A full thread stud heat treatment uniform tempering device

Abstract

The utility model discloses a full thread stud heat treatment even tempering device, including frame and install on the tempering furnace body of frame, be equipped with the distributing mechanism on the frame, and the distributing mechanism includes drive motor, a group of drive shaft, two groups of transmission chain teeth, a group of transmission chain, a plurality of conveying rollers, distributing hopper and distributing roller. The utility model has the beneficial effects that, through being equipped with the distributing mechanism on the frame, the full thread stud that needs to be tempered is placed in the distributing hopper, and the distributing roller can place the full thread stud in a plurality of conveying rollers in turn, and the full thread stud can be evenly tempered with the cooperation of the tempering furnace body, the hardness and wear resistance of the full thread stud after tempering are improved, and the swing plate at the bottom of the distributing hopper reciprocating swing, which can prevent the blockage.

Description

Technical Field

[0001] This utility model relates to the field of heat treatment technology, specifically to a uniform tempering device for heat treatment of fully threaded studs. Background Technology

[0002] Tempering is a metal heat treatment process that involves reheating a quenched metal workpiece to a certain temperature, holding it at that temperature for a period of time, and then cooling it. The purpose of tempering is to reduce or eliminate internal stress in the quenched workpiece, lower its hardness and strength, and improve its ductility or toughness. Through tempering, the performance of metal workpieces can be optimized to meet different application requirements.

[0003] Fully threaded studs require tempering during heat treatment. This involves reheating the quenched workpiece to a specific temperature and holding it there to maintain its high hardness and wear resistance, while reducing residual stress and brittleness. Currently, a mesh belt tempering furnace is commonly used for tempering fully threaded studs. Stacking the studs on a conveyor belt can easily lead to uneven heating, affecting the tempering effect. Utility Model Content

[0004] To address the above deficiencies, this utility model provides a uniform tempering device for heat treatment of fully threaded studs, thereby solving the tempering problem of fully threaded studs.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: A uniform tempering device for heat treatment of fully threaded studs includes a frame and a tempering furnace body mounted on the frame, wherein a material distribution mechanism is provided on the frame. The material distribution mechanism includes a drive motor, a set of drive shafts, two sets of transmission chain teeth, a set of transmission chains, several conveying rollers, a distribution hopper, and a distribution roller. The drive motor is horizontally mounted on the left side of the front end of the frame. A set of drive shafts is movably mounted at both ends inside the frame, with the front end of one drive shaft on the left side connected to the rotating end of the drive motor. Two sets of transmission chain teeth are mounted on both sides of a set of drive shafts. A set of transmission chains is respectively fitted onto the opposite set of transmission chain teeth. Several conveying rollers are evenly mounted between a set of transmission chains. The distribution hopper is mounted on the left side of the upper end of the frame, and the distribution roller is movably mounted at the bottom of the distribution hopper.

[0006] Furthermore, an inclined baffle plate is installed on the right side wall of the hopper.

[0007] Furthermore, an installation shell is installed on the right side of the distribution hopper, a small motor is installed inside the installation shell, an incomplete gear is installed on the rotating end of the small motor, a fixed slide rail is installed at the top of the installation shell, a sliding frame is slidably installed at the bottom of the fixed slide rail, a set of racks is installed at both ends of the sliding frame and meshes with the incomplete gear, a rack is installed at the bottom of the sliding frame, and a swing shaft is movably inserted at the front end of the installation shell.

[0008] Furthermore, a swing plate is installed at the front end of the swing shaft, and an incomplete gear two that meshes with the rack two is installed at the rear end.

[0009] Furthermore, an arc-shaped guide plate corresponding to the distributing roller is installed on the left side of the bottom of the distributing hopper.

[0010] Furthermore, the rear end of the left drive shaft is connected to the rear end of the distribution roller via a set of transmission gears.

[0011] Furthermore, the distributing roller has several arc-shaped bearing grooves evenly distributed on it.

[0012] Furthermore, the tempering furnace body is provided with a heating zone, a heat preservation zone, and a cooling zone in sequence along its length to the right.

[0013] This utility model provides a uniform tempering device for heat treatment of fully threaded studs, which has the following beneficial effects: by setting a material distribution mechanism on the frame, the fully threaded studs that need to be tempered are placed in the material distribution hopper. The material distribution roller can place the fully threaded studs sequentially between several conveying rollers. In conjunction with the tempering furnace body, the fully threaded studs can be tempered uniformly, improving the hardness and wear resistance of the fully threaded studs after tempering. The swing plate at the bottom of the material distribution hopper swings back and forth, which can prevent material blockage. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of a uniform tempering device for heat treatment of fully threaded studs according to the present invention.

[0015] Figure 2 This is a top view of the frame described in this utility model.

[0016] Figure 3 This is a cross-sectional view of the material distribution hopper described in this utility model.

[0017] Figure 4 This is a schematic diagram of the material distribution roller described in this utility model.

[0018] Figure 5 This is an enlarged cross-sectional view of the mounting shell described in this utility model.

[0019] In the diagram: 1. Frame; 2. Tempering furnace body; 3. Drive motor; 4. Drive shaft; 5. Transmission chain teeth; 6. Transmission chain; 7. Conveying roller; 8. Distributing hopper; 9. Distributing roller; 10. Baffle plate; 11. Mounting shell; 12. Small motor; 13. Incomplete gear one; 14. Fixed slide rail; 15. Sliding frame; 16. Rack one; 17. Rack two; 18. Swing shaft; 19. Swing plate; 20. Incomplete gear two; 21. Arc-shaped guide plate; 22. Transmission gear; 23. Arc-shaped bearing groove. Detailed Implementation

[0020] To make the above-mentioned objects, features, and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings. Many specific details are set forth in the following description to provide a full understanding of this utility model. However, this utility model can be implemented in many other ways different from those described herein, and those skilled in the art can make similar modifications without departing from the spirit of this utility model. Therefore, this utility model is not limited to the specific embodiments disclosed below.

[0021] Please see Figures 1 to 5 As shown, this application embodiment provides a uniform tempering device for heat treatment of fully threaded studs, including a frame 1 and a tempering furnace body 2 mounted on the frame 1. The frame 1 is provided with a material distribution mechanism; the material distribution mechanism includes a drive motor 3, a set of drive shafts 4, two sets of transmission chain teeth 5, a set of transmission chains 6, several conveying rollers 7, a material distribution hopper 8, and a material distribution roller 9. The drive motor 3 is horizontally mounted on the left side of the front end of the frame 1. The set of drive shafts 4 is movably mounted on both ends of the frame 1 through fastening bearings, and the front end of one drive shaft 4 on the left side is connected to the rotating end of the drive motor 3. The two sets of transmission chain teeth 5 are mounted on both sides of the set of drive shafts 4. The set of transmission chains 6 are respectively fitted on the opposite set of transmission chain teeth 5. Several conveying rollers 7 are evenly mounted between the set of transmission chains 6. The material distribution hopper 8 is mounted on the left side of the upper end of the frame 1, and the material distribution roller 9 is movably mounted on the bottom of the material distribution hopper 8 through fastening bearings.

[0022] In this embodiment, the user first places the fully threaded studs requiring tempering in the distribution hopper 8. The drive motor 3 drives a set of drive shafts 4 and two sets of transmission chain teeth 5 to rotate a set of transmission chains 6. The transmission chains 6 drive several conveying rollers 7 to rotate, conveying the fully threaded studs to the right. At the same time, a drive shaft 4 on the left drives the distribution roller 9 to rotate counterclockwise. The rotation speed of the distribution roller 9 matches the movement speed of the several conveying rollers 7, so that the distribution roller 9 can place the fully threaded studs sequentially between the several conveying rollers 7. The fully threaded studs are placed and conveyed in a distribution manner. Combined with the tempering furnace body 2, the fully threaded studs can be tempered evenly, thereby improving the hardness and wear resistance of the fully threaded studs after tempering.

[0023] In some embodiments, an inclined baffle plate 10 is installed on the right side wall of the hopper 8, which can separate the fully threaded studs in the hopper 8.

[0024] In some embodiments, a mounting shell 11 is installed on the right side of the distributing hopper 8. A small motor 12 is installed inside the mounting shell 11. An incomplete gear 13 is installed on the rotating end of the small motor 12. A fixed slide rail 14 is installed at the top inside the mounting shell 11. A sliding frame 15 is slidably installed at the bottom of the fixed slide rail 14. A set of racks 16 that mesh with the incomplete gear 13 are installed at both ends inside the sliding frame 15. A rack 17 is installed at the bottom of the sliding frame 15. A swing shaft 18 is movably inserted at the front end of the mounting shell 11. A swing plate 19 is installed at the front end of the swing shaft 18, and an incomplete gear 20 that meshes with the rack 17 is installed at the rear end. Figure 5 As shown, the small motor 12 can drive the sliding frame 15 to slide back and forth through the incomplete gear 13, and through the incomplete gear 20, drive the swing shaft 18 to swing back and forth. The swing shaft 18 drives the swing plate 19 at the bottom of the distribution hopper 8 to swing clockwise back and forth, pushing the fully threaded stud on the swing plate 19 to prevent material blockage. The swing angle of the swing plate 19 is 0-10°.

[0025] In some embodiments, an arc-shaped guide plate 21 corresponding to the distributing roller 9 is installed on the left side of the bottom of the distributing hopper 8. The arc-shaped guide plate 21 can play a guiding role.

[0026] In some embodiments, the rear end of the left drive shaft 4 and the rear end of the distribution roller 9 are connected by a set of transmission gears 22 to realize the transmission between the left drive shaft 4 and the distribution roller 9.

[0027] In some embodiments, the feed roller 9 has a plurality of arc-shaped bearing grooves 23 evenly distributed on it to facilitate the feeding of fully threaded studs.

[0028] In some embodiments, the tempering furnace body 2 is provided with a heating zone, a heat preservation zone and a cooling zone in sequence along its length direction to the right, so that the fully threaded stud reaches the tempering temperature and is held for a certain period of time before being cooled to complete the entire tempering heat treatment process.

[0029] The above technical solution only embodies the preferred technical solution of this utility model. Any changes that may be made by those skilled in the art to certain parts of it embody the principle of this utility model and fall within the protection scope of this utility model.

Claims

1. A uniform tempering device for heat treatment of fully threaded studs, comprising a frame (1) and a tempering furnace body (2) mounted on the frame (1), characterized in that, The frame (1) is equipped with a material distribution mechanism; The material distribution mechanism includes a drive motor (3), a set of drive shafts (4), two sets of transmission chain teeth (5), a set of transmission chains (6), several conveying rollers (7), a material distribution hopper (8), and a material distribution roller (9). The drive motor (3) is horizontally installed on the left side of the front end of the frame (1). A set of drive shafts (4) is movably installed at both ends inside the frame (1), and the front end of one drive shaft (4) on the left side is connected to the rotating end of the drive motor (3). Two sets of transmission chain teeth (5) are installed on both sides of a set of drive shafts (4). A set of transmission chains (6) is respectively fitted on a set of opposite transmission chain teeth (5). Several conveying rollers (7) are evenly installed between a set of transmission chains (6). The material distribution hopper (8) is installed on the left side of the upper end of the frame (1), and the material distribution roller (9) is movably installed at the bottom of the material distribution hopper (8).

2. The uniform tempering device for heat treatment of fully threaded studs according to claim 1, characterized in that, An inclined baffle plate (10) is installed on the right side wall of the hopper (8).

3. The uniform tempering device for heat treatment of fully threaded studs according to claim 1, characterized in that, The material hopper (8) is equipped with a mounting shell (11) on the right side. A small motor (12) is installed inside the mounting shell (11). An incomplete gear (13) is installed on the rotating end of the small motor (12). A fixed slide rail (14) is installed at the top inside the mounting shell (11). A sliding frame (15) is slidably installed at the bottom of the fixed slide rail (14). A set of racks (16) that mesh with the incomplete gear (13) are installed at both ends inside the sliding frame (15). A rack (17) is installed at the bottom of the sliding frame (15). A swing shaft (18) is movably inserted at the front end of the mounting shell (11).

4. The uniform tempering device for heat treatment of fully threaded studs according to claim 3, characterized in that, The swing shaft (18) has a swing plate (19) installed at the front end and an incomplete gear (20) that meshes with the rack (17) installed at the rear end.

5. The uniform tempering device for heat treatment of fully threaded studs according to claim 1, characterized in that, The bottom left side of the distribution hopper (8) is equipped with an arc-shaped guide plate (21) corresponding to the distribution roller (9).

6. The uniform tempering device for heat treatment of fully threaded studs according to claim 1, characterized in that, The rear end of the left drive shaft (4) is connected to the rear end of the distribution roller (9) through a set of transmission gears (22).

7. The uniform tempering device for heat treatment of fully threaded studs according to claim 1, characterized in that, The material distribution roller (9) has several arc-shaped bearing grooves (23) evenly distributed on it.

8. The uniform tempering device for heat treatment of fully threaded studs according to claim 1, characterized in that, The tempering furnace body (2) is provided with a heating zone, a heat preservation zone and a cooling zone in sequence along its length to the right.

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