Electroslag ingot outer layer slag removing device

Abstract

A kind of electric slag ingot outer layer slag removing device, including bottom disc, the lower end of bottom disc is welded with multiple rectangular columns, the lower end of rectangular column is welded with bottom plate, electric slag ingot is placed on bottom disc coaxially, bottom disc is equipped with circular cover, circular cover is equipped with rotating mechanism, rotating mechanism is equipped with multiple scraping mechanism, bottom disc and rectangular column are the lower supporting components when electric slag ingot is fused cast, circular cover plays the role of protection when oxide skin is treated, to avoid the splashing of oxide skin scraped, and cause safety accident.Rotating mechanism can drive scraping mechanism to rotate, so that the oxide layer of electric slag ingot outer layer is scraped off automatically by scraping mechanism, and when scraping operation, select early electric slag ingot temperature higher to remove oxide layer quickly.

Description

Technical Field

[0001] This utility model relates to the field of electroslag ingot processing technology, and in particular to an electroslag ingot outer layer slag removal device. Background Technology

[0002] After electroslag ingots are melted and cast, an oxide layer forms on their outer surface. This oxide layer is brittle and has high hardness, and direct processing may result in a rough surface or cracks. Currently, the cleaning process uses a grinding machine lifted by a crane. This method is prone to accidents due to flying oxide layers during grinding. Furthermore, the electroslag ingot must be cooled to a certain temperature before grinding can begin. As the temperature decreases, the contact force between the oxide layer and the electroslag ingot increases, thus increasing the difficulty of grinding. Utility Model Content

[0003] This utility model provides a slag removal device for the outer layer of electroslag ingots, which solves the shortcomings of the prior art and addresses the problem of the difficulty in polishing the outer skin of the oxide layer of electroslag ingots, and has strong practicality.

[0004] In order to achieve the purpose of this utility model, the following technology is proposed to be adopted: An electroslag ingot outer layer slag removal device includes a chassis with multiple rectangular columns welded to its lower end. A base plate is welded to the lower end of each rectangular column. The electroslag ingot is coaxially placed on the chassis. A circular cover is fitted onto the chassis, and a rotating mechanism is mounted on the circular cover. Multiple scraping mechanisms are mounted on the rotating mechanism. The chassis and rectangular columns serve as support components during the electroslag ingot melting and casting process. The circular cover provides protection during the treatment of the oxide layer, preventing the scraped oxide layer from splashing out and causing safety accidents. The rotating mechanism drives the scraping mechanisms to rotate, thereby automatically scraping away the oxide layer on the outer layer of the electroslag ingot. The scraping operation is performed when the electroslag ingot temperature is relatively high in the early stages to quickly remove the oxide layer.

[0005] Furthermore, in order to enable the circular cover to be coaxial with the electroslag ingot for facilitating the scraping of the ingot's outer skin, a rotating ring is provided at the lower end of the circular cover. Limiting rings are provided on the upper and lower sides of the rotating ring, and these rings are fixed to the circular cover by pins. An oblique hole is provided on the rotating ring, with its length direction forming an angle with the radial direction of the rotating ring. A movable rod passes through the oblique hole, and a limiting nut is threaded to the lower end of the movable rod. The limiting nut is located on the lower side of the rotating ring. A movable block is welded to the upper end of the movable rod, and a through rod is provided on the movable block. The through rod passes through the lower end of the circular cover, with its length direction parallel to the radial direction of the rotating ring. A concave sleeve is welded to the inner end of the through rod, and this concave sleeve is fitted onto a rectangular column. This method allows the concave sleeve to move inward synchronously, thereby connecting the concave sleeve and the rectangular column, facilitating the connection between the circular cover and the chassis.

[0006] Furthermore, the rotating mechanism includes a pair of rotating seats bolted to a circular cover. The circular cover has a notch. A motor is bolted to the upper rotating seat. The output shaft of the motor is connected to a gear. The gear is rotatably mounted on the rotating seat via the shaft. A gear ring is rotatably mounted inside the circular cover. The gear meshes with the gear ring. Both the upper and lower sides of the gear ring have annular grooves. Inserted rings are provided on the upper and lower sides of the gear ring. The longitudinal section of the inserted ring is T-shaped. The lower side of the inserted ring passes through the annular groove. The inserted ring is fixed to the inner circumference of the circular cover by screws. The inserted rings play a limiting and constraining role in the rotation of the gear ring. The transmission system formed by the gear ring and the gear enables the scraping mechanism mounted on the gear ring to rotate.

[0007] Furthermore, the scraping mechanism includes a T-shaped seat installed on the inner wall of the toothed ring by screws. A concave vertical member is installed on the inner end of the T-shaped seat by bolts. Multiple transverse holes are opened on the concave vertical member. A moving rod is inserted through the transverse holes. A scraper is provided on the moving rod. The two ends of the moving rod are connected to end nuts by threads. The end nuts are located on the outside of the concave vertical member. During the scraping operation, the blade of the scraper abuts against the outer skin of the electroslag ingot and can scrape off the oxide layer on the outer skin when rotating. In order to adjust the position of the scraper, a moving rod is inserted through the scraper and inserted through the transverse holes.

[0008] Furthermore, an inner shaft is inserted through the outer side of the upper end of the concave vertical member. The two ends of the inner shaft are respectively connected to connecting nuts by threads. The connecting nuts are located on the outer side of the concave vertical member. A rotating sleeve is rotatably mounted on the inner shaft. The outer circumference of the rotating sleeve is tangent to the wedge block. The inner wall of the wedge block abuts against the outer wall of the scraper. The outer wall of the wedge block is a slope, and the lower end of the slope extends inward. When the wedge block moves downward, its inner wall will push the scraper inward under the drive of the rotating sleeve, thereby causing the blade of the scraper to abut against the outer skin of the electroslag ingot, thus facilitating the scraping operation of the outer skin of the electroslag ingot.

[0009] Furthermore, a concave arm is welded to the upper end of the concave vertical member. A vertical hole is opened on the vertical section of the concave arm, and a limiting screw is inserted into the vertical hole. The inner end of the limiting screw is connected to the upper end of the wedge block by a thread. A horizontally arranged strip hole is opened at the upper end of the wedge block, and a pressure rod is inserted into the strip hole. A concave top member is provided on the pressure rod. The concave top member is rotatably mounted on the upper end of the concave arm through a central shaft. When the concave top member is rotated, it can push the wedge block downward through the pressure rod, thereby achieving the purpose of adjusting the position of the scraper.

[0010] The advantages of the above technical solution are: This invention, when scraping off the outer skin of electroslag ingots, can prevent the outer skin from splashing out and causing safety accidents by using a circular cover, and can also improve the effect and efficiency of skin removal. Attached Figure Description

[0011] To make the objectives, technical solutions, and advantages of this utility model clearer, the following will provide a further detailed description of this utility model in conjunction with the accompanying drawings.

[0012] Figure 1 A three-dimensional structure of one embodiment is shown. Figure 1 .

[0013] Figure 2 A three-dimensional structure of one embodiment is shown. Figure 2 .

[0014] Figure 3 A magnified view of point A is shown.

[0015] Figure 4 A three-dimensional structure of one embodiment is shown. Figure 3 .

[0016] Figure 5 A magnified view of point B is shown.

[0017] Figure 6 A three-dimensional structural diagram of the bottom of one embodiment is shown.

[0018] Figure 7 The diagram shows the structure of the electroslag ingot after demolding. Detailed Implementation

[0019] like Figures 1-7 As shown, an electroslag ingot outer slag removal device includes a chassis 1, with multiple rectangular columns 10 welded to the lower end of the chassis 1, and a base plate 11 welded to the lower end of the rectangular columns 10. An electroslag ingot 2 is placed coaxially on the chassis 1, and a circular cover 4 is fitted on the chassis 1. A rotating mechanism is provided on the circular cover 4, and multiple scraping mechanisms are provided on the rotating mechanism.

[0020] A rotating ring 3 is provided at the lower end of the circular cover 4. Limiting rings are provided on the upper and lower sides of the rotating ring 3. The limiting rings are fixed to the circular cover 4 by pins. An oblique hole 30 is provided on the rotating ring 3. The length direction of the oblique hole 30 is at an angle to the radial direction of the rotating ring 3. A movable rod 31 is inserted into the oblique hole 30. The lower end of the movable rod 31 is connected to a limiting nut 32 by a thread. The limiting nut 32 is located on the lower side of the rotating ring 3. A movable block 33 is welded to the upper end of the movable rod 31. A through rod 34 is provided on the movable block 33. The through rod 34 is inserted into the lower end of the circular cover 4. The length direction of the through rod 34 is parallel to the radial direction of the rotating ring 3. A concave sleeve 35 is welded to the inner end of the through rod 34. The concave sleeve 35 is fitted onto the rectangular column 10.

[0021] The rotating mechanism includes a pair of rotating seats 40 bolted to a circular cover 4. The circular cover 4 has a notch. A motor 41 is bolted to the upper rotating seat 40. The output shaft of the motor 41 is connected to a gear 42. The gear 42 is rotatably mounted on the rotating seat 40 via a shaft. A gear ring 43 is rotatably mounted inside the circular cover 4. The gear 42 meshes with the gear ring 43. Both the upper and lower sides of the gear ring 43 have annular grooves. The upper and lower sides of the gear ring 43 are respectively provided with insert rings 44. The longitudinal section of the insert ring 44 is T-shaped. The lower side of the insert ring 44 passes through the annular groove. The insert ring 44 is fixed to the inner circumference of the circular cover 4 by screws.

[0022] The scraping mechanism includes a T-shaped seat 5 mounted to the inner wall of a toothed ring 43 by screws. A concave vertical member 50 is bolted to the inner end of the T-shaped seat 5. The concave vertical member 50 has multiple transverse holes 51. A moving rod 52 passes through the transverse holes 51. A scraper 53 is mounted on the moving rod 52. End nuts are threaded to both ends of the moving rod 52 and are located on the outer side of the concave vertical member 50. An inner shaft 54 ​​passes through the outer side of the upper end of the concave vertical member 50. Connecting nuts are threaded to both ends of the inner shaft 54 ​​and are located on the outer side of the concave vertical member 50. A rotating sleeve 63 is rotatably mounted on the inner shaft 54. The outer circumference of the rotating sleeve 63 is tangent to a wedge block 55. The inner wall of the wedge block 55 abuts against the outer wall of the scraper 53. The outer wall of the wedge block 55 is a slope, and the lower end of the slope extends inward. A concave arm 60 is welded to the upper end of the concave vertical member 50. A vertical hole is provided on the vertical section of the concave arm 60. A limiting screw 61 is inserted into the vertical hole. The inner end of the limiting screw 61 is connected to the upper end of the wedge block 55 by thread. A horizontally arranged strip hole 56 is provided at the upper end of the wedge block 55. A pressure rod 57 is inserted into the strip hole 56. A concave top member 58 is provided on the pressure rod 57. The concave top member 58 is rotatably mounted on the upper end of the concave arm 60 via a central shaft 59.

[0023] In this embodiment, the operator uses a crane to place the circular cover 4 onto the electroslag ingot 2, while its lower end is placed on the ground.

[0024] The operator then rotates the rotating ring 3. As the ring rotates, it acts on the movable rod 31 through the oblique hole 30, causing the rod 31 to move inward. During this movement, the concave sleeve 35 is fitted onto the rectangular column 10. After rotation, the screw on the limiting ring can be rotated to ensure its inner end rests against the rotating ring 3, thus preventing the ring 3 from rotating during the scraping process.

[0025] Next, the operator uses a long-handled tool such as a pry bar to rotate the concave top part 58. When the concave top part 58 rotates, the pressure rod 57 at its lower end will act on the strip hole 56, thereby causing the wedge block 55 to move downward. During the downward movement, the action of its inclined surface and the rotating sleeve 63 will cause it to move inward, thereby causing the scraper 53 to move inward, and thus causing the blade of the scraper 53 to abut against the outer wall of the electroslag ingot.

[0026] Finally, the operator starts the motor 41. Driven by the motor 41, the gear 42 rotates. The rotation of the gear 42 will drive the gear ring 43 to rotate, and the rotation of the gear ring 43 will drive the scraper 53 to rotate. As the scraper 53 rotates, the oxide scale on the outer skin of the electroslag ingot can be scraped off.

[0027] The above description is merely a preferred embodiment of this utility model and is not intended to limit the scope of this utility model. Obviously, those skilled in the art can make various modifications and variations to this utility model without departing from its spirit and scope. Therefore, if these modifications and variations of this utility model fall within the scope of the claims of this utility model and their equivalents, this utility model also intends to include these modifications and variations.

Claims

1. A slag removal device for the outer layer of an electroslag ingot, comprising a chassis (1), wherein multiple rectangular columns (10) are welded to the lower end of the chassis (1), and a base plate (11) is welded to the lower end of the rectangular columns (10), and an electroslag ingot (2) is coaxially placed on the chassis (1), characterized in that, A circular cover (4) is fitted on the chassis (1), and a rotating mechanism is provided on the circular cover (4), and multiple scraping mechanisms are provided on the rotating mechanism.

2. The slag removal device for the outer layer of electroslag ingots according to claim 1, characterized in that, The lower end of the circular cover (4) is provided with a rotating ring (3). The upper and lower sides of the rotating ring (3) are respectively provided with limiting rings. The limiting rings are fixed to the circular cover (4) by pins. The rotating ring (3) is provided with an oblique hole (30). The length direction of the oblique hole (30) is at an angle to the radial direction of the rotating ring (3). A movable rod (31) is inserted in the oblique hole (30). The lower end of the movable rod (31) is connected to a limiting nut (32) by a thread. The limiting nut (32) is located on the lower side of the rotating ring (3). A movable block (33) is welded to the upper end of the movable rod (31). A through rod (34) is provided on the movable block (33). The through rod (34) is inserted into the lower end of the circular cover (4). The length direction of the through rod (34) is parallel to the radial direction of the rotating ring (3). A concave sleeve (35) is welded to the inner end of the through rod (34). The concave sleeve (35) is fitted on the rectangular column (10).

3. The slag removal device for the outer layer of electroslag ingots according to claim 1, characterized in that, The rotating mechanism includes a pair of rotating seats (40) bolted to a circular cover (4). The circular cover (4) has a notch. A motor (41) is bolted to the rotating seat (40) at the upper end. The output shaft of the motor (41) is connected to a gear (42). The gear (42) is rotatably mounted on the rotating seat (40) via a shaft. A toothed ring (43) is rotatably mounted inside the circular cover (4). The gear (42) meshes with the toothed ring (43). Both the upper and lower sides of the toothed ring (43) have ring grooves. The upper and lower sides of the toothed ring (43) are respectively provided with insert rings (44). The longitudinal section of the insert ring (44) is T-shaped. The lower side of the insert ring (44) passes through the ring groove. The insert ring (44) is fixed to the inner circumference of the circular cover (4) by screws.

4. The slag removal device for the outer layer of electroslag ingots according to claim 3, characterized in that, The scraping mechanism includes a T-shaped seat (5) installed on the inner wall of the toothed ring (43) by screws. A concave vertical member (50) is installed on the inner end of the T-shaped seat (5) by bolts. Multiple transverse holes (51) are opened on the concave vertical member (50). A moving rod (52) is inserted through the transverse holes (51). A scraper (53) is provided on the moving rod (52). End nuts are threaded to both ends of the moving rod (52). The end nuts are located on the outside of the concave vertical member (50).

5. The slag removal device for the outer layer of electroslag ingots according to claim 4, characterized in that, An inner shaft (54) is inserted through the outer side of the upper end of the concave vertical member (50). The two ends of the inner shaft (54) are respectively connected to connecting nuts by threads. The connecting nuts are located on the outer side of the concave vertical member (50). A rotating sleeve (63) is rotatably provided on the inner shaft (54). The outer circumference of the rotating sleeve (63) is tangent to the wedge block (55). The inner wall of the wedge block (55) abuts against the outer wall of the scraper (53). The outer wall of the wedge block (55) is a slope, and the lower end of the slope extends inward.

6. The slag removal device for the outer layer of electroslag ingots according to claim 5, characterized in that, A concave arm (60) is welded to the upper end of the concave vertical member (50). A vertical hole is provided on the vertical section of the concave arm (60). A limiting screw (61) is inserted into the vertical hole. The inner end of the limiting screw (61) is connected to the upper end of the wedge block (55) by thread. A horizontally arranged strip hole (56) is provided at the upper end of the wedge block (55). A pressure rod (57) is inserted into the strip hole (56). A concave top member (58) is provided on the pressure rod (57). The concave top member (58) is rotatably located at the upper end of the concave arm (60) via the central shaft (59).

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