Horizontal machining center column with counterweight function

By using a combination of counterweight cylinders, moving pulleys, and fixed pulleys, the stability problem of the horizontal machining center column in the machining of large-sized workpieces is solved, achieving high-precision and long-life machining results.

CN224543777UActive Publication Date: 2026-07-24DONGGUAN SHUNMENG CNC MASCH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
DONGGUAN SHUNMENG CNC MASCH CO LTD
Filing Date
2025-08-04
Publication Date
2026-07-24

AI Technical Summary

Technical Problem

When machining large and heavy workpieces, the counterweight components of traditional horizontal machining centers are prone to swaying and shifting, affecting stability, causing damage to parts, and making it difficult to achieve high-precision machining.

Method used

It uses a counterweight cylinder, a movable pulley assembly, and a fixed pulley assembly in combination, guided by a second guide rail, to reduce the chain sway amplitude and increase stability.

Benefits of technology

This improved the stability of the machining center column, ensured high-precision machining of large workpieces, and extended the service life of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application belongs to the technical field of machining equipment structure, and particularly relates to a horizontal machining center stand column with counterweight function, which comprises a fixed stand column, a driving motor is installed at the top end of the fixed stand column, a machine head box driven by the driving motor is installed on the use side of the fixed stand column, a counterweight cylinder, a chain and a fixed pulley assembly arranged at the top of the fixed stand column are further included, the counterweight cylinder is fixedly arranged on the counterweight side of the fixed stand column, the counterweight cylinder comprises a cylinder body and a moving rod installed at the driving end of the cylinder body, and a movable pulley assembly is arranged at the top end of the moving rod; the initial end of the chain is connected with the machine head box, the terminal end of the chain is connected with the fixed pulley assembly by passing through the fixed pulley assembly and the movable pulley assembly, a first guide rail is installed on the counterweight side of the fixed stand column, a moving piece is sleeved at the top end of the moving rod, and the moving piece is installed with a first sliding block matched with the first guide rail.
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Description

Technical Field

[0001] This application belongs to the technical field of mechanical processing equipment structure, specifically relating to a horizontal machining center column with counterweight function. Background Technology

[0002] Currently, with the continuous advancement of machining technology, machined parts are becoming increasingly complex and larger in size. While some traditional machining equipment possesses good machining accuracy, its operating range and load-bearing capacity are limited, making it difficult to process large and heavy workpieces. Some equipment can process large and heavy workpieces, but the machining accuracy is generally low, hindering precision machining. Therefore, traditional machining equipment struggles to meet the machining needs of certain fields. Many equipment manufacturers are developing machining equipment with high precision suitable for large workpieces. As the most important moving component of a machining center, the performance of the machining center column is a crucial factor determining machining accuracy.

[0003] The column of a horizontal machining center often needs to be equipped with a heavy headstock. The up and down movement of the headstock will put great pressure on the connection points of the driving components, making the relevant components prone to damage. Counterweight components are required. However, most existing counterweight components use a combination structure of counterweight blocks and pulleys to achieve the counterweight function. This can easily cause the chain to swing and deviate during use, affecting the counterweight function. There is an urgent need for a solution that can solve the above problems. Summary of the Invention

[0004] The purpose of this application is to provide a horizontal machining center column with counterweight function to address the shortcomings of the existing technology. In practical applications, the counterweight function is achieved through a counterweight cylinder, a second guide rail, a movable pulley assembly, and a fixed pulley assembly, thereby increasing stability.

[0005] To achieve the above objectives, this application adopts the following technical solution:

[0006] A horizontal machining center column with counterweight function includes a fixed column, a drive motor mounted on the top of the fixed column, a user side of the fixed column, and a headstock housing driven by the drive motor mounted on the user side. The column also includes:

[0007] A counterweight cylinder is fixedly installed on the counterweight side of the fixed column relative to the use side. The counterweight cylinder includes a cylinder body and a movable rod installed on the drive end of the cylinder body. A movable pulley assembly is provided at the top of the movable rod.

[0008] A fixed pulley assembly is disposed on the top of the fixed column;

[0009] A chain, the initial end of which is connected to the headstock, and the terminal end of which passes around the fixed pulley assembly and the movable pulley assembly and is connected to the fixed pulley assembly;

[0010] The counterweight side is equipped with a first guide rail, the top of the moving rod is fitted with a moving component, and the moving component is equipped with a first slider that matches the first guide rail.

[0011] As an improvement to the horizontal machining center column with counterweight function described in this application, the movable pulley assembly includes a first bracket and a movable pulley fixed to the first bracket by a first bearing, and the chain passes around the movable pulley.

[0012] As an improvement to the horizontal machining center column with counterweight function described in this application, the fixed pulley assembly includes a second bracket and a fixed pulley fixed to the second bracket by a second bearing, the chain passes around the fixed pulley, and the termination end is fixed to the side of the second bracket near the movable pulley.

[0013] As an improvement to the horizontal machining center column with counterweight function described in this application, the cylinder body is fixedly installed on the counterweight side by a third bracket.

[0014] As an improvement to the horizontal machining center column with counterweight function described in this application, the drive end of the drive motor is provided with a lead screw, and the headstock is sleeved on the lead screw.

[0015] As an improvement to the horizontal machining center column with counterweight function described in this application, a second guide rail is installed on the use side, and a second slider matching the second guide rail is provided on the side of the headstock near the use side.

[0016] The beneficial effects of this application are as follows: the second guide rail in this application can guide the movement of the movable pulley assembly, and the fixed pulley assembly is fixedly installed on the top of the fixed column. The two work together to reduce the swaying amplitude of the chain during the movement of the counterweight cylinder and the head box, thereby increasing the overall stability and ensuring that the counterweight function is better realized. Attached Figure Description

[0017] The features, advantages, and technical effects of exemplary embodiments of this application will now be described with reference to the accompanying drawings.

[0018] Figure 1 This is one of the structural schematic diagrams of an embodiment of this application.

[0019] Figure 2 This is a second structural schematic diagram of an embodiment of this application.

[0020] Figure 3This is the third structural schematic diagram of an embodiment of this application (without chains).

[0021] The reference numerals in the attached figures are explained as follows:

[0022] 1. Fixed column; 11. Usage side; 111. Second guide rail; 12. Counterweight side; 121. First guide rail;

[0023] 2. Drive motor;

[0024] 3. Head box; 31. Second slider;

[0025] 4. Counterweight cylinder; 41. Cylinder body; 411. Third support; 42. Moving rod; 421. Moving part; 422. First slider;

[0026] 5. Movable pulley assembly; 51. First bracket; 52. First bearing; 53. Movable pulley;

[0027] 6. Fixed pulley assembly; 61. Second bracket; 62. Second bearing; 63. Fixed pulley;

[0028] 7. Chain;

[0029] 8. Lead screw. Detailed Implementation

[0030] If certain terms are used in the specification and claims to refer to specific components, those skilled in the art will understand that hardware manufacturers may use different names to refer to the same component. This specification and claims do not distinguish components based on differences in name, but rather on differences in function. The term "comprising" throughout the specification and claims is an open-ended term and should be interpreted as "including but not limited to." "Approximately" means that within an acceptable margin of error, those skilled in the art can solve the technical problem and substantially achieve the technical effect within a certain margin of error. Furthermore, terms such as "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0031] In the description of this application, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "horizontal", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.

[0032] In this application, unless otherwise expressly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.

[0033] The following is in conjunction with the appendix Figures 1-3 The present application will be further described in detail with reference to specific implementation methods, but this is not intended to limit the present application.

[0034] Implementation

[0035] A horizontal machining center column with counterweight function includes a fixed column 1 and a chain 7. The top of the fixed column 1 is equipped with a drive motor 2 and a fixed pulley assembly 6. The fixed column 1 includes a user side 11 and a counterweight side 12. The user side 11 is equipped with a headstock box 3. The drive end of the drive motor 2 is provided with a lead screw 8, and the headstock box 3 is sleeved on the lead screw 8. The counterweight side 12 is equipped with a counterweight cylinder 4. The counterweight cylinder 4 includes a cylinder body 41 and a moving rod 42 installed on the drive end of the cylinder body 41. The top of the moving rod 42 is provided with a movable pulley assembly 5. The initial end of the chain 7 is connected to the headstock box 3, and the terminal end of the chain 7 passes around the fixed pulley assembly 6 and the movable pulley assembly 5 and is connected to the fixed pulley assembly 6. The counterweight side 12 is equipped with a first guide rail 121. The top of the moving rod 42 is sleeved with a moving part 421, and the moving part 421 is equipped with a first slider 422 that matches the first guide rail 121.

[0036] In practical applications, the drive motor 2 drives the head box 3 to move up and down via the lead screw 8. The head box 3 is connected to external components. Due to the large weight of the head box 3, pressure will be concentrated at the connection point with the lead screw 8 during movement, requiring a counterweight device. In this embodiment, a counterweight cylinder 4, a movable pulley assembly 5, and a fixed pulley assembly 6 are used in combination to achieve the counterweight function, avoiding the situation where pressure concentration causes the components to malfunction or be damaged. The counterweight cylinder 4 is a cylinder or other components with the same function, used to provide the power required to balance the head box 3. The movable pulley assembly 5 is used to reduce the stroke required for the counterweight cylinder 4 to move. The fixed pulley assembly 6 is used to change the direction of the force. At the same time, the fixed pulley assembly 6 is fixed to the top of the fixed column, and the first guide rail 121 plays a fixed guiding role in the up and down movement of the movable pulley assembly 5 driven by the counterweight cylinder 4. The two work together to minimize the swaying amplitude of the chain 7 during use, increasing the service life of the chain 7 and increasing the overall stability, thus better ensuring the realization of the counterweight function.

[0037] Specifically, the movable pulley assembly 5 includes a first bracket 51 and a movable pulley 53 fixed to the first bracket 51 via a first bearing 52, with a chain 7 passing over the movable pulley 53; the fixed pulley assembly 6 includes a second bracket 61 and a fixed pulley 63 fixed to the second bracket 61 via a second bearing 62, with a chain 7 passing over the fixed pulley 63, and the end of the chain 7 being fixed to the side of the second bracket 61 near the movable pulley 53.

[0038] In this embodiment, the first bearing 52 and the second bearing 62 are ball bearings, which can reduce friction and facilitate installation; the second bracket 61 is installed at an angle relative to the top surface of the fixed column 1, forming an angle with its edge, which can reserve space for the use of other components and avoid collisions during use due to overly tight installation of components.

[0039] Specifically, the cylinder body 41 is fixedly installed on the counterweight side 12 via the third bracket 411, and the second guide rail 111 is installed on the use side 11. The head box 3 is provided with a second slider 31 that matches the second guide rail 111 on the side close to the use side 11. The fixed use of the cylinder body 41 and the fixed guiding effect of the second guide rail 111 on the movement of the head box 3 further increase the overall stability.

[0040] Furthermore, any content not described in detail in this specification is existing technology known to those skilled in the art.

[0041] Based on the disclosure and teachings of the foregoing specification, those skilled in the art can make changes and modifications to the above embodiments. Therefore, this application is not limited to the specific embodiments described above, and any obvious improvements, substitutions, or modifications made by those skilled in the art based on this application are within the scope of protection of this application. Furthermore, although some specific terms are used in this specification, these terms are only for convenience of explanation and do not constitute any limitation on this application.

Claims

1. A horizontal machining center column with counterweight function, comprising a fixed column (1), wherein a drive motor (2) is mounted on the top of the fixed column (1), the fixed column (1) includes a user side (11), and a headstock (3) driven by the drive motor (2) is mounted on the user side (11), characterized in that, Also includes: The counterweight cylinder (4) is fixedly installed on the counterweight side (12) of the fixed column (1) relative to the use side (11). The counterweight cylinder (4) includes a cylinder body (41) and a moving rod (42) installed on the drive end of the cylinder body (41). The top of the moving rod (42) is provided with a movable pulley assembly (5). Fixed pulley assembly (6), the fixed pulley assembly (6) is disposed on the top of the fixed column (1); Chain (7), the initial end of the chain (7) is connected to the head box (3), and the end of the chain (7) passes around the fixed pulley assembly (6) and the movable pulley assembly (5) and is connected to the fixed pulley assembly (6); The counterweight side (12) is equipped with a first guide rail (121), and the top of the moving rod (42) is fitted with a moving part (421). The moving part (421) is equipped with a first slider (422) that matches the first guide rail (121).

2. The horizontal machining center column with counterweight function as described in claim 1, characterized in that, The movable pulley assembly (5) includes a first bracket (51) and a movable pulley (53) fixed to the first bracket (51) by a first bearing (52), and the chain (7) passes around the movable pulley (53).

3. The horizontal machining center column with counterweight function as described in claim 2, characterized in that, The fixed pulley assembly (6) includes a second bracket (61) and a fixed pulley (63) fixed to the second bracket (61) by a second bearing (62). The chain (7) passes around the fixed pulley (63) and the termination end is fixed to the side of the second bracket (61) near the movable pulley (53).

4. The horizontal machining center column with counterweight function as described in claim 1, characterized in that, The cylinder body (41) is fixedly installed on the counterweight side (12) by the third bracket (411).

5. The horizontal machining center column with counterweight function as described in claim 1, characterized in that, The drive end of the drive motor (2) is provided with a lead screw (8), and the head box (3) is sleeved on the lead screw (8).

6. The horizontal machining center column with counterweight function as described in claim 1, characterized in that, The user side (11) is equipped with a second guide rail (111), and the head box (3) is provided with a second slider (31) that matches the second guide rail (111) on the side close to the user side (11).