Nickel-based alloy wire cleaning device
By employing a dual cleaning method combining ultrasonic waves and roller brushes, along with primary and secondary cleaning tanks, the problem of difficult-to-remove surface contaminants from nickel-based alloy wires is solved, achieving thorough cleaning and uniform winding of the wires.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- TONGCHUAN HUAYAODA TECHNOLOGY CO LTD
- Filing Date
- 2025-08-14
- Publication Date
- 2026-07-24
AI Technical Summary
Existing technologies are ineffective at removing surface contaminants when cleaning nickel-based alloy wires, which affects their subsequent performance.
The system employs a dual cleaning method combining ultrasonic waves and roller brushes, along with a primary and secondary cleaning tank. A cleaning sponge is used to absorb the cleaning solution, and a traction component is used to achieve uniform winding of the filament.
It achieves thorough cleaning of the surface of nickel-based alloy wire, reduces dirt residue, ensures the cleanliness of the wire, and enables uniform winding.
Smart Images
Figure CN224542528U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of alloy wire cleaning technology, specifically a nickel-based alloy wire cleaning device. Background Technology
[0002] Alloy wire cleaning equipment is a specialized device used to clean dirt from the surface of alloy wires. It mainly uses ultrasonic waves, spraying and other technologies to remove oil stains, oxides and other deposits, ensuring the surface of the wire is clean.
[0003] The aforementioned technologies have certain shortcomings in their application: before using nickel-based alloy wire, its surface needs to be cleaned to remove dirt and ensure the effectiveness of the wire in subsequent use.
[0004] Therefore, this utility model provides a nickel-based alloy wire cleaning device to solve the above problems. Utility Model Content
[0005] To address the shortcomings of existing technologies, this invention provides a nickel-based alloy wire cleaning device, which solves the aforementioned problems.
[0006] To achieve the above objectives, this utility model is implemented through the following technical solution: a nickel-based alloy wire cleaning device, including a cleaning table, a primary cleaning tank is provided on the left side of the top wall of the cleaning table, a secondary cleaning tank is provided on the right side of the top wall of the cleaning table, ultrasonic generating equipment is installed inside the primary and secondary cleaning tanks, a placement roller is installed on the left side of the top wall of the cleaning table through a U-shaped support, a take-up roller is installed on the right side of the top wall of the cleaning table through a U-shaped support, a cleaning guide component is installed on the outer wall of the cleaning table, and a traction component is installed on the right side of the top wall of the cleaning table; The cleaning guide assembly includes a servo motor fixedly installed on the front wall of the cleaning table. Cleaning rollers are rotatably installed on the inner walls of both the primary and secondary cleaning tanks. The power shaft of the servo motor passes through the cleaning table and is fixedly connected to the corresponding cleaning roller shaft via bearings. The rear ends of the two cleaning roller shafts are fixedly installed with synchronous pulleys via bearings through the cleaning table. The outer walls of the two synchronous pulleys are connected by the same synchronous belt. Guide rollers are rotatably installed on the left side of the inner walls of both the primary and secondary cleaning tanks. Guide rollers are installed on the inner walls of both the primary and secondary cleaning tanks at positions above the corresponding cleaning rollers. Mounting frames are fixedly installed on the top right wall of the secondary cleaning tank. An entry groove is opened on the bottom wall of the mounting frame, and a cleaning sponge is installed inside the mounting frame.
[0007] Through the above technical solution, the cleaning guide component is set up, and ultrasonic and roller brush cleaning methods are used to perform secondary cleaning of the filament, thereby achieving rapid cleaning of the filament.
[0008] Furthermore, the traction assembly includes a U-shaped frame fixedly installed on the right side of the top wall of the cleaning table. A positioning rod is fixedly installed at the bottom of the inner wall of the U-shaped frame, and a reciprocating screw is rotatably installed at the top of the inner wall of the U-shaped frame. The front end of the reciprocating screw passes through the U-shaped frame via a bearing and is fixedly installed with a synchronous pulley.
[0009] With the above technical solution, when the second synchronous pulley rotates, it drives the reciprocating lead screw to rotate inside the U-shaped frame.
[0010] Furthermore, the winding roller shaft is fixedly mounted with a synchronous pulley three through a bearing and a corresponding U-shaped support seat. The synchronous pulley three and the synchronous pulley two are connected by the same synchronous belt two.
[0011] Through the above technical solution, when the take-up roller shaft rotates, it drives the synchronous pulley three to rotate, and through the transmission of the synchronous belt two, it drives the synchronous pulley two to rotate, so that the reciprocating screw and the take-up roller rotate synchronously at the same speed.
[0012] Furthermore, a slider is screwed onto the outer wall of the reciprocating screw, the inner wall of the bottom of the slider is slidably connected to the outer wall of the positioning rod, and a guide ring is fixedly installed on the top wall of the slider.
[0013] With the above technical solution, when the reciprocating screw rotates, it drives the slider and guide ring to move back and forth along the positioning rod and the reciprocating screw. The positioning rod is designed to prevent position deviation.
[0014] Furthermore, a drive motor is fixedly installed on the rear wall of the U-shaped support on the right side, and the power shaft of the drive motor passes through the corresponding U-shaped support and is fixedly connected to the winding roller shaft via a bearing.
[0015] The above technical solution enables the drive motor to rotate the winding roller shaft to wind up the filament.
[0016] Furthermore, a U-shaped platform is fixedly installed in the middle of the top wall of the cleaning station, a connecting shaft is rotatably installed on the inner wall of the U-shaped platform, and several guide wheels are evenly installed on the outer wall of the connecting shaft.
[0017] The above technical solution, with its connecting shaft and guide wheel, is mainly used to guide the filament from the primary cleaning tank to the secondary cleaning tank for cleaning.
[0018] Furthermore, a controller is fixedly installed on the front wall of the cleaning table. The controller is electrically connected to the drive motor, servo motor and ultrasonic generator. Drain pipes with valves are connected to the rear wall of the cleaning table at the positions corresponding to the primary cleaning tank and the secondary cleaning tank.
[0019] The controller, based on the above technical solution, is mainly used to control the drive motor, servo motor, and ultrasonic generator to operate. Beneficial effects
[0020] This invention provides a cleaning device for nickel-based alloy wires. Compared with the prior art, it has the following advantages: (1) The nickel-based alloy wire cleaning device adopts ultrasonic and roller brush cleaning methods. It performs double cleaning through a primary cleaning tank and a secondary cleaning tank, which can clean the dirt remaining on the surface of the nickel-based alloy wire. The cleaning sponge absorbs the cleaning liquid adhering to the surface of the wire, so that the nickel-based alloy wire has a good cleaning effect and reduces the residue of dirt on the surface of the wire.
[0021] (2) The nickel-based alloy wire cleaning device, after the wire is cleaned, moves back and forth along the reciprocating screw through the guide ring and the slider, so that the wire can be evenly wrapped around the surface of the take-up roller, thereby achieving uniform winding of the wire. Attached Figure Description
[0022] Figure 1 This is a front view of the overall structure of this utility model; Figure 2 This is a rear view of the external structure of this utility model; Figure 3 This is a schematic diagram of the placement roller, U-shaped platform, connecting shaft, guide wheel and traction assembly of this utility model; Figure 4 This is a schematic diagram of the external structure of the traction component of this utility model; Figure 5 This is an exploded view of the internal structure of the cleaning guide component and cleaning table of this utility model.
[0023] In the diagram: 1. Cleaning table; 2. Controller; 3. Placement roller; 4. Primary cleaning tank; 5. Secondary cleaning tank; 6. Ultrasonic generator; 7. Take-up roller; 8. Traction assembly; 81. U-shaped frame; 82. Positioning rod; 83. Reciprocating screw; 84. Slider; 85. Guide ring; 86. Synchronous pulley three; 87. Synchronous pulley two; 88. Synchronous belt two; 89. Drive motor; 9. Cleaning guide assembly; 91. Guide roller one; 92. Guide roller two; 93. Cleaning roller brush; 94. Synchronous pulley one; 95. Synchronous belt one; 96. Mounting frame; 97. Cleaning sponge; 98. Entry tank; 99. Servo motor; 10. U-shaped table; 11. Connecting shaft; 12. Guide wheel; 13. Drain pipe. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] Example 1: Please see Figures 1-5 A nickel-based alloy wire cleaning device includes a cleaning table 1, a primary cleaning tank 4 on the left side of the top wall of the cleaning table 1, a secondary cleaning tank 5 on the right side of the top wall of the cleaning table 1, an ultrasonic generator 6 installed inside the primary cleaning tank 4 and the secondary cleaning tank 5, a placement roller 3 installed on the left side of the top wall of the cleaning table 1 via a U-shaped support, a take-up roller 7 installed on the right side of the top wall of the cleaning table 1 via a U-shaped support, a cleaning guide assembly 9 installed on the outer wall of the cleaning table 1, and a traction assembly 8 installed on the right side of the top wall of the cleaning table 1. The cleaning guide assembly 9 includes a servo motor 99 fixedly installed on the front wall of the cleaning table 1. Cleaning roller brushes 93 are rotatably installed on the inner walls of the primary cleaning tank 4 and the secondary cleaning tank 5. The power shaft of the servo motor 99 passes through the cleaning table 1 through a bearing and is fixedly connected to the roller shaft of the corresponding cleaning roller brush 93. The rear ends of the roller shafts of the two cleaning roller brushes 93 are fixedly installed with synchronous pulleys 94 through the cleaning table 1 through bearings. The outer walls of the two synchronous pulleys 94 are connected by the same synchronous belt 95. Guide rollers 91 are rotatably installed on the left side of the inner wall of the primary cleaning tank 4 and the secondary cleaning tank 5. Guide rollers 92 are installed on the inner walls of the primary cleaning tank 4 and the secondary cleaning tank 5 at the position above the corresponding cleaning roller brushes 93. Mounting brackets 96 are fixedly installed on the top of the right inner wall of the secondary cleaning tank 5. An entry groove 98 is opened on the bottom wall of the mounting bracket 96. A cleaning sponge 97 is installed inside the mounting bracket 96. In this embodiment of the utility model, the purpose of this arrangement is that the cleaning guide component 9 is set up so that when cleaning the filament, it mainly adopts a dual cleaning method of ultrasonic waves and roller brushes. The filament is cleaned twice through the primary cleaning tank 4 and the secondary cleaning tank 5, which can further improve the cleaning effect of the filament. The cleaning sponge 97 absorbs and dries the residual cleaning liquid on the surface of the cleaned filament, making it convenient to directly roll it up. At the same time, the guide roller 1 91 and guide roller 2 92 are set up to guide the filament.
[0026] Example 2: Please see Figures 1-5This embodiment provides a technical solution based on Embodiment 1: The traction assembly 8 includes a U-shaped frame 81 fixedly installed on the right side of the top wall of the washing table 1. A positioning rod 82 is fixedly installed on the bottom of the inner wall of the U-shaped frame 81. A reciprocating screw 83 is rotatably installed on the top of the inner wall of the U-shaped frame 81. A synchronous pulley 87 is fixedly installed at the front end of the reciprocating screw 83 through the U-shaped frame 81 via a bearing. A synchronous pulley 86 is fixedly installed on the roller shaft of the take-up roller 7 through the corresponding U-shaped support seat via a bearing. The synchronous pulley 86 and the synchronous pulley 87 are connected by the same synchronous belt 88. A slider 84 is screwed onto the outer wall of the reciprocating screw 83. The bottom inner wall of the slider 84 is slidably connected to the outer wall of the positioning rod 82. A guide ring 85 is fixedly installed on the top wall of the slider 84. A drive motor 89 is fixedly installed on the rear wall of the U-shaped support seat on the right side. The power shaft of the drive motor 89 passes through the corresponding U-shaped support seat and is fixedly connected to the roller shaft of the take-up roller 7 through the bearing. A U-shaped platform 10 is fixedly installed in the middle of the top wall of the cleaning table 1. A connecting shaft 11 is rotatably installed on the inner wall of the U-shaped platform 10. Several guide wheels 12 are evenly installed on the outer wall of the connecting shaft 11. A controller 2 is fixedly installed on the front wall of the cleaning table 1. The controller 2 is electrically connected to the drive motor 89, the servo motor 99 and the ultrasonic generator 6. A drain pipe 13 with a valve is connected to the rear wall of the cleaning table 1 at the positions corresponding to the first-level cleaning tank 4 and the second-level cleaning tank 5. In this embodiment of the utility model, the purpose of this arrangement is that the traction component 8, when the drive motor 89 rotates, drives the take-up roller 7 to take up the cleaned filament, and through the transmission of the synchronous pulley 3 86, the synchronous belt 2 88 and the synchronous pulley 2 87, synchronously drives the reciprocating screw 83 to rotate, thereby driving the slider 84 and the guide ring 85 to move back and forth along the outer wall of the reciprocating screw 83 and the positioning rod 82, so that the cleaned filament is evenly wrapped around the surface of the take-up roller 7. The connection shaft 11 and the guide wheel 12 are mainly used to guide the filament from the primary cleaning tank 4 to the secondary cleaning tank 5 for cleaning.
[0027] Furthermore, any content not described in detail in this specification is existing technology known to those skilled in the art.
[0028] The working principle of this device is as follows: The controller 2 is electrically connected to the drive motor 89, the servo motor 99 and the ultrasonic generator 6. When cleaning nickel-based alloy wire, the wire installed around the surface of the placement roller 3 extends to the outer wall of the guide roller 1 91, the cleaning roller brush 93 and the guide roller 2 92 inside the first-stage cleaning tank 4. After passing through the outer wall of the guide wheel 12 corresponding to the surface of the connecting shaft 11 installed inside the U-shaped table 10, it enters the outer wall of the guide roller 1 91, the cleaning roller brush 93 and the guide roller 2 92 inside the second-stage cleaning tank 5. Then, after passing through the entry groove 98 at the bottom of the mounting frame 96, it passes through the inside of the cleaning sponge 97 and finally passes through the guide ring 85 on the top wall of the slider 84 and is fixed to the surface of the take-up roller 7. Cleaning fluid is injected into the primary cleaning tank 4 and the secondary cleaning tank 5 respectively. The drive motor 89 drives the winding roller 7 to rotate and wind up the nickel-based alloy wire. The ultrasonic generator 6 performs ultrasonic cleaning on the nickel-based alloy wire in the primary cleaning tank 4 and the secondary cleaning tank 5. The servo motor 99 is started to drive the cleaning roller brush 93 located in the primary cleaning tank 4 to rotate. Under the transmission of the corresponding synchronous pulley 94 and synchronous belt 95, the synchronous pulley 94 on the right side and the cleaning roller brush 93 rotate synchronously. The cleaning roller brush 93 in the primary cleaning tank 4 and the secondary cleaning tank 5 performs roller cleaning on the surface of the nickel-based alloy wire during the rotation process. After passing through the primary cleaning tank 4, the nickel-based alloy wire undergoes initial ultrasonic and roller brush cleaning. Then, guided by the guide wheel 12, it enters the secondary cleaning tank 5 for secondary ultrasonic and roller brush cleaning. As the take-up roller 7 rotates continuously, it drives the synchronous wheel 86 to rotate. Through the transmission of the synchronous belt 88, the synchronous wheel 87 rotates. When the synchronous wheel 87 drives the reciprocating screw 83 to rotate, it drives the slider 84 to move back and forth linearly along the outer wall of the reciprocating screw 83 and the positioning rod 82. At the same time, the slider 84 drives the guide ring 85 to guide the nickel-based alloy wire to be evenly wrapped around the surface of the take-up roller 7, so that the nickel-based alloy wire is wound on the surface of the take-up roller 7 in a back-and-forth reciprocating sequence to achieve uniform winding. Meanwhile, after being cleaned, the nickel-based alloy wire passes through the inlet groove 98 at the bottom of the mounting frame 96 and then through the inside of the cleaning sponge 97, which can absorb the residual cleaning liquid on the surface of the wire. At the same time, the cleaning sponge 97 is squeezed periodically so that the absorbed cleaning liquid is squeezed out and returns to the secondary cleaning tank 5 through the inlet groove 98 for continued use. When it is necessary to replace the cleaning fluid inside the primary cleaning tank 4 and the secondary cleaning tank 5 on the cleaning station 1, the cleaning fluid is drained out by opening the valve on the drain pipe 13.
[0029] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0030] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A nickel-based alloy wire cleaning device, characterized in that: The system includes a cleaning platform (1), a primary cleaning tank (4) on the left side of the top wall of the cleaning platform (1), a secondary cleaning tank (5) on the right side of the top wall of the cleaning platform (1), an ultrasonic generator (6) installed inside the primary cleaning tank (4) and the secondary cleaning tank (5), a placement roller (3) installed on the left side of the top wall of the cleaning platform (1) via a U-shaped support, a take-up roller (7) installed on the right side of the top wall of the cleaning platform (1) via a U-shaped support, a cleaning guide assembly (9) installed on the outer wall of the cleaning platform (1), and a traction assembly (8) installed on the right side of the top wall of the cleaning platform (1). The cleaning guide assembly (9) includes a servo motor (99) fixedly installed on the front wall of the cleaning table (1). Cleaning roller brushes (93) are rotatably installed on the inner walls of both the primary cleaning tank (4) and the secondary cleaning tank (5). The power shaft of the servo motor (99) passes through the cleaning table (1) via bearings and is fixedly connected to the corresponding cleaning roller brush (93) roller shaft. Synchronous pulleys (94) are fixedly installed at the rear ends of the roller shafts of both cleaning roller brushes (93) through the cleaning table (1) via bearings. The outer walls of both synchronous pulleys (94) are connected by bearings. A synchronous belt (95) is connected for transmission. Guide rollers (91) are rotatably installed on the left side of the inner wall of the primary cleaning tank (4) and the secondary cleaning tank (5). Guide rollers (92) are installed on the inner wall of the primary cleaning tank (4) and the secondary cleaning tank (5) at the position above the corresponding cleaning roller brush (93). Mounting brackets (96) are fixedly installed on the top of the right inner wall of the secondary cleaning tank (5). An entry groove (98) is opened on the bottom wall of the mounting bracket (96). A cleaning sponge (97) is installed inside the mounting bracket (96).
2. The nickel-based alloy wire cleaning device according to claim 1, characterized in that: The traction assembly (8) includes a U-shaped frame (81) fixedly installed on the right side of the top wall of the cleaning table (1). A positioning rod (82) is fixedly installed on the bottom of the inner wall of the U-shaped frame (81). A reciprocating screw (83) is rotatably installed on the top of the inner wall of the U-shaped frame (81). A synchronous pulley (87) is fixedly installed on the front end of the reciprocating screw (83) through the U-shaped frame (81) via a bearing.
3. The nickel-based alloy wire cleaning device according to claim 1, characterized in that: The winding roller (7) has a synchronous pulley three (86) fixedly installed on its shaft through a bearing and a corresponding U-shaped support seat. The synchronous pulley three (86) and the synchronous pulley two (87) are connected by the same synchronous belt two (88).
4. The nickel-based alloy wire cleaning device according to claim 2, characterized in that: A slider (84) is screwed onto the outer wall of the reciprocating screw (83). The inner wall of the bottom of the slider (84) is slidably connected to the outer wall of the positioning rod (82). A guide ring (85) is fixedly installed on the top wall of the slider (84).
5. The nickel-based alloy wire cleaning device according to claim 1, characterized in that: A drive motor (89) is fixedly installed on the rear wall of the U-shaped support on the right side. The power shaft of the drive motor (89) passes through the corresponding U-shaped support and is fixedly connected to the roller shaft of the take-up roller (7) through a bearing.
6. The nickel-based alloy wire cleaning device according to claim 1, characterized in that: A U-shaped platform (10) is fixedly installed in the middle of the top wall of the cleaning platform (1). A connecting shaft (11) is rotatably installed on the inner wall of the U-shaped platform (10). Several guide wheels (12) are evenly installed on the outer wall of the connecting shaft (11).
7. The nickel-based alloy wire cleaning device according to claim 1, characterized in that: A controller (2) is fixedly installed on the front wall of the cleaning platform (1). The controller (2) is electrically connected to the drive motor (89), the servo motor (99) and the ultrasonic generator (6). A drain pipe (13) with a valve is connected to the rear wall of the cleaning platform (1) at the positions corresponding to the primary cleaning tank (4) and the secondary cleaning tank (5).