A polishing device for a guide vane body

Abstract

The utility model belongs to the production technology field of guide vane body, especially relate to a polishing equipment for guide vane body production, including work bench, be equipped with clamping mechanism on the work bench, be equipped with rotating mechanism under the clamping mechanism. This polishing equipment for guide vane body production, clamping mechanism is through to the guide vane body center top pressure hole clamping, has strengthened the versatility and stability, need not for different specifications guide vane body frequent replacement fixture, reduce cost and operation difficulty, motor one drive transmission system, and then control the pressure plate clamping intensity, avoid the guide vane body displacement to shake when polishing, improve polishing accuracy, guarantee quality is consistent, rotating mechanism can let guide vane body realize horizontal and vertical rotation, horizontal rotation makes polishing even, avoids local problem, guarantees that the surface roughness is consistent, vertical rotation realizes all -round polishing, reduces manual operation error, further promotes polishing efficiency and quality.

Description

Technical Field

[0001] This utility model relates to the field of guide vane production technology, specifically a grinding device for guide vane production. Background Technology

[0002] In the field of guide vane manufacturing, the grinding process plays a crucial role in product quality and production efficiency. However, existing guide vane grinding equipment has many problems in practical applications. In terms of clamping, traditional clamping methods often require the design of special fixtures for guide vanes of specific sizes and thicknesses. When grinding guide vanes of different specifications, it is necessary to frequently change the fixtures. This not only increases production costs, as customizing and changing fixtures requires a large investment, but also makes the operation complex and requires high technical skills from workers, resulting in high operational difficulty. At the same time, the clamping effect of these fixtures is not ideal. During the grinding process, the guide vane is prone to displacement and shaking, making it difficult to guarantee grinding accuracy. This leads to inconsistent product quality and seriously affects the performance and service life of the guide vanes.

[0003] Regarding rotation functionality, most existing grinding equipment can only achieve rotation in one direction for the guide vane body, or it lacks rotation functionality altogether. If rotation in only one direction is possible, the grinding components cannot work evenly on the guide vane body surface, easily leading to over- or under-grinding in certain areas. This results in inconsistent surface roughness of the guide vane body, affecting the product's appearance and hydrodynamic performance. On the other hand, the lack of rotation functionality means that the position of the guide vane body needs to be frequently adjusted manually when grinding different sides of the guide vane body. This not only increases labor intensity but also results in larger human operation errors, further reducing grinding efficiency and quality, making it difficult to meet the needs of large-scale, high-precision production. These problems seriously restrict the development of the guide vane body manufacturing industry. Therefore, there is an urgent need to improve the grinding equipment for guide vane body production to solve the above problems. Utility Model Content

[0004] The purpose of this invention is to provide a grinding device for the production of guide vanes, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a grinding device for guide vane production, comprising a worktable, a support leg fixedly installed at the bottom of the worktable, a protective cover fixedly installed above the worktable, a protective door movably installed on the front of the protective cover via a hinge, an observation window provided on the protective door, a support frame and a grinding assembly provided inside the protective cover, and a clamping assembly provided on the worktable; the grinding device for guide vane production includes a clamping mechanism, a grinding mechanism and a rotating mechanism, the clamping mechanism including a worktable, a mounting frame fixedly installed on the worktable, a rotating shaft movably installed in the mounting frame, a clamping body movably installed inside the mounting frame, and the rotating shaft passing through the mounting frame and fixedly installed on the side of the clamping body.

[0006] Preferably, a motor is fixedly installed at the bottom center of the clamping body, the output shaft of the motor is fixedly installed on a drive shaft, a transmission groove is provided inside the clamping body, a drive wheel is fixedly installed on the drive shaft, a transmission shaft is movably installed inside the clamping body, a bevel gear 1 and a bevel gear 2 are fixedly installed at both ends of the transmission shaft respectively, the bevel gear 1 meshes with the drive wheel, a screw is movably installed inside the clamping body, a bevel gear 3 is fixedly installed at the lower end of the screw, and the bevel gear 2 meshes with the bevel gear 3.

[0007] Preferably, the clamp body has sliding grooves on both sides, and a top pressure plate is movably installed in the sliding groove. The two ends of the top pressure plate are movably installed on the screw rods by threads, and the threads of the two screw rods inside the clamp body are opposite.

[0008] Preferably, the bottom of the top pressure plate is provided with a limiting tooth one, the middle of the top pressure plate is movably installed with a limiting rod, the top of the limiting rod is fixedly installed with a limiting plate, the limiting rod is provided with a limiting tooth two that meshes with the limiting tooth one, the top pressure plate is provided below the limiting tooth two, the top pressure head is provided below the top pressure plate, and a spring is movably installed between the top pressure plate and the top pressure plate.

[0009] Preferably, the grinding mechanism includes a protective cover and a support frame. A water tank is fixedly installed on the top of the protective cover, and a water pump is provided next to the water tank. The water tank and the water pump are fixedly connected by a connecting pipe. A water spray pipe is fixedly installed at the outlet of the water pump. The water spray pipe passes through the protective cover and a nozzle is fixedly installed at its end. A dust collection box is provided behind the water pump. The dust collection box contains an air pump and a dust collection device. A dust collection hood is provided next to the dust collection box. The dust collection box and the dust collection hood are fixedly connected by a dust collection pipe. The dust collection hood is fixedly installed on the top of the protective cover. Grinding components are fixedly installed on the support frame.

[0010] Preferably, the rotating mechanism includes a clamping body, a worktable, and a rotating shaft. A turntable is movably mounted in the middle of the clamping body. The bottom of the turntable is fixedly connected to the top of the drive shaft. A guide vane is placed on the turntable, and the center of the guide vane has a pressure hole for use with a pressure head.

[0011] Preferably, a second motor is fixedly mounted on the worktable, the output shaft of the second motor is fixedly mounted on a second drive shaft, a drive gear is fixedly mounted on the second drive shaft, a driven gear is fixedly mounted on the rotating shaft, the drive gear meshes with the driven gear, and the rotating shaft passes through a bearing and is fixedly mounted on the side of the clamping body.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] 1. This grinding equipment for guide vane production, through the design of its clamping mechanism, clamps the guide vane by the central pressure hole, greatly improving its versatility and stability. It eliminates the need for frequent changes of complex fixtures for guide vanes of different sizes and thicknesses, reducing production costs and operational difficulty. A motor drives the drive wheel, which in turn rotates the screw via a transmission shaft and bevel gears, controlling the clamping force of the pressure plate on the guide vane. This ensures that the guide vane does not shift or wobble during grinding, effectively improving grinding accuracy and guaranteeing consistent product quality.

[0014] 2. This grinding equipment for guide vane production, through the design of a rotating mechanism, allows the guide vane to rotate horizontally and vertically during grinding. Horizontal rotation ensures that the grinding components act evenly on the surface of the guide vane, avoiding over- or under-grinding in certain areas and ensuring consistent surface roughness. Vertical rotation allows for all-around grinding of different sides of the guide vane, eliminating the need for frequent manual adjustments to the guide vane position, reducing human error, and further improving grinding efficiency and quality. Attached Figure Description

[0015] Figure 1 This is a three-dimensional schematic diagram of the present invention;

[0016] Figure 2 This is a schematic diagram of the internal structure of the present invention;

[0017] Figure 3 This is a half-sectional schematic diagram of the clamping mechanism of this utility model;

[0018] Figure 4 This is a partially enlarged schematic diagram A of the present invention;

[0019] Figure 5 This is a partially enlarged schematic diagram B of the present invention;

[0020] Figure 6 This is an exploded view of the clamping mechanism of this utility model;

[0021] Figure 7 This is a partial cross-sectional view of the rotating mechanism of this utility model.

[0022] In the diagram: 1. Workbench, 2. Support leg, 3. Protective cover, 4. Hinge, 5. Protective door, 6. Observation window, 7. Support frame, 8. Grinding assembly, 9. Clamping assembly, 201. Water tank, 202. Water pump, 203. Connecting pipe, 204. Water spray pipe, 205. Dust collection box, 206. Dust collection hood, 207. Dust collection pipe, 208. Nozzle, 301. Mounting bracket, 302. Rotary shaft, 303. Clamping body, 304. Motor 1, 305. Drive shaft 1, 306. Drive wheel, 307. Bevel gear 1. 308 Drive shaft, 309 Bevel gear II, 310 Bevel gear III, 311 Screw, 312 Slide groove, 313 Top pressure plate, 314 Turntable, 315 Guide vane body, 316 Limiting tooth I, 317 Limiting tooth II, 318 Limiting rod, 319 Limiting disc, 320 Top pressure plate, 321 Top pressure head, 322 Spring, 323 Top pressure hole, 401 Motor II, 402 Drive shaft II, 403 Drive gear, 404 Protective shell, 405 Driven gear, 406 Bearing. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Example 1:

[0025] Based on existing technology, traditional clamping methods often involve designing specialized fixtures for guide vane bodies of specific sizes and thicknesses. When grinding guide vane bodies of different specifications, frequent fixture changes are necessary. This not only increases production costs—as customizing and replacing fixtures requires significant investment—but also involves complex operations that demand high levels of skill from workers, leading to operational difficulties. Furthermore, the clamping effect of these fixtures is not ideal; during grinding, the guide vane body is prone to displacement and wobbling, making it difficult to guarantee grinding accuracy and resulting in inconsistent product quality, severely impacting the performance and lifespan of the guide vane body. Therefore, this device features a more versatile clamping mechanism. Please refer to [link / reference]. Figures 1-6This utility model provides a technical solution: a grinding equipment for guide vane production, including a worktable 1, a support leg 2 fixedly installed at the bottom of the worktable 1, a protective cover 3 fixedly installed above the worktable 1, a protective door 5 movably installed on the front of the protective cover 3 via a hinge 4, an observation window 6 provided on the protective door 5, a support frame 7 and a grinding component 8 provided inside the protective cover 3, and a clamping component 9 provided on the worktable 1; the grinding equipment for guide vane production includes a clamping mechanism, a grinding mechanism and a rotating mechanism, the clamping mechanism includes a worktable 1, a mounting frame 301 fixedly installed on the worktable 1, a rotating shaft 302 movably installed in the mounting frame 301, a clamping body 303 movably installed inside the mounting frame 301, and the rotating shaft 302 passing through the mounting frame 301 and fixedly installed on the side of the clamping body 303.

[0026] A motor 304 is fixedly installed at the bottom center of the fixture body 303. The output shaft of the motor 304 is fixedly installed on the drive shaft 305. A transmission groove is provided inside the fixture body 303. A drive wheel 306 is fixedly installed on the drive shaft 305. A transmission shaft 308 is movably installed inside the fixture body 303. A bevel gear 307 and a bevel gear 309 are fixedly installed at both ends of the transmission shaft 308, respectively. The bevel gear 307 meshes with the drive wheel 306. A screw 311 is movably installed inside the fixture body 303. A bevel gear 310 is fixedly installed at the lower end of the screw 311. The bevel gear 309 meshes with the bevel gear 310.

[0027] The clamp body 303 has sliding grooves 312 on both sides, and a top pressure plate 313 is movably installed in the sliding grooves 312. The two ends of the top pressure plate 313 are movably installed on the screw rod 311 by threads. The threads of the two screw rods 311 on both sides inside the clamp body 303 are opposite.

[0028] The bottom of the top pressure plate 313 is provided with a limiting tooth 316. A limiting rod 318 is movably installed in the middle of the top pressure plate 313. A limiting plate 319 is fixedly installed on the top of the limiting rod 318. A limiting tooth 317 that meshes with the limiting tooth 316 is provided on the limiting rod 318. A top pressure plate 320 is provided below the limiting tooth 317. A top pressure head 321 is provided below the top pressure plate 320. A spring 322 is movably installed between the top pressure plate 320 and the top pressure plate 313.

[0029] The grinding mechanism includes a protective cover 3 and a support frame 7. A water tank 201 is fixedly installed on the top of the protective cover 3. A water pump 202 is located next to the water tank 201. The water tank 201 and the water pump 202 are fixedly connected by a connecting pipe 203. A water spray pipe 204 is fixedly installed at the outlet of the water pump 202. The water spray pipe 204 passes through the protective cover 3 and a nozzle 208 is fixedly installed at its end. A dust collection box 205 is located behind the water pump 202. An air pump and a dust collection device are installed inside the dust collection box 205. A dust collection hood 206 is located next to the dust collection box 205. The dust collection box 205 and the dust collection hood 206 are fixedly connected by a dust collection pipe 207. The dust collection hood 206 is fixedly installed on the top of the protective cover 3. A grinding component 8 is fixedly installed on the support frame 7.

[0030] Before starting the equipment, open the protective door 5 and place the guide vane body 315 to be ground on the turntable 314, aligning the center pressure hole 323 of the guide vane body 315 with the pressure head 321. Close the protective door 5 and prepare to start the grinding work. Start the motor 304. The output shaft of the motor 304 drives the drive shaft 305 to rotate, and the drive wheel 306 on the drive shaft 305 rotates accordingly. The drive wheel 306 meshes with the bevel gear 307 at one end of the transmission shaft 308, driving the transmission shaft 308 to rotate. The bevel gear 309 at the other end of the transmission shaft 308 rotates and meshes with the bevel gear 310, thereby causing the screw 311 to rotate. Due to the clamping body 303 The screws 311 on both sides have opposite thread directions, and the top pressure plate 313 is threaded onto the screws 311 at both ends. When the screws 311 rotate, the top pressure plates 313 on both sides move up and down in the slide groove 312. When the top pressure plate 313 moves downward, the top pressure head 321 gradually approaches and inserts into the top pressure hole 323 of the guide vane body 315. The top pressure plate 320 fits tightly against the guide vane body 315 under the action of the spring 322 until the first limiting tooth 316 meshes with the second limiting tooth 317, which plays a locking role. By controlling the speed and direction of rotation of the motor 304, the clamping force of the top pressure plate 313 can be adjusted to ensure that the guide vane body 315 is stable and does not shift during the grinding process.

[0031] When the water pump 202 is started, the water in the water tank 201 is pumped to the spray pipe 204 through the connecting pipe 203 and sprayed out through the nozzle 208 to cool and reduce dust in the grinding area. At the same time, the air pump in the dust collection box 205 is started, and the dust collection hood 206 collects the dust generated during grinding. The dust is then sucked into the dust collection device in the dust collection box 205 through the dust collection pipe 207 to keep the working environment clean. The grinding component 8 on the support frame 7 starts to work under the power drive to grind the guide vane body 315.

[0032] Example 2:

[0033] Based on Example 1, most existing grinding equipment can only achieve unidirectional rotation of the guide vane body, or lacks rotation functionality altogether. Unidirectional rotation prevents the grinding components from evenly applying force to the guide vane surface, easily leading to over- or under-grinding in certain areas. This results in inconsistent surface roughness, affecting the product's appearance and hydrodynamic performance. The lack of rotation functionality means frequent manual adjustments to the guide vane's position when grinding different sides, increasing labor intensity and introducing significant human error, further reducing grinding efficiency and quality. This makes it difficult to meet the demands of large-scale, high-precision production. Therefore, this device features a special rotation mechanism. Please refer to [link / reference]. Figures 3-7 This utility model provides a technical solution: a grinding device for producing guide vane bodies, the rotating mechanism including a clamping body 303, a worktable 1, and a rotating shaft 302, a turntable 314 is movably installed in the middle position of the clamping body 303, the bottom of the turntable 314 is fixedly connected to the top of the drive shaft 305, a guide vane body 315 is placed on the turntable 314, and the center of the guide vane body 315 has a top pressure hole 323 that cooperates with the top pressure head 321.

[0034] A second motor 401 is fixedly installed on the workbench 1. The output shaft of the second motor 401 is fixedly installed on the second drive shaft 402. A drive gear 403 is fixedly installed on the second drive shaft 402. A driven gear 405 is fixedly installed on the rotating shaft 302. The drive gear 403 meshes with the driven gear 405. The rotating shaft 302 passes through the bearing 406 and is fixedly installed on the side of the fixture 303.

[0035] When motor 2 401 is started, the output shaft of motor 2 401 drives drive shaft 2 402 to rotate. Drive gear 403 on drive shaft 2 402 rotates accordingly. Drive gear 403 meshes with driven gear 405 on rotating shaft 302, causing rotating shaft 302 to rotate. This, in turn, drives clamp body 303 to rotate vertically around rotating shaft 302, realizing vertical rotation of guide vane body 315. This ensures that grinding assembly 8 can evenly act on the surface of guide vane body 315. At the same time, since the bottom of turntable 314 is fixedly connected to the top of drive shaft 1 305, when motor 1 304 drives drive shaft 1 305 to rotate, turntable 314 will also rotate accordingly, realizing horizontal rotation of guide vane body 315. This facilitates all-round grinding of different sides of guide vane body 315.

[0036] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

Claims

1. A grinding device for producing guide vane bodies, comprising a worktable (1), characterized in that: The bottom of the workbench (1) is fixedly equipped with a support leg (2), and the top of the workbench (1) is fixedly equipped with a protective cover (3). The front of the protective cover (3) is movably equipped with a protective door (5) through a hinge (4). The protective door (5) is provided with an observation window (6). The protective cover (3) is provided with a support frame (7) and a grinding assembly (8). The workbench (1) is provided with a clamping assembly (9). The grinding equipment for producing guide vanes includes a clamping mechanism, a grinding mechanism, and a rotating mechanism. The clamping mechanism includes a worktable (1), on which a mounting frame (301) is fixedly installed. A rotating shaft (302) is movably installed in the mounting frame (301), and a clamping body (303) is movably installed inside the mounting frame (301). The rotating shaft (302) passes through the mounting frame (301) and is fixedly installed on the side of the clamping body (303).

2. The grinding equipment for guide vane body production according to claim 1, characterized in that: A motor (304) is fixedly installed at the bottom center of the clamping body (303). The output shaft of the motor (304) is fixedly installed on the drive shaft (305). A transmission groove is provided inside the clamping body (303). A drive wheel (306) is fixedly installed on the drive shaft (305). A transmission shaft (308) is movably installed inside the clamping body (303). A bevel gear (307) and a bevel gear (309) are fixedly installed at both ends of the transmission shaft (308). The bevel gear (307) meshes with the drive wheel (306). A screw (311) is movably installed inside the clamping body (303). A bevel gear (310) is fixedly installed at the lower end of the screw (311). The bevel gear (309) meshes with the bevel gear (310).

3. The grinding equipment for guide vane body production according to claim 2, characterized in that: The clamping body (303) has sliding grooves (312) on both sides, and a top pressure plate (313) is movably installed in the sliding groove (312). The two ends of the top pressure plate (313) are movably installed on the screw (311) by threads. The threads of the two screws (311) in the clamping body (303) are opposite.

4. The grinding equipment for producing guide vane bodies according to claim 3, characterized in that: The bottom of the top pressure plate (313) is provided with a limiting tooth one (316), the middle of the top pressure plate (313) is movably installed with a limiting rod (318), the top of the limiting rod (318) is fixedly installed with a limiting plate (319), the limiting rod (318) is provided with a limiting tooth two (317) that meshes with the limiting tooth one (316), the bottom of the limiting tooth two (317) is provided with a top pressure plate (320), the bottom of the top pressure plate (320) is provided with a top pressure head (321), and a spring (322) is movably installed between the top pressure plate (320) and the top pressure plate (313).

5. The grinding equipment for guide vane body production according to claim 4, characterized in that: The polishing mechanism includes a protective cover (3) and a support frame (7). A water tank (201) is fixedly installed on the top of the protective cover (3). A water pump (202) is provided next to the water tank (201). The water tank (201) and the water pump (202) are fixedly connected by a connecting pipe (203). A water spray pipe (204) is fixedly installed at the outlet of the water pump (202). The water spray pipe (204) passes through the protective cover (3) and a nozzle is fixedly installed at its end. (208) A dust collection box (205) is provided behind the water pump (202). The dust collection box (205) is equipped with an air pump and a dust collection device. A dust collection hood (206) is provided next to the dust collection box (205). The dust collection box (205) and the dust collection hood (206) are fixedly connected by a dust collection pipe (207). The dust collection hood (206) is fixedly installed on the top of the protective cover (3). A grinding component (8) is fixedly installed on the support frame (7).

6. The grinding equipment for guide vane body production according to claim 5, characterized in that: The rotating mechanism includes a clamping body (303), a worktable (1), and a rotating shaft (302). A turntable (314) is movably mounted in the middle of the clamping body (303). The bottom of the turntable (314) is fixedly connected to the top of the drive shaft (305). A guide vane (315) is placed on the turntable (314). The center of the guide vane (315) has a top pressure hole (323) that cooperates with the top pressure head (321).

7. The grinding equipment for guide vane body production according to claim 6, characterized in that: A second motor (401) is fixedly installed on the workbench (1). The output shaft of the second motor (401) is fixedly installed on the second drive shaft (402). A drive gear (403) is fixedly installed on the second drive shaft (402). A driven gear (405) is fixedly installed on the rotating shaft (302). The drive gear (403) meshes with the driven gear (405). The rotating shaft (302) passes through the bearing (406) and is fixedly installed on the side of the fixture (303).

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