A polishing device for valve body machining
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- KUNSHAN LIRONGXIN PRECISION MASCH CO LTD
- Filing Date
- 2025-07-01
- Publication Date
- 2026-07-21
AI Technical Summary
Existing valve body grinding devices are difficult to adapt to valve bodies of different shapes and sizes, resulting in uneven grinding and inconvenient replacement of grinding parts, which affects equipment maintenance costs and production efficiency.
A grinding device for valve body processing, including an adaptive mechanism and a fixing mechanism, was designed. The adaptive mechanism can automatically adjust the position and shape of the grinding mesh according to the shape and size of the valve body, and the fixing mechanism facilitates the installation and disassembly of the grinding components.
It enables uniform grinding of valve bodies of different shapes and sizes, improving equipment maintenance and production efficiency, and reducing equipment maintenance costs.
Smart Images

Figure CN224526748U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of grinding devices for valve body processing, specifically a grinding device for valve body processing. Background Technology
[0002] Grinding is a crucial step in valve body manufacturing, aiming to remove burrs, scale, and other imperfections from the valve body surface, improve surface smoothness, and ensure the valve body's sealing performance and overall quality. However, existing valve body grinding equipment generally has certain shortcomings.
[0003] For example, most grinding devices are difficult to adapt to valve bodies of different shapes and sizes. When grinding valve bodies with complex structures, the grinding head cannot be adjusted flexibly, resulting in uneven grinding and affecting the quality of the valve body. Moreover, the grinding components of traditional grinding devices are inconvenient to replace, which increases equipment maintenance costs and downtime, and reduces production efficiency. Therefore, a grinding device for valve body processing is proposed to solve the above-mentioned problems. Utility Model Content
[0004] (a) Technical problems to be solved
[0005] To address the shortcomings of existing technologies, this utility model provides a grinding device for valve body processing, which has the advantages of being adaptable to valve bodies of different shapes and sizes and convenient replacement of grinding components. It solves the problems of existing grinding devices being difficult to adapt to different valve bodies, uneven grinding, and inconvenient replacement of grinding components.
[0006] (II) Technical Solution
[0007] The technical solution of this utility model to solve the above-mentioned technical problems is as follows: A grinding device for valve body processing includes a grinding machine body, a rotating head is rotatably connected to the bottom of the grinding machine body, a fixing mechanism is fixedly connected to the bottom of the rotating head, a rotating rod is clamped inside the fixing mechanism, an adaptive mechanism is fixedly connected to the bottom of the rotating rod, and a grinding mesh is fixedly connected to the outside of the adaptive mechanism.
[0008] The adaptive mechanism includes a mounting head, which is fixedly connected to the bottom of the rotating rod. Multiple first fixing blocks, arranged in a ring and equidistant from each other, are fixedly connected to the outer side of the mounting head. Two first connecting rods, arranged in an alternating vertical arrangement, are rotatably connected to the interior of each of the multiple first fixing blocks. Second fixing blocks are rotatably connected to the outer sides of the first connecting rods on both sides, and are arranged symmetrically vertically. Second connecting rods, arranged in an alternating front-to-back arrangement, are rotatably connected to the interior of each of the second fixing blocks on both sides. The other ends of the two second connecting rods on the same side are rotatably connected to the same third fixing block. The interiors of the second and third fixing blocks on both the upper and lower sides are rotatably connected to the same reinforcing ring.
[0009] The beneficial effects of this utility model are:
[0010] By incorporating an adaptive mechanism, the position and shape of the grinding mesh can be automatically adjusted according to the shape and size of the valve body, achieving uniform grinding of valve bodies of different shapes and sizes. The design of the fixing mechanism facilitates the installation and disassembly of the rotating rod, thereby simplifying the replacement of the grinding mesh and improving the equipment's maintenance and production efficiency.
[0011] This valve body grinding device has the advantages of being adaptable to valve bodies of different shapes and sizes and having convenient grinding parts replacement.
[0012] Based on the above technical solution, the present invention can be further improved as follows.
[0013] Furthermore, the grinding machine body includes a motor, a gearbox, a switch, a speed controller, and a pressure regulating device, and the rotating head is fixedly connected to the output end of the gearbox.
[0014] The beneficial effects of adopting the above-mentioned further solution are that the motor, gearbox, switch, speed controller, and pressure regulating device are all structures that are already present in the existing grinding machine body. The motor provides power to the rotating head through the gearbox, the speed controller can adjust the rotation speed of the rotating head according to different grinding needs, and the pressure regulating device can control the pressure during grinding, ensuring the grinding effect while avoiding damage to the valve body.
[0015] Furthermore, the fixing mechanism includes a sleeve, which is fixedly connected to the bottom of the rotating head. A screw ring is fixedly connected to the outer side of the sleeve, and a screw rod is threadedly connected to the inner side of the screw ring. One end of the screw rod is rotatably connected to a limiting block located inside the rotating head, and the other end of the screw rod is fixedly connected to an internal hexagonal nut located outside the sleeve.
[0016] The beneficial effect of adopting the above-mentioned further solution is that by rotating the internal hexagonal nut, the screw is driven to move within the threaded ring, thereby causing the limit block to clamp or release the rotating rod, thus realizing the rapid installation and disassembly of the rotating rod.
[0017] Furthermore, the inner side of the sleeve is provided with an embedding groove that matches the limiting block, and the outer side of the rotating rod is provided with a limiting groove that matches the limiting block.
[0018] The beneficial effect of adopting the above-mentioned further solution is that the setting of the embedding groove and the limiting groove makes the limiting block more stable when clamping the rotating rod, and prevents the rotating rod from shaking during the grinding process.
[0019] Furthermore, the two first connecting rods and the second connecting rod on the same side are arranged in a staggered manner, forming a rhomboid frame. The reinforcing ring that is rotatably connected to the third fixed block is telescopic.
[0020] The beneficial effects of adopting the above-mentioned further solution are that the diamond-shaped frame structure and the telescopic reinforcing ring enable the adaptive mechanism to flexibly change its shape, better fit the valve body surface of different shapes, and improve the polishing effect. The telescopic reinforcing ring includes multiple sub-rods combined with the main rod, and the sub-rods can slide and extend freely within the main rod.
[0021] Furthermore, the inner side of the grinding mesh is fixedly connected with a plurality of connecting plates, which are respectively fixedly connected to the second fixing block and the third fixing block, and the grinding mesh is an elastic steel wire mesh.
[0022] The beneficial effect of adopting the above-mentioned further solution is that the connecting plate firmly connects the grinding mesh to the adaptive mechanism. The elastic steel wire mesh has good elasticity and wear resistance, which can effectively remove defects on the valve body surface during the grinding process, and has a long service life. Attached Figure Description
[0023] Figure 1 This is a schematic diagram of the structure of this utility model;
[0024] Figure 2 This is a top view of the connection structure between the rotating rod and the adaptive mechanism of this utility model;
[0025] Figure 3 This is an enlarged view of the structure at point A of this utility model;
[0026] Figure 4 This is a partial top view of the adaptive mechanism connection structure of this utility model.
[0027] In the diagram: 1. Grinding machine body; 2. Rotary head; 3. Fixing mechanism; 301. Sleeve; 302. Threaded ring; 303. Screw; 304. Limiting block; 305. Socket head cap nut; 4. Rotating rod; 5. Adaptive mechanism; 501. Mounting head; 502. First fixing block; 503. First connecting rod; 504. Second fixing block; 505. Second connecting rod; 506. Third fixing block; 507. Reinforcing ring; 6. Grinding mesh; 7. Embedded groove; 8. Limiting groove; 9. Connecting plate. Detailed Implementation
[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0029] In the embodiments, by Figure 1-4The present invention provides a grinding device for processing valve bodies. The present invention includes a grinding machine body 1, a rotating head 2 rotatably connected to the bottom of the grinding machine body 1, a fixing mechanism 3 fixedly connected to the bottom of the rotating head 2, a rotating rod 4 clamped inside the fixing mechanism 3, an adaptive mechanism 5 fixedly connected to the bottom of the rotating rod 4, and a grinding mesh 6 fixedly connected to the outside of the adaptive mechanism 5.
[0030] The adaptive mechanism 5 includes a mounting head 501, which is fixedly connected to the bottom of the rotating rod 4. Multiple first fixing blocks 502, arranged in a ring and equidistant from each other, are fixedly connected to the outer side of the mounting head 501. Two first connecting rods 503, arranged vertically and alternately, are rotatably connected inside each of the multiple first fixing blocks 502. Second fixing blocks 504 are rotatably connected to the outer sides of the first connecting rods 503 on both sides. The second fixing blocks 504 on both sides are symmetrically arranged vertically. Second connecting rods 505, arranged in a front-to-back alternately, are rotatably connected inside the second fixing blocks 504 on both sides. The other ends of the two second connecting rods 505 on the same side are rotatably connected to the same third fixing block 506. The same reinforcing ring 507 is rotatably connected inside the second fixing blocks 504 and the third fixing blocks 506 on both sides.
[0031] The grinding machine body 1 includes a motor, gearbox, switch, speed controller and pressure regulating device, and the rotating head 2 is fixedly connected to the output end of the gearbox.
[0032] The motor, gearbox, switch, speed controller, and pressure regulating device are all existing structures of the existing grinding machine body 1. The motor provides power to the rotating head 2 through the gearbox. The speed controller can adjust the speed of the rotating head 2 according to different grinding needs. The pressure regulating device can control the pressure during grinding, ensuring the grinding effect while avoiding damage to the valve body.
[0033] The fixing mechanism 3 includes a sleeve 301, which is fixedly connected to the bottom of the rotating head 2. A screw ring 302 is fixedly connected to the outside of the sleeve 301. A screw rod 303 is threadedly connected to the inside of the screw ring 302. One end of the screw rod 303 is rotatably connected to a limiting block 304 located inside the rotating rod 4. The other end of the screw rod 303 is fixedly connected to an internal hexagonal nut 305 located outside the sleeve 301.
[0034] By rotating the internal hex nut 305, the screw 303 is moved within the threaded ring 302, thereby causing the limiting block 304 to clamp or release the rotating rod 4, thus enabling the rapid installation and removal of the rotating rod 4.
[0035] The inner side of the sleeve 301 is provided with an embedding groove 7 that is adapted to the limiting block 304, and the outer side of the rotating rod 4 is provided with a limiting groove 8 that is adapted to the limiting block 304.
[0036] The inclusion groove 7 and the limiting groove 8 make the limiting block 304 more stable when clamping the rotating rod 4, preventing the rotating rod 4 from shaking during the grinding process.
[0037] The two first connecting rods 503 and the second connecting rod 505 on the same side are arranged in a staggered manner, forming a rhomboid frame. The reinforcing ring 507, which is rotatably connected to the third fixing block 506, is telescopic.
[0038] The diamond-shaped frame structure and the telescopic reinforcing ring 507 enable the adaptive mechanism 5 to flexibly change shape, better fit the valve body surface of different shapes, and improve the polishing effect. The telescopic reinforcing ring 507 includes multiple sub-rods combined with the main rod, and the sub-rods can slide and extend freely within the main rod.
[0039] The inner side of the grinding mesh 6 is fixedly connected with a number of connecting plates 9, which are respectively fixedly connected to the second fixing block 504 and the third fixing block 506. The grinding mesh 6 is an elastic steel wire mesh.
[0040] The connecting plate 9 securely connects the grinding mesh 6 to the adaptive mechanism 5. The elastic steel wire mesh has good elasticity and wear resistance, which can effectively remove defects on the valve body surface during the grinding process, and has a long service life.
[0041] Working principle:
[0042] Step 1: Place the valve body to be polished on an external processing workbench. Based on the shape and size of the valve body, set the speed and polishing pressure of the polishing machine body 1 using the speed controller and pressure regulating device.
[0043] Step 2: Use an Allen wrench to rotate the Allen nut 305 to install the rotating rod 4 in the fixing mechanism 3. Rotate the Allen nut 305 again to make the limit block 304 clamp the rotating rod 4 to ensure that the rotating rod 4 is installed securely.
[0044] Step 3: Start the grinding machine body 1. The motor in the grinding machine body 1 drives the rotating head 2 to rotate through the gearbox. The rotating head 2 drives the fixed mechanism 3, the rotating rod 4, the adaptive mechanism 5 and the grinding mesh 6 to rotate. During the grinding process, the adaptive mechanism 5 automatically adjusts the position and shape of the grinding mesh 6 according to the shape of the valve body surface through the rotation of the first connecting rod 503 and the second connecting rod 505 and the extension and retraction of the reinforcing ring 507, so that it fits tightly against the valve body surface for grinding.
[0045] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0046] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A grinding device for valve body processing, comprising a grinding machine body (1), characterized in that: The bottom of the grinding machine body (1) is rotatably connected to a rotating head (2), the bottom of the rotating head (2) is fixedly connected to a fixing mechanism (3), the inside of the fixing mechanism (3) holds a rotating rod (4), the bottom of the rotating rod (4) is fixedly connected to an adaptive mechanism (5), and the outside of the adaptive mechanism (5) is fixedly connected to a grinding mesh (6). The adaptive mechanism (5) includes a mounting head (501), which is fixedly connected to the bottom of the rotating rod (4). A number of first fixing blocks (502) are fixedly connected to the outside of the mounting head (501) and are distributed in a ring at equal intervals. Two first connecting rods (503) are rotatably connected inside each of the multiple first fixing blocks (502) and are distributed vertically and horizontally. A second fixing block (504) is rotatably connected to the outside of the first connecting rods (503) on both sides. The second fixing blocks (504) on both sides are symmetrically distributed vertically. A second connecting rod (505) is rotatably connected inside the second fixing blocks (504) on both sides and is distributed in a front-to-back staggered manner. The other end of the two second connecting rods (505) on the same side is rotatably connected to the same third fixing block (506). The same reinforcing ring (507) is rotatably connected inside the second fixing blocks (504) and the third fixing blocks (506) on both the upper and lower sides.
2. The grinding device for valve body processing according to claim 1, characterized in that: The grinding machine body (1) includes a motor, gearbox, switch, speed controller and pressure regulating device, and the rotating head (2) is fixedly connected to the output end of the gearbox.
3. The grinding device for valve body processing according to claim 1, characterized in that: The fixing mechanism (3) includes a sleeve (301), which is fixedly connected to the bottom of the rotating head (2). A threaded ring (302) is fixedly connected to the outside of the sleeve (301). A screw (303) is threadedly connected to the inside of the threaded ring (302). One end of the screw (303) is rotatably connected to a limiting block (304) located inside the rotating rod (4). The other end of the screw (303) is fixedly connected to an internal hexagonal nut (305) located outside the sleeve (301).
4. The grinding device for valve body processing according to claim 3, characterized in that: The inner side of the sleeve (301) is provided with an embedding groove (7) that is adapted to the limiting block (304), and the outer side of the rotating rod (4) is provided with a limiting groove (8) that is adapted to the limiting block (304).
5. A grinding device for valve body processing according to claim 1, characterized in that: The two first connecting rods (503) and the second connecting rod (505) on the same side are arranged in a staggered manner, and the two first connecting rods (503) and the second connecting rod (505) on the same side form a rhomboid frame. The reinforcing ring (507) that is rotatably connected to the third fixing block (506) is telescopic.
6. The grinding device for valve body processing according to claim 1, characterized in that: The inner side of the grinding mesh (6) is fixedly connected with a number of connecting plates (9) that are respectively fixedly connected to the second fixing block (504) and the third fixing block (506). The grinding mesh (6) is an elastic steel wire mesh.