A filling powder leakage recovery device of a capsule filling machine

Abstract

The utility model relates to capsule filling machine technical field discloses a kind of filling powder leakage recovery devices of capsule filling machine, including workbench, the top of the workbench is fixedly connected with protective shell, the outside of the workbench is provided with powder filling mechanism, the outside of the workbench is provided with pharmaceutical mechanism, the powder filling mechanism includes driver, the top of the driver is fixedly connected at the top of the workbench, the outside of the driver is fixedly connected with connecting piece, the top of the connecting piece is fixedly connected with top cover, the top of the top cover is fixedly connected with powder feeding assembly, the bottom of the driver is fixedly connected with operating motor. In the utility model, operating motor drives outer ring movement and further drives filling component to work, rotating motor drives scraper to rotate, to realize the sealing protection to powder filling mechanism, utilize medicine disc and scraper to make filling medicine powder uniform, reduce the effect that device leads to medicine powder contact outside world and produce more powder leakage in external filling.

Description

Technical Field

[0001] This utility model relates to the field of capsule filling machine technology, and in particular to a filling powder leakage recovery device for capsule filling machines. Background Technology

[0002] Capsule filling machines are devices used to fill drug powders or granules into empty capsules. They are widely used in the pharmaceutical industry. With the continuous development of the pharmaceutical industry, the requirements for the quality, efficiency and environmental protection of drug production are increasing. In the capsule filling process, powder leakage not only affects product quality and production efficiency, but also relates to the company's production costs and environmental protection.

[0003] A typical capsule filling machine consists of a control device, a filling device, and a supply device. The control device precisely regulates the operation of each component according to a preset program to ensure the orderliness and stability of the filling process and achieve control over the entire filling process. The filling device fills the capsule shell with medicine through a conveying pipe and a scraper, and the supply device is responsible for orderly conveying the empty capsules to the filling station.

[0004] In existing technologies, some devices cannot guarantee that the powder is evenly filled into each capsule, resulting in large differences in the powder content inside the capsules, which cannot meet the strict quality standards of pharmaceutical production. Furthermore, the device will produce a lot of powder leakage during filling. The leakage of a large amount of powder not only wastes raw materials and increases production costs, but also pollutes the production environment. Cleaning up the leakage powder also consumes a lot of manpower and resources. Therefore, a filling leakage powder recovery device for capsule filling machines is proposed to solve the above problems. Utility Model Content

[0005] To overcome the above shortcomings, this utility model provides a filling powder leakage recovery device for a capsule filling machine, which aims to improve the problems in the prior art where the filling device of some devices is completely exposed to the outside, and the filling powder is filled through a conveying pipe, resulting in the filling powder coming into contact with the outside environment, uneven filling, and a lot of powder leakage.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A powder leakage recovery device for a capsule filling machine includes a workbench, a protective shell fixedly connected to the top of the workbench, a powder filling mechanism and a pharmaceutical preparation mechanism disposed outside the workbench, the powder filling mechanism including a driver, the top of the driver fixedly connected to the top of the workbench, a connector fixedly connected to the outside of the driver, a top cover fixedly connected to the top of the connector, a powder feeding assembly fixedly connected to the top of the top cover, an operating motor fixedly connected to the bottom of the driver, an outer ring fixedly connected to the top output end of the operating motor, a pharmaceutical preparation assembly rotatably connected inside the outer ring, a rotating motor fixedly connected to the top of the outer ring, a scraper fixedly connected to the outside of the rotating motor, a recovery tank fixedly connected inside the workbench, a dust removal screen fixedly connected inside the recovery tank, and a vacuum cleaner fixedly connected to the outside of the recovery tank.

[0008] As a further description of the above technical solution:

[0009] The pharmaceutical manufacturing unit includes a main control unit, which is externally and fixedly connected to the top center of the workbench. A connecting plate is fixedly connected to the output end of the main control unit, and multiple fixing components are fixedly connected to the top outer side of the connecting plate. A dispensing plate is fixedly connected to the more distant side of each of the multiple fixing components.

[0010] As a further description of the above technical solution:

[0011] A medicine dispenser is fixedly connected to the top of the workbench, a medicine dispensing tube is fixedly connected to the bottom of the medicine dispenser, a storage box is fixedly connected to the bottom of the medicine dispensing tube, and a pull-out opening is slidably connected inside the storage box.

[0012] As a further description of the above technical solution:

[0013] A main control console is fixedly connected to the top left side of the workbench, a placer is fixedly connected to the top front side of the workbench, and a clamping device is fixedly connected to the top rear side of the workbench.

[0014] As a further description of the above technical solution:

[0015] The powder feeding assembly includes a powder feeding tube, the bottom of which is fixedly connected to the top of the top cover, and the other end of which is fixedly connected to a powder inlet.

[0016] As a further description of the above technical solution:

[0017] The drug filling assembly includes a drug tray, the outside of which is rotatably connected to the inside of the outer ring, the inside of which is fixedly connected to the output end of the rotating motor, and a plurality of injection needles are fixedly connected to the bottom of the drug tray.

[0018] As a further description of the above technical solution:

[0019] The output end of the clamp is connected to the outside of the pharmaceutical manufacturing unit, the output end of the dispensing device is connected to the outside of the pharmaceutical manufacturing unit, and the output end of the placement device is connected to the outside of the pharmaceutical manufacturing unit.

[0020] As a further description of the above technical solution:

[0021] The other end of the vacuum cleaner is fixedly connected to the inside of the top cover, and the outside of the outer ring is slidably connected to the top of the drive.

[0022] This utility model has the following beneficial effects:

[0023] 1. In this utility model, a driver is used to fix the top cover through a connector. The operating motor drives the outer ring to move, thereby driving the filling component to work. The rotating motor drives the scraper to rotate, achieving the effect of scraping the excess powder on the medicine tray. The vacuum cleaner generates suction, driving the floating powder in the device into the recovery tank. The recovery tank also receives nutrients that leak out during filling. The dust filter in the recovery tank achieves the effect of filtering dust and impurities, thereby achieving the effect of sealing and protecting the filling mechanism. The medicine tray and scraper make the filling of powder uniform, reducing the effect of external filling of the device causing powder to come into contact with the outside and producing more powder leakage.

[0024] 2. In this utility model, the coordinated structure of the main control unit, connecting plate, fixing parts, and dispensing plate enables the orderly and precise placement and sorting of capsules. The coordinated structure of the dispensing device, dispensing tube, and storage box enables the finished capsules to be smoothly removed from the dispensing plate and transported to the storage box for storage, preparing for subsequent sorting. This solves the problems of spillage and loss that easily occur during the transportation and storage of capsules from the dispensing plate to the storage stage, improving work efficiency and the quality of capsule sorting. Attached Figure Description

[0025] Figure 1 This is a three-dimensional schematic diagram of a powder recovery device for a capsule filling machine according to the present invention;

[0026] Figure 2 This is a schematic diagram of the top cover of a filling powder leakage recovery device for a capsule filling machine proposed in this utility model;

[0027] Figure 3 for Figure 2 Enlarged view of point A in the middle;

[0028] Figure 4 This is a schematic diagram of the outer ring structure of a filling powder leakage recovery device for a capsule filling machine proposed in this utility model;

[0029] Figure 5 This is a schematic diagram of the recovery tank of a capsule filling machine powder leakage recovery device proposed in this utility model.

[0030] Legend:

[0031] 1. Workbench; 2. Protective shell; 3. Powder filling mechanism; 31. Driver; 32. Connector; 33. Top cover; 34. Powder feeding assembly; 341. Powder feeding pipe; 342. Powder inlet; 35. Operating motor; 36. Outer ring; 37. Drug filling assembly; 371. Drug tray; 372. Injection needle; 38. Rotary motor; 39. Scraper; 310. Recovery tank; 311. Dust removal screen; 312. Vacuum cleaner; 4. Pharmaceutical preparation mechanism; 41. Main control unit; 42. Connecting plate; 43. Fixing component; 44. Drug dispensing plate; 45. Drug outlet pipe; 46. Storage box; 47. Pull-out port; 5. Main control console; 6. Drug dispenser; 7. Placer; 8. Compactor. Detailed Implementation

[0032] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0033] Reference Figure 1 The present invention provides an embodiment of a capsule filling machine powder leakage recovery device, including a workbench 1. The workbench 1 serves as the basic support structure for the entire capsule filling machine powder leakage recovery device. A protective shell 2 is fixedly connected to the top of the workbench 1. The protective shell 2 is installed on the top of the workbench 1 to protect the internal components and prevent dust, debris, etc. from entering the equipment and affecting the normal operation of the equipment. It also plays a certain safety protection role to prevent operators from accidentally touching the internal moving parts during equipment operation and causing danger. A powder filling mechanism 3 and a pharmaceutical mechanism 4 are provided on the outside of the workbench 1.

[0034] Reference Figures 3 to 5The powder filling mechanism 3 includes a driver 31, which provides power to the powder filling mechanism 3. The top of the driver 31 is fixedly connected to the top of the workbench 1. A connector 32 is fixedly connected to the outside of the driver 31. The connector 32 is used to connect the driver 31 and the top cover 33. The top of the connector 32 is fixedly connected to the top of the top cover 33. The top cover 33 serves as the top covering component of the powder filling mechanism 3, providing sealing and protection. A powder feeding assembly 34 is fixedly connected to the top of the top cover 33. The powder feeding assembly 34 includes a powder feeding pipe 341, which serves as a channel for conveying the powder, transporting the powder from the powder inlet 342 to the powder filling assembly 37. The bottom of the powder feeding pipe 341 is fixed. The powder feeding tube 341 is fixedly connected to the top of the top cover 33. The other end of the powder feeding tube 341 is fixedly connected to the powder inlet 342. The powder inlet 342 serves as the entrance for the powder, making it convenient to add the powder to the powder feeding assembly 34. The bottom of the driver 31 is fixedly connected to the operating motor 35. The operating motor 35 provides power for the movement of the outer ring 36, so that the injection needle 372 at the bottom of the medicine tray 371 can be aligned with the pharmaceutical mechanism 4 as required to achieve the filling of the powder. The top output end of the operating motor 35 is fixedly connected to the outer ring 36. The outer ring 36 provides rotational support and guidance for the medicine tray 371, and also plays the role of controlling the operation of the filling assembly 37. The filling assembly 37 is rotatably connected inside the outer ring 36.

[0035] The filling assembly 37 includes a medicine tray 371, which is used to hold and distribute medicine powder. During rotation, the medicine powder is transported to the injection needles 372. The outside of the medicine tray 371 is rotatably connected to the inside of an outer ring 36, and the inside of the medicine tray 371 is fixedly connected to the output end of a rotating motor 38. Multiple injection needles 372 are fixedly connected to the bottom of the medicine tray 371. The injection needles 372 inject the internal medicine powder into the capsules to achieve capsule filling. The top of the outer ring 36 is fixedly connected to the rotating motor 38, which drives a scraper 39 to rotate and scrape off excess medicine powder on the medicine tray 371 to ensure uniform distribution of medicine powder on the medicine tray 371. The outside of the rotating motor 38 is fixedly connected to the scraper 39, which, driven by the rotating motor 38, scrapes off excess medicine powder on the medicine tray 371 to make the medicine tray 371... The uniform thickness of the powder improves the accuracy of capsule filling. A recycling tank 310 is fixedly connected inside the workbench 1. The recycling tank 310 is used to collect and store powder leaked from the equipment to prevent powder from leaking into the environment. It also facilitates the processing and reuse of the recycled powder. A dust filter 311 is fixedly connected inside the recycling tank 310. The dust filter 311 is installed inside the recycling tank 310 to filter dust and impurities in the recycled powder to ensure the quality of the recycled powder. A vacuum cleaner 312 is fixedly connected to the outside of the recycling tank 310. The vacuum cleaner 312 generates suction to suck the powder floating in the air in the equipment into the recycling tank 310 to realize the recovery of leaked powder. The other end of the vacuum cleaner 312 is fixedly connected to the inside of the top cover 33, and the outer ring 36 is slidably connected to the top of the driver 31.

[0036] Reference Figures 2 to 4 The pharmaceutical assembly 4 includes a main control unit 41, which serves as the control core of the assembly 4 and is responsible for controlling the movement of the connecting plate 42 and the operation of the dispensing plate 44. The main control unit 41 is externally fixedly connected to the top center of the workbench 1. The output end of the main control unit 41 is fixedly connected to the connecting plate 42, which serves as the connecting component between the main control unit 41 and the dispensing plate 44. Multiple fasteners 43 are fixedly connected to the top outer side of the connecting plate 42 to secure the dispensing plate 44 and ensure a firm connection between the dispensing plate 44 and the connecting plate 42. Therefore, a drug-dispensing plate 44 is fixedly connected to the far side of each of the multiple fixing parts 43. The drug-dispensing plate 44 is used to place and arrange the capsules, arranging them according to certain rules to facilitate subsequent drug retrieval and filling operations. A drug-retrieving device 6 is fixedly connected to the top of the workbench 1. The drug-retrieving device 6 takes the finished capsules from the drug-dispensing plate 44 and conveys them into the drug-dispensing tube 45. The drug-dispensing tube 45 is fixedly connected to the bottom of the drug-retrieving device 6. The drug-dispensing tube 45 serves as the conveying channel for the capsules from the drug-retrieving device 6 to the storage box 46. The storage box 46 is fixedly connected to the bottom of the drug-dispensing tube 45. Storage box 46 is used to store capsules conveyed from the dispensing pipe 45, preparing them for subsequent capsule sorting. A pull-out port 47 is slidably connected inside the storage box 46, allowing operators to remove capsules from the storage box 46. A main control console 5 is fixedly connected to the top left side of the workbench 1. The main control console 5 serves as the central control center for the entire capsule filling machine's powder leakage recovery device. Operators can set and adjust the equipment's operating parameters, such as filling speed and filling volume, through the main control console 5, and can also monitor the equipment's operating status. In this configuration, a placer 7 is fixedly connected to the front top of the workbench 1. The placer 7 is used to place capsules and arrange them in a certain order in a designated position to prepare for capsule filling. A clamping device 8 is fixedly connected to the rear top of the workbench 1. After the capsules are filled, the clamping device 8 clamps the capsules to ensure the sealing and stability of the capsules and prevent powder leakage. The output end of the clamping device 8 is connected to the outside of the pharmaceutical manufacturing unit 4. The output end of the dispensing device 6 is connected to the outside of the pharmaceutical manufacturing unit 4. The output end of the placer 7 is connected to the outside of the pharmaceutical manufacturing unit 4.

[0037] Working principle: The driver 31 is fixed on the top of the workbench 1 and is fixedly connected to the top cover 33 through the connector 32, so that the top cover 33 seals and protects the powder filling mechanism 3. One end of the powder feeding pipe 341 of the powder feeding assembly 34 is fixed to the top of the top cover 33, and the other end is connected to the powder inlet 342. The powder is added from the powder inlet 342 and transported to the filling assembly 37 through the powder feeding pipe 341. The operating motor 35 is fixed at the bottom of the driver 31, and its top output end is connected to the outer ring 36, providing power for the movement of the outer ring 36. The inner part of the outer ring 36 is rotatably connected to the filling assembly 37, and the outer part of the medicine tray 371 of the filling assembly 37 is rotatably connected to the outer ring 36. Inside the ring 36, and inside the medicine tray 371, the output end of the rotating motor 38 is fixed. During the rotation, the medicine tray 371 delivers the medicine powder to the injection needle 372. The rotating motor 38 is fixed to the top of the outer ring 36, and a scraper 39 is connected to its outside. The rotating motor 38 drives the scraper 39 to rotate, scraping the excess medicine powder on the medicine tray 371. The recovery tank 310 is fixed inside the workbench 1. The dust removal screen 311 inside the recovery tank 310 filters the dust and impurities in the recovered medicine powder. The vacuum cleaner 312 is fixed outside the recovery tank 310, and the other end is connected to the inside of the top cover 33, generating suction to suck the floating medicine powder in the equipment into the recovery tank 310.

[0038] The main control unit 41, as the control core of the pharmaceutical manufacturing unit 4, is fixed in the middle of the top of the workbench 1. It is responsible for controlling the movement of the connecting plate 42 and the operation of the dispensing plate 44. The output end of the main control unit 41 is connected to the connecting plate 42. Multiple fasteners 43 are fixed on the outer side of the top of the connecting plate 42. The fasteners 43 are used to fix the dispensing plate 44. The dispensing plate 44 is used to place and arrange capsules. The dispensing device 6 is fixed on the top of the workbench 1. It takes out the finished capsules from the dispensing plate 44 and transports the capsules to the storage box 46 through the dispensing pipe 45 at the bottom. The storage box 46 is used to store capsules and prepare for subsequent sorting. The pull-out opening 47 inside the storage box 46 makes it easy for operators to take out the capsules. The main control unit 5 sets and adjusts the equipment operating parameters and controls the placer 7 to place the capsules and arrange them in order to prepare for filling. After the powder filling mechanism 3 completes the powder filling, the presser 8 presses the capsules to ensure the capsules are sealed and stable and prevent the powder from leaking. The dispensing device 6, the placer 7 and the presser 8 work together to complete the capsule making, filling and processing.

[0039] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A filling powder leakage recovery device for a capsule filling machine, comprising a workbench (1), characterized in that: The top of the workbench (1) is fixedly connected to a protective shell (2), the outside of the workbench (1) is provided with a powder filling mechanism (3), and the outside of the workbench (1) is provided with a pharmaceutical manufacturing mechanism (4). The powder filling mechanism (3) includes a driver (31), the top of which is fixedly connected to the top of the workbench (1), a connector (32) is fixedly connected to the outside of the driver (31), a top cover (33) is fixedly connected to the top of the connector (32), a powder feeding assembly (34) is fixedly connected to the top of the top cover (33), an operating motor (35) is fixedly connected to the bottom of the driver (31), an outer ring (36) is fixedly connected to the top output end of the operating motor (35), a filling assembly (37) is rotatably connected inside the outer ring (36), a rotating motor (38) is fixedly connected to the top of the outer ring (36), a scraper (39) is fixedly connected to the outside of the rotating motor (38), a recycling tank (310) is fixedly connected inside the workbench (1), a dust removal net (311) is fixedly connected inside the recycling tank (310), and a vacuum cleaner (312) is fixedly connected to the outside of the recycling tank (310).

2. The filling powder leakage recovery device for a capsule filling machine according to claim 1, characterized in that: The pharmaceutical manufacturing unit (4) includes a main control unit (41), which is externally fixedly connected to the top center of the workbench (1). The output end of the main control unit (41) is fixedly connected to a connecting plate (42), and multiple fasteners (43) are fixedly connected to the outer top of the connecting plate (42). A dispensing plate (44) is fixedly connected to the far side of each of the multiple fasteners (43).

3. The filling powder leakage recovery device for a capsule filling machine according to claim 2, characterized in that: The top of the workbench (1) is fixedly connected to a medicine dispenser (6), the bottom of the medicine dispenser (6) is fixedly connected to a medicine outlet pipe (45), the bottom of the medicine outlet pipe (45) is fixedly connected to a storage box (46), and the inside of the storage box (46) is slidably connected to a pull-out port (47).

4. The filling powder leakage recovery device for a capsule filling machine according to claim 3, characterized in that: The main control unit (5) is fixedly connected to the top left side of the workbench (1), the placer (7) is fixedly connected to the top front side of the workbench (1), and the clamping device (8) is fixedly connected to the top rear side of the workbench (1).

5. A filling powder leakage recovery device for a capsule filling machine according to claim 1, characterized in that: The powder feeding assembly (34) includes a powder feeding tube (341), the bottom of which is fixedly connected to the top of the top cover (33), and the other end of which is fixedly connected to a powder inlet (342).

6. The filling powder leakage recovery device for a capsule filling machine according to claim 1, characterized in that: The drug filling assembly (37) includes a drug tray (371), the outside of which is rotatably connected to the inside of the outer ring (36), the inside of which is fixedly connected to the output end of the rotating motor (38), and a plurality of injection needles (372) are fixedly connected to the bottom of the drug tray (371).

7. A filling powder leakage recovery device for a capsule filling machine according to claim 4, characterized in that: The output end of the clamp (8) is connected to the outside of the pharmaceutical manufacturing unit (4), the output end of the dispensing device (6) is connected to the outside of the pharmaceutical manufacturing unit (4), and the output end of the placer (7) is connected to the outside of the pharmaceutical manufacturing unit (4).

8. A filling powder leakage recovery device for a capsule filling machine according to claim 1, characterized in that: The other end of the vacuum cleaner (312) is fixedly connected to the inside of the top cover (33), and the outside of the outer ring (36) is slidably connected to the top of the driver (31).

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