A slitting machine for strip steel production

Abstract

The utility model relates to the strip steel production technical field discloses a slitting machine for strip steel production, including the main body, the main body is fixedly connected with the console module, the storage subassembly is used for storing strip steel raw material, and the storage subassembly sets up one end outside the main body, the slitting subassembly is used for carrying out the slitting to the strip steel, and the slitting subassembly sets up one end of the main body, the detection subassembly sets up the other end of the main body, and the detection subassembly is used for carrying out the detection to the strip steel, the cleaning subassembly sets up the other end of detection subassembly, and the cleaning subassembly is used for carrying out the detection to the strip steel after detection, through the integration of the setting of the device, avoids the subsequent processing step, thereby promotes the processing efficiency to the strip steel, through the detection module to the quality of the strip steel after processing and carries out the detection, and the structure of detection carries out the feedback, thereby promptly stops the work, carries out the debugging to the internal part, promptly stops the work and reduces the loss.

Description

Technical Field

[0001] This utility model belongs to the field of strip steel production technology, specifically, it relates to a strip steel slitting machine. Background Technology

[0002] Steel strip is a narrow and long steel plate produced by various steel rolling mills to meet the needs of different industrial sectors for the industrialized production of various metal or mechanical products. Steel strip, also known as steel strip, has a width of less than 1300mm, and the length varies slightly depending on the size of each coil.

[0003] A document with publication number (CN219944782U) discloses a slitting machine for strip steel production, including a base. The base has a feeding unit, a slitting unit, a cleaning unit, and a winding unit arranged sequentially along the strip's running direction. The cleaning unit includes several cleaning components and a connecting plate. The connecting plate connects to the base, and the cleaning components are detachably connected to the connecting plate. Each cleaning component is spaced apart along the length of the connecting plate. Each cleaning component includes a U-shaped clamp, a locking bolt, a support plate, a fixed blade, an adjusting screw, and an adjusting blade. The U-shaped clamp connects to the support plate, and the support plate connects to the fixed blade. The adjusting screw is threadedly connected to the support plate, and one end of the adjusting screw is rotatably connected to the adjusting blade. The adjusting screw rotates clockwise or counterclockwise to drive the adjusting blade closer to or further away from the fixed blade. The end of the U-shaped clamp away from the support plate is threadedly connected to the locking bolt. When the locking bolt is in the working position, the U-shaped clamp is securely connected to the connecting plate. This utility model, by setting cleaning components, is used to remove burrs from both sides of the strip during slitting and is suitable for slitting machines.

[0004] The aforementioned device can only process the burrs on the side of the strip steel. However, in actual processing, the strip steel is also subjected to compression and deformation, which affects the quality of the strip steel and its subsequent processing and use. The aforementioned device cannot realize a series of continuous operations for processing the strip steel, which requires subsequent processing operations, increases the number of processing steps, and affects processing efficiency and quality.

[0005] In view of this, this utility model is proposed. Utility Model Content

[0006] To solve the technical problems of strip steel processing, the basic concept of the technical solution adopted by this utility model is as follows:

[0007] A strip steel slitting machine includes a main body with a control console module fixedly connected to it; a storage component for storing strip steel raw materials, located at one end of the main body; a slitting component for slitting the strip steel, also located at one end of the main body; an inspection component located at the other end of the main body for inspecting the strip steel; and a cleaning component located at the other end of the inspection component for inspecting the inspected strip steel.

[0008] In a preferred embodiment of the present invention, the storage assembly includes a storage rack, a roll material roller, and support rollers. The storage rack is fixedly installed on one end of the main body. The roll material roller is connected to the storage rack by fasteners and is rotatably mounted. An array of support rollers is mounted on the storage rack, and each support roller is rotatably connected to the storage rack.

[0009] In a preferred embodiment of the present invention, the slitting assembly includes a slitting frame, a second motor and a fixed cutting roller. The slitting frames are symmetrically arranged on the main body, and each slitting frame is fixedly connected to the main body. The second motor is fixedly connected to the interior of the main body, and the output end of the second motor is connected to the fixed cutting roller via a transmission belt.

[0010] In a preferred embodiment of this utility model, a first gear is fixedly connected to the fixed cutting roller, the first gear meshes with a second gear, the second gear is fixedly connected to the transmission roller, the transmission roller is rotatably connected to the slitting frame, a plurality of blades are connected to the transmission roller by fasteners, and protective covers are rotatably connected between the slitting frames.

[0011] In a preferred embodiment of this utility model, cylinders are symmetrically arranged on the main body, each cylinder is fixedly connected to the main body, and the output end of each cylinder is fixedly connected to a lifting block through a coupling. Each lifting block is rotatably connected to a movable roller, and a fixed roller is provided at the bottom of the movable roller. The fixed roller is rotatably connected to the main body.

[0012] In a preferred embodiment of this utility model, the detection component includes a detection table, a mounting frame, and a detection module. The detection table is fixedly connected to the main body, the mounting frames are symmetrically arranged on the main body, and each mounting frame is fixedly connected to the main body. The detection module is arranged between the mounting frames.

[0013] In a preferred embodiment of this utility model, a movable block is slidably connected between the mounting brackets, and the movable block is connected to the mounting bracket by fasteners. An electrically controlled slider is slidably connected to the movable block, and a detection module is fixedly connected to the electrically controlled slider.

[0014] In a preferred embodiment of the present invention, the cleaning component includes a processing end, a first motor is fixedly connected to the bottom of the processing end, the output end of the first motor is connected to a drive shaft via a drive belt, the drive shaft is rotatably connected to the processing end, and drive blocks are symmetrically arranged on the drive shaft, each drive block being fixedly connected to the drive shaft.

[0015] In a preferred embodiment of the present invention, each of the transmission blocks is rotatably connected to the same lifting deburring module. A sliding groove is provided on the processing end, and the lifting deburring module is slidably connected to the sliding groove. A support base is fixedly connected to the processing end. The lifting deburring module and the support base are staggered and longitudinally fitted together.

[0016] Compared with the prior art, the present invention has the following advantages:

[0017] 1. This strip steel slitting machine, through its integrated design, avoids subsequent processing steps, thereby improving the processing efficiency of strip steel. Furthermore, it performs straightening after slitting and cleaning after straightening, thus improving the quality of the strip steel.

[0018] 2. This strip steel slitting machine has an inspection module that inspects the slitting strip steel, assesses the quality of the processed strip steel based on the inspection results, and provides feedback on the results to allow for timely shutdown of operations, adjustment of internal components, and reduction of losses.

[0019] 3. In this strip steel production slitting machine, the strip steel will bend downward after extrusion in the staggered arrangement of the lifting deburring module and the support seat, but the bent part of the strip steel will remain completely horizontal, thus achieving the correction of the strip steel. Moreover, the movable roller and the fixed roller cooperate to perform multiple corrections, thereby improving the correction effect.

[0020] The specific embodiments of this utility model will be described in further detail below with reference to the accompanying drawings. Attached Figure Description

[0021] In the attached diagram:

[0022] Figure 1 This is a three-dimensional schematic diagram of the present invention;

[0023] Figure 2 This is a schematic diagram of the structure of the storage rack of this utility model;

[0024] Figure 3 This is a schematic diagram of the slitting frame structure of this utility model;

[0025] Figure 4 This is a schematic diagram of the structure on the testing platform of this utility model;

[0026] Figure 5 This is a schematic diagram of the structure on the processing end of this utility model.

[0027] In the diagram: 1. Main body; 11. Control console module; 12. Inspection table; 2. Storage rack; 21. Roll material roller; 22. Support roller; 3. Processing end; 31. Slide groove; 32. First motor; 33. Drive shaft; 34. Drive block; 35. Lifting and deburring module; 36. Support base; 4. Slitting frame; 41. Second motor; 42. Fixed cutting roller; 43. First gear; 44. Second gear; 45. Drive roller; 46. Protective cover; 5. Cylinder; 51. Lifting block; 52. Movable roller; 53. Fixed roller; 6. Mounting frame; 61. Movable block; 62. Electrically controlled slider; 63. Inspection module. Detailed Implementation

[0028] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions in the embodiments will be clearly and completely described below with reference to the accompanying drawings. The following embodiments are used to illustrate this utility model.

[0029] Please see Figure 1-5 A strip steel slitting machine includes a main body 1, on which a control module 11 is fixedly connected; a storage component for storing strip steel raw materials, disposed at one end of the main body 1; a slitting component for slitting the strip steel, disposed at one end of the main body 1; an inspection component disposed at the other end of the main body 1 for inspecting the strip steel; and a cleaning component disposed at the other end of the inspection component for inspecting the inspected strip steel.

[0030] By storing the raw steel strip on a storage assembly, the strip is then fed into a slitting assembly. The slitting assembly slits the strip, and after slitting, it undergoes a straightening process. The slitted strip is then sent to an inspection assembly, where it is inspected and the results are fed back. The inspected strip is then sent to a cleaning assembly for cleaning. This integrated design eliminates subsequent processing steps, thus improving strip processing efficiency. Furthermore, the straightening and cleaning processes after slitting enhance the quality of the strip.

[0031] It is worth noting that the console module 11 is a conventionally used electronic control module in the field. The console module 11 is electrically connected to any component in this device. Since the console module 11 is a known technology and is not an improvement part targeted by the optimization scheme, it is not described in detail in the text and will not be elaborated here.

[0032] The storage component includes a storage rack 2, a roll material roller 21, and a support roller 22. The storage rack 2 is fixedly installed on one end of the main body 1. The roll material roller 21 is connected to the storage rack 2 by fasteners and is rotatably set. The support rollers 22 are arranged in an array on the storage rack 2, and each support roller 22 is rotatably connected to the storage rack 2.

[0033] Before construction, load an appropriate amount of strip steel raw material onto the roll 21, then fix the roll 21 to the storage rack 2 with fasteners, and pass the strip steel raw material through the support rolls 22 alternately to supply the raw material to the device and keep the strip steel raw material in a taut state.

[0034] The fasteners include a hoop and bolts. The hoop and the storage rack 2 are connected by bolts, and the roll material roller 21 is rotatably mounted in the hoop.

[0035] The slitting assembly includes a slitting frame 4, a second motor 41, and a fixed cutting roller 42. The slitting frames 4 are symmetrically arranged on the main body 1, and each slitting frame 4 is fixedly connected to the main body 1. The second motor 41 is fixedly connected to the interior of the main body 1, and the output end of the second motor 41 is connected to the fixed cutting roller 42 via a transmission belt.

[0036] The fixed cutting roller 42 is fixedly connected to a first gear 43, which meshes with a second gear 44. The second gear 44 is fixedly connected to a transmission roller 45, which is rotatably connected to the slitting frame 4. Multiple blades are connected to the transmission roller 45 by fasteners, including but not limited to bolts. Protective covers 46 are rotatably connected between the slitting frames 4.

[0037] Among them, cylinders 5 are symmetrically arranged on the main body 1. Each cylinder 5 is fixedly connected to the main body 1. Each cylinder 5 output end is fixedly connected to a lifting block 51 through a coupling. Each lifting block 51 is rotatably connected to a movable roller 52. A fixed roller 53 is provided at the bottom of the movable roller 52. The fixed roller 53 is rotatably connected to the main body 1.

[0038] The second motor 41 drives the fixed cutting roller 42 to rotate through the output end and the transmission belt. The rotation of the fixed cutting roller 42 drives the first gear 43, which meshes with the second gear 44. The second gear 44 drives the transmission roller 45 to rotate, and the rotation of the transmission roller 45 drives the blade to rotate. This enables the strip steel passing between the fixed cutting roller 42 and the transmission roller 45 to be slit. The processing of the strip steel is shielded by the protective cover 46 to prevent the transmission roller 45 and the blade on the transmission roller 45 from posing a threat to construction safety.

[0039] After the strip steel is slitting, the strip steel passes between the movable roller 52 and the fixed roller 53, and the output end of the cylinder 5, in conjunction with the coupling, drives the lifting block 51 to rise and fall. The lifting block 51 rises and falls, driving the movable roller 52. The distance between the movable roller 52 and the fixed roller 53 is adjusted to a suitable position. After the strip steel is slitting, extrusion straightening is performed.

[0040] If the strip width needs to be adjusted, first flip the protective cover 46 to open it, then loosen the blades with the fasteners, then adjust the spacing between the blades, and then fix the position of the blades with the fasteners to complete the strip width adjustment.

[0041] The testing components include a testing platform 12, a mounting frame 6, and a testing module 63. The testing platform 12 is fixedly connected to the main body 1. The mounting frames 6 are symmetrically arranged on the main body 1, and each mounting frame 6 is fixedly connected to the main body 1. The testing module 63 is arranged between the mounting frames 6.

[0042] Among them, a movable block 61 is slidably connected between the mounting brackets 6, and the movable block 61 is connected to the mounting bracket 6 by fasteners, including but not limited to bolts. An electrically controlled slider 62 is slidably connected to the movable block 61, and a detection module 63 is fixedly connected to the electrically controlled slider 62.

[0043] The processed strip steel is conveyed to the inspection table 12. Before this, the position of the movable block 61 is manually adjusted. The adjustment is achieved by tightening or loosening the fasteners and sliding the movable block 61. The electrically controlled slider 62 slides through internal components. The electrically controlled slider 62 drives the inspection module 63 to move. The inspection module 63 inspects the strip steel after slitting. The quality of the processed strip steel is inspected based on the inspection results, and the inspection results are fed back so that the work can be stopped in time, the internal components can be adjusted, and the work can be stopped in time to reduce losses.

[0044] It is worth noting that the detection module 63 includes acquiring and constructing a hot-rolled strip image dataset; establishing a hot-rolled strip detection model based on a support vector machine; designing a hot-rolled strip deviation early warning algorithm based on the steel-containing images detected by the hot-rolled strip detection model; and embedding the hot-rolled strip detection model and the hot-rolled strip deviation early warning algorithm into the on-site surface detection system to provide real-time feedback of strip steel early warning and deviation amount to the host computer. This invention constructs a hot-rolled strip detection model based on hot-rolled strip production image data and a machine learning algorithm, and then designs a hot-rolled strip deviation early warning algorithm for the classified steel-containing images. Using the above method, it is possible to accurately and quickly identify the categories of steel-containing and steel-free areas during different steel coil rolling processes, and provide timely early warning feedback for deviation situations occurring during operation, which is of great significance for the stable operation and shape control of strip steel rolling. The detection module 63 has already been disclosed in the prior art CN117197059B, "A Method for Detecting and Deviating from Steel in Hot-rolled Strip," and will not be described again here.

[0045] The cleaning component includes a processing end 3, with a first motor 32 fixedly connected to the bottom of the processing end 3. The output end of the first motor 32 is connected to a transmission shaft 33 via a transmission belt. The transmission shaft 33 is rotatably connected to the processing end 3. Transmission blocks 34 are symmetrically arranged on the transmission shaft 33, and each transmission block 34 is fixedly connected to the transmission shaft 33.

[0046] Each of the transmission blocks 34 is rotatably connected to the same lifting deburring module 35. A groove 31 is provided on the processing end 3. The lifting deburring module 35 is slidably connected to the groove 31. A support base 36 is fixedly connected to the processing end 3. The lifting deburring module 35 and the support base 36 are staggered and are longitudinally fitted together.

[0047] After strip inspection, the strip passes between the lifting deburring module 35 and the support base 36. The lifting deburring module 35 and the support base 36 are staggered and longitudinally attached to remove burrs from the strip. Based on the feedback of the inspection results, the first motor 32 drives the transmission shaft 33 to rotate via the transmission belt. The transmission shaft 33 drives the transmission block 34, which is driven to swing. The transmission block 34 drives the lifting deburring module 35 to slide and lift within the slide groove 31, thereby changing the distance between the lifting deburring module 35 and the support base 36. By changing the distance, the force applied to the strip is increased, which removes burrs from the strip while simultaneously achieving strip extrusion straightening.

[0048] In the staggered arrangement of the lifting deburring module 35 and the support base 36, the extruded strip will bend downwards, but the bent part of the strip remains completely horizontal, thus correcting the strip. The strip is then wound and collected.

[0049] Working principle: Before construction, a suitable amount of strip steel raw material is loaded onto the coil roller 21. Then, the coil roller 21 is fixedly installed to the storage rack 2 with fasteners, and the strip steel raw material is passed alternately between the support rollers 22, thereby supplying raw materials to the device and keeping the strip steel raw material in a taut state. The second motor 41 drives the fixed cutting roller 42 to rotate through the output end and the transmission belt. The rotation of the fixed cutting roller 42 drives the first gear 43, which meshes with the second gear 44. The second gear 44 drives the transmission roller 45 to rotate, and the rotation of the transmission roller 45 drives the blade to rotate, thereby realizing the slitting of the strip steel passing between the fixed cutting roller 42 and the transmission roller 45, and through the protection The cover 46 shields the strip steel during processing, preventing the drive roller 45 and its blades from posing a threat to construction safety. After strip steel slitting, the strip steel passes between the movable roller 52 and the fixed roller 53. The output end of the cylinder 5, in conjunction with the coupling, drives the lifting block 51 to rise and fall. The rising and falling of the lifting block 51 drives the movable roller 52, adjusting the distance between the movable roller 52 and the fixed roller 53 to a suitable position. After strip steel slitting, extrusion straightening is performed. If the strip steel slitting width needs to be adjusted, the protective cover 46 is first flipped open. Then, the blades are loosened using fasteners. The distance between the blades is then adjusted, and finally, the blades are fixed in place using fasteners, thus completing the strip steel slitting width adjustment. The strip steel is conveyed to the inspection table 12. Before this, the position of the movable block 61 is manually adjusted. The adjustment is achieved by loosening or loosening the fasteners and sliding the movable block 61. The electrically controlled slider 62 slides through internal components, driving the inspection module 63 to move. The inspection module 63 inspects the strip steel after slitting, and the quality of the processed strip steel is checked based on the inspection results. The inspection results are then fed back, allowing for timely shutdown of the work, adjustment of internal components, and reduction of losses. After the strip steel is inspected, it passes between the lifting deburring module 35 and the support base 36. The lifting deburring module 35 and the support base 36 are staggered and longitudinally fitted, which helps to clean the strip steel. The process involves removing burrs, and based on feedback from the detection results, the first motor 32 drives the transmission shaft 33 to rotate via the transmission belt. The transmission shaft 33 drives the transmission block 34, which in turn swings. The transmission block 34 then drives the lifting deburring module 35 to slide and rise within the slide groove 31, thereby changing the distance between the lifting deburring module 35 and the support base 36. By changing the distance, the force applied to the strip increases, removing burrs while simultaneously straightening the strip. In the staggered arrangement of the lifting deburring module 35 and the support base 36, the strip bends downward after being straightened, but the bent portion remains completely horizontal, thus straightening the strip. The strip is then wound and collected.

[0050] It is understood that this utility model has been described through some embodiments, and those skilled in the art will recognize that various changes or equivalent substitutions can be made to these features and embodiments without departing from the spirit and scope of this utility model. Furthermore, under the teachings of this utility model, these features and embodiments can be modified to adapt to specific situations and materials without departing from the spirit and scope of this utility model. Therefore, this utility model is not limited to the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application are within the protection scope of this utility model.

Claims

1. A strip steel slitting machine, characterized in that, include: The main body (1) has a control console module (11) fixedly connected to it; Storage component, used to store strip steel raw materials, is located outside one end of the main body (1); The slitting assembly is used to slit the strip steel and is located at one end of the main body (1). The detection component is located at the other end of the main body (1) and is used to detect the strip steel. The cleaning component is located at the other end of the inspection component and is used to inspect the strip steel after inspection.

2. The strip steel slitting machine according to claim 1, characterized in that, The storage assembly includes a storage rack (2), a roll material roller (21), and a support roller (22). The storage rack (2) is fixedly installed on one end of the main body (1). The roll material roller (21) is connected to the storage rack (2) by fasteners and is rotatably set. The support rollers (22) are arranged in an array on the storage rack (2), and each support roller (22) is rotatably connected to the storage rack (2).

3. The strip steel slitting machine according to claim 1, characterized in that, The slitting assembly includes a slitting frame (4), a second motor (41), and a fixed cutting roller (42). The slitting frames (4) are symmetrically arranged on the main body (1), and each slitting frame (4) is fixedly connected to the main body (1). The second motor (41) is fixedly connected to the interior of the main body (1), and the output end of the second motor (41) is connected to the fixed cutting roller (42) via a transmission belt.

4. The strip steel slitting machine according to claim 3, characterized in that, A first gear (43) is fixedly connected to the fixed cutting roller (42), the first gear (43) meshes with a second gear (44), the second gear (44) is fixedly connected to the transmission roller (45), the transmission roller (45) is rotatably connected to the slitting frame (4), and multiple blades are connected to the transmission roller (45) by fasteners. Protective covers (46) are rotatably connected between the slitting frames (4).

5. The strip steel slitting machine according to claim 1, characterized in that, The main body (1) is symmetrically provided with cylinders (5), each cylinder (5) is fixedly connected to the main body (1), and the output end of each cylinder (5) is fixedly connected to a lifting block (51) through a coupling. Each lifting block (51) is rotatably connected to a movable roller (52), and a fixed roller (53) is provided at the bottom of the movable roller (52). The fixed roller (53) is rotatably connected to the main body (1).

6. The strip steel slitting machine according to claim 1, characterized in that, The detection assembly includes a detection table (12), a mounting frame (6), and a detection module (63). The detection table (12) is fixedly connected to the main body (1). The mounting frames (6) are symmetrically arranged on the main body (1), and each mounting frame (6) is fixedly connected to the main body (1). The detection module (63) is arranged between the mounting frames (6).

7. The strip steel slitting machine according to claim 6, characterized in that, A movable block (61) is slidably connected between the mounting brackets (6). The movable block (61) and the mounting brackets (6) are connected by fasteners. An electrically controlled slider (62) is slidably connected on the movable block (61). A detection module (63) is fixedly connected on the electrically controlled slider (62).

8. The strip steel slitting machine according to claim 1, characterized in that, The cleaning component includes a processing end (3), a first motor (32) is fixedly connected to the bottom of the processing end (3), the output end of the first motor (32) is connected to a transmission shaft (33) via a transmission belt, the transmission shaft (33) is rotatably connected to the processing end (3), and transmission blocks (34) are symmetrically arranged on the transmission shaft (33), each transmission block (34) is fixedly connected to the transmission shaft (33).

9. The strip steel slitting machine according to claim 8, characterized in that, Each of the transmission blocks (34) is rotatably connected to the same lifting deburring module (35). A groove (31) is provided on the processing end (3). The lifting deburring module (35) is slidably connected to the groove (31). A support base (36) is fixedly connected to the processing end (3). The lifting deburring module (35) and the support base (36) are staggered and longitudinally fitted together.

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