26).
9. The electrostatic spraying device for insulating varnish on electronic components according to claim 8, characterized in that: The unlocking lever (27) is made of insulating material.
10. The electrostatic spraying device for insulating varnish on electronic components according to claim 3, characterized in that: The locking part includes a conductive screw (29), a flange (30), and a nut (31); The flange (30) is fixed to the bottom of the conductive part (4), the conductive screw (29) is fixed to the top of the conductive plate (7), and the nut (31) is threadedly connected to the conductive screw (29). A rod (32) is mounted on the conductive part (4).