Hydraulic driving bidirectional hooking device for U-shaped roller forming plate

Abstract

The utility model relates to hook cut device technical field discloses U type roller pressure forming plate hydraulic drive bidirectional hook cut device, including base, the top fixedly connected with workstation of base, the top of workstation is provided with conveying device, the top left side fixedly connected with H type board of conveying device, the front and back sides of H type board all are fixedly connected with hydraulic drive device, and the output of hydraulic drive device penetrates the front and back sides of H type board and is fixedly connected with hook cut knife unit. In the utility model, through initial position upper die holder is in the upper position, hook cutting blade is located in the U type material center inside, and the forming plate is driven to feed to the set length under the conveying device, drives hook cutting blade to retreat from the center initial position on both sides of the workpiece that has cut off, waits for the next work cycle, so that the quality of the cut quality is good, the shearing process is stable, the cutout is burrless and smooth, does not need secondary processing, and the production efficiency is high.

Description

Technical Field

[0001] This utility model relates to the field of hooking and cutting device technology, and in particular to a hydraulically driven bidirectional hooking and cutting device for U-shaped roll forming plates. Background Technology

[0002] U-shaped channel steel is a common structural component in the fields of building steel structures, automotive parts, and warehouse racking. It is usually manufactured from coils through a continuous roll forming production line. At the end of the production line, the continuously formed U-shaped material needs to be cut into fixed-length products. The hydraulically driven bidirectional hook-cutting device for U-shaped roll forming plates is a special equipment adapted to the processing scenarios of U-shaped roll forming plates. Its design is closely integrated with the actual operation requirements of plate processing. The device uses hydraulic drive as the core power source and can achieve stable operation of the hook-cutting mechanism through precise hydraulic control, meeting the force and speed requirements of bidirectional hook-cutting operations. It can simultaneously perform hook-shaped cutting on both sides of the U-shaped roll forming plate according to the processing specifications, and can also flexibly adjust the hook-cutting depth and angle to adapt to the processing standards of different sized plates.

[0003] During use, the device's positioning structure provides a stable clamping grip on the U-shaped roll-formed plate, preventing deviation during cutting and ensuring the flatness and precision of the cut. Simultaneously, the hydraulic system's buffer design reduces the impact during cutting, protecting the plate edges from damage and extending the lifespan of the device components. This type of device efficiently completes the cutting process of U-shaped roll-formed plates, enabling continuous processing without complex manual intervention. This provides reliable equipment support for the mass production of U-shaped roll-formed plates. However, current cutting devices use large punch presses and molds for vertical punching. Due to the instantaneous vertical force, burrs and even minor deformations are easily generated when cutting thick plates, affecting the product's cross-sectional quality. Furthermore, the investment and maintenance costs of the punching equipment are high, thus reducing the device's efficiency. Utility Model Content

[0004] To overcome the above shortcomings, this utility model provides a hydraulically driven bidirectional hooking and cutting device for U-shaped roll forming plates. It aims to improve the problem that when the hooking and cutting device uses a large punch press and mold to vertically punch and cut thick plates, the cut is prone to burrs or even slight deformation, which affects the quality of the product end face.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a hydraulically driven bidirectional hooking and cutting device for U-shaped roll forming plates, comprising a base, a worktable fixedly connected to the top of the base, a conveying device provided on the top of the worktable, an H-shaped plate fixedly connected to the top left side of the conveying device, hydraulic driving devices fixedly connected to the front and rear sides of the H-shaped plate, the output end of the hydraulic driving device passing through the front and rear sides of the H-shaped plate and fixedly connected to a hooking and cutting knife unit, a back-facing slider mechanism provided on the top of the hooking and cutting knife unit, hooking and cutting blades provided between adjacent hooking and cutting knife units, an upper mold base provided on the inner side of the hooking and cutting knife unit, a lower mold base provided on the front side of the upper mold base, a supporting and positioning U-shaped profile cavity provided on the inner bottom of the lower mold base, and a hooking and cutting slide rail provided on the inner top of the H-shaped plate.

[0006] As a further description of the above technical solution:

[0007] The bottom of the lower mold base is fixedly connected to the front and rear sides of the bottom with a support frame, and the bottom of the support frame is fixedly connected to an anti-slip pad.

[0008] As a further description of the above technical solution:

[0009] A baffle is fixedly connected to the top right side of the workbench.

[0010] As a further description of the above technical solution:

[0011] A storage box is slidably connected to the bottom left side of the workbench.

[0012] As a further description of the above technical solution:

[0013] A handle is fixedly connected to the center of the front side of the storage box.

[0014] As a further description of the above technical solution:

[0015] All of the aforementioned hydraulic drive devices and hook-cutting blade units adopt a symmetrical design.

[0016] This utility model has the following beneficial effects:

[0017] 1. In this utility model, the upper mold base is in the upper position at the initial position, and the hook-cutting blade is located inside the center of the U-shaped profile. The forming plate is fed forward to the set length under the drive of the conveying device. At this time, the hydraulic drive device pushes the upper mold base to move, and then the lower mold base presses the inside of the U-shaped profile. After that, the opposing slider mechanism moves towards each other under the action of the hydraulic drive device, driving the hook-cutting blade to return from both sides of the cut workpiece to the center initial position, waiting for the next work cycle. Therefore, it achieves good cutting quality, smooth and continuous shearing process. Compared with stamping shearing, the cut is burr-free, flat and smooth, and no secondary processing is required. At the same time, it can realize the full automation of feeding, positioning, shearing and unloading, and has high production efficiency. Attached Figure Description

[0018] Figure 1 This is a front perspective view of the hydraulically driven bidirectional hooking and cutting device for the U-shaped roll forming plate proposed in this utility model;

[0019] Figure 2 This is a top view of the hydraulically driven bidirectional hooking and cutting device for U-shaped roll forming plates proposed in this utility model;

[0020] Figure 3 This is a cross-sectional view of the hydraulically driven bidirectional hooking and cutting device for U-shaped roll forming plates proposed in this utility model;

[0021] Figure 4 This is a cross-sectional view of the hydraulically driven bidirectional hooking and cutting device for U-shaped roll forming plates proposed in this utility model;

[0022] Figure 5 This is a partial structural schematic diagram of the hydraulically driven bidirectional hooking and cutting device for the U-shaped roll forming plate proposed in this utility model;

[0023] Figure 6 This is a schematic diagram of the hydraulically driven bidirectional hooking and cutting device for the U-shaped roll forming plate proposed in this utility model.

[0024] Legend:

[0025] 1. Lower mold base; 2. Upper mold base; 3. Cutting blade unit; 4. Support and positioning U-shaped profile cavity; 5. Cutting slide rail; 6. Hydraulic drive device; 7. H-shaped plate; 8. Cutting blade; 9. Backward sliding block mechanism; 10. Base; 11. Support frame; 12. Storage box; 13. Conveying device; 14. Handle; 15. Baffle; 16. Workbench; 17. Anti-slip mat. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] Please see the appendix Figure 1 - Appendix Figure 3 An embodiment of this utility model provides a hydraulically driven bidirectional hooking and cutting device for U-shaped roll forming plates, including a base 10, a workbench 16 fixedly connected to the top of the base 10, a conveying device 13 provided on the top of the workbench 16, an H-shaped plate 7 fixedly connected to the top left of the conveying device 13, hydraulic driving devices 6 fixedly connected to the front and rear sides of the H-shaped plate 7, the output end of the hydraulic driving device 6 passing through the front and rear sides of the H-shaped plate 7 and fixedly connected to hooking and cutting knife units 3, a back-facing slider mechanism 9 provided on the top of the hooking and cutting knife units 3, hooking and cutting blades 8 provided between adjacent hooking and cutting knife units 3, an upper mold base 2 provided on the inner side of the hooking and cutting knife units 3, a lower mold base 1 provided on the front side of the upper mold base 2, a supporting and positioning U-shaped profile cavity 4 provided on the inner bottom of the lower mold base 1, and a hooking and cutting slide rail 5 provided on the inner top of the H-shaped plate 7.

[0028] Specifically, the conveying device 13 is responsible for conveying materials. An H-shaped plate 7 is firmly fixed to the top left side of the conveying device 13, providing a stable support platform. Hydraulic drive devices 6 are fixedly connected to the front and rear sides of the H-shaped plate 7, respectively. These hydraulic drive devices 6 have strong power output capabilities, and their output ends pass through the front and rear sides of the H-shaped plate 7 and are fixedly connected to the hook-cutting unit 3, providing power support for the movement of the hook-cutting unit 3. A back-sliding slider mechanism 9 is provided on the top of the hook-cutting unit 3, enabling the hook-cutting unit 3 to achieve the required trajectory movement during operation. Hook-cutting blades 8 are precisely positioned between adjacent positions of two hook-cutting units 3, and the hook-cutting blades 8 perform the cutting task. In addition, an upper mold base 2 is provided inside the hook-cutting unit 3, and a lower mold base 1 is provided at the corresponding position on the front side of the upper mold base 2. The upper mold base 2 and the lower mold base 1 cooperate with each other to complete specific processing operations.

[0029] Please see the appendix Figure 4 - Appendix Figure 6 A storage box 12 is slidably connected to the bottom left side of the workbench 16. A support frame 11 is fixedly connected to the bottom front and rear sides of the lower mold base 1. An anti-slip pad 17 is fixedly connected to the bottom of the support frame 11. A baffle 15 is fixedly connected to the top right side of the workbench 16. A handle 14 is fixedly connected to the front center of the storage box 12. Multiple hydraulic drive devices 6 and hook cutting knife units 3 are all designed symmetrically.

[0030] Specifically, a baffle 15 is fixedly connected to the top right side of the clearance workbench 16. The baffle 15 serves to block and position materials or parts from accidentally slipping during processing. In conjunction with the storage box 12, a handle 14 is fixedly connected to the center of its front side, while an anti-slip pad 17 is fixedly connected to the bottom of the support frame 11. The anti-slip pad 17 can effectively increase the friction with the contact surface, preventing the device from sliding due to vibration during operation, and further improving the stability and safety of the device.

[0031] Working principle: Initially, the upper mold base 2 is in the upper position, and the hook-cutting blade 8 is located inside the center of the U-shaped profile. The forming plate is fed forward to the set length under the drive of the conveying device 13, and then pressed and moved downward. At this time, the hydraulic drive device 6 pushes the upper mold base 2 to move. Then, the lower mold base 1 presses the inside of the U-shaped profile and firmly fixes it in the cavity 4 of the lower mold support to prevent movement during the shearing process. With the continued movement of the upper mold base 2, the components fixed on it push the two back-to-back slider mechanisms 9. The two back-to-back slider mechanisms 9 carry the hook-cutting blade 8 and precisely slide along the horizontal guide rail to both sides of the U-shaped profile to complete the shearing. When the cutting edge of the hook-cutting blade 8 slides during the sliding process, it starts from the middle position inside the U-shaped profile and gradually shears towards the root on both sides. Since the shearing force is applied symmetrically, the lateral force is completely absorbed. The opening size of the U-shaped profile remains unchanged. When the upper die 2 reaches the dead point, the blade completely cuts off the two side roots of the U-shaped profile. Then, the hydraulic drive device 6 pushes the upper die 2 to move. After that, the opposing slider mechanism 9 moves towards each other under the action of the hydraulic drive device 6, driving the hook-cutting blade 8 to return to the initial center position from both sides of the cut workpiece, waiting for the next work cycle. Therefore, it can achieve high precision and no deformation. It adopts a cutting method from the inside out and synchronous left and right symmetrical, which perfectly cancels the lateral force generated by single-sided cutting. At the same time, the cutting quality is good, and the cutting process is stable and continuous. Compared with stamping cutting, the cutting is burr-free, flat and smooth, and no secondary processing is required. It can be directly used as the end face of the finished product. At the same time, it can realize the full automation of feeding, positioning, cutting and unloading, and the production efficiency is high.

[0032] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A hydraulically driven bidirectional hooking and cutting device for U-shaped roll forming plates, comprising a base (10), characterized in that: A workbench (16) is fixedly connected to the top of the base (10). A conveying device (13) is provided on the top of the workbench (16). An H-shaped plate (7) is fixedly connected to the top left side of the conveying device (13). A hydraulic drive device (6) is fixedly connected to the front and rear sides of the H-shaped plate (7). The output end of the hydraulic drive device (6) passes through the front and rear sides of the H-shaped plate (7) and is fixedly connected to a hook-cutting knife unit (3). A back-facing slider mechanism (9) is provided on the top of the hook-cutting knife unit (3). A hook-cutting blade (8) is provided between the two adjacent hook-cutting knife units (3). An upper mold base (2) is provided on the inner side of the hook-cutting knife unit (3). A lower mold base (1) is provided on the front side of the upper mold base (2). A supporting and positioning U-shaped cavity (4) is provided on the bottom inner side of the lower mold base (1). A hook-cutting slide rail (5) is provided on the top inner side of the H-shaped plate (7).

2. The hydraulically driven bidirectional hooking and cutting device for U-shaped roll forming plates according to claim 1, characterized in that: The bottom front and rear sides of the lower mold base (1) are fixedly connected to support frames (11), and the bottom of the support frame (11) is fixedly connected to an anti-slip pad (17).

3. The hydraulically driven bidirectional hooking and cutting device for U-shaped roll forming plates according to claim 1, characterized in that: A baffle (15) is fixedly connected to the top right side of the workbench (16).

4. The hydraulically driven bidirectional hooking and cutting device for U-shaped roll forming plates according to claim 1, characterized in that: A storage box (12) is slidably connected to the bottom left side of the workbench (16).

5. The hydraulically driven bidirectional hooking and cutting device for U-shaped roll forming plates according to claim 4, characterized in that: A handle (14) is fixedly connected to the middle of the front side of the storage box (12).

6. The hydraulically driven bidirectional hooking and cutting device for U-shaped roll forming plates according to claim 1, characterized in that: All of the aforementioned hydraulic drive devices (6) and hook-cutting knife units (3) adopt a symmetrical design.

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