Belt cutting device with automatic debris cleaning function

Abstract

The utility model discloses a tape cutting device with automatic scrap cleaning function relates to textile machinery technical field, including scrap cleaning mechanism, the top of scrap cleaning mechanism is provided with tape cutting mechanism, the scrap cleaning mechanism includes fixed box, the rear side of the inner wall of fixed box is equipped with limit card slot, the left and right sides of the inner wall of fixed box all are fixedly installed with the supporting plate. The utility model discloses through tape collection frame, scrap collection drawer and the screening effect of stainless steel braided net, make the tape after cutting and scrap automatic separation under the action of gravity, and the tape is blocked in the collection frame, and the scrap falls into the lower drawer through the mesh, combines the vibration motor drive tape collection frame high -frequency vibration, forces the scrap to separate tape gap and accelerates through the mesh and falls down, significantly improves the cleaning efficiency, avoids the equipment jam problem caused by the accumulation of scrap, reduces the manual cleaning frequency.

Description

Technical Field

[0001] This utility model relates to the field of textile machinery technology, specifically to a webbing cutting device with an automatic debris cleaning function. Background Technology

[0002] Automatic webbing cutting machines, also known as fully automatic webbing cutting machines or fully automatic webbing shearing machines, are industrial cutting equipment mainly used for cutting webbing, nylon tape, elastic bands, and other materials to specific dimensions, serving ribbon factories, webbing factories, and the packaging and gift processing industry. The existing technology has the following problems:

[0003] Chinese patent document CN219547396U discloses a webbing equal-length cutting device. A rolling conveyor mechanism conveys the webbing to a guiding mechanism and a cutting mechanism. The guiding mechanism prevents the webbing from shifting during conveying. The cutting mechanism includes an upper cutting wheel and a lower cutting wheel. The upper and lower cutting wheels rotate synchronously but in opposite directions. A cutting component is mounted on the surface of the upper cutting wheel along its axial direction. A cutting groove corresponding to the cutting component is formed on the surface of the lower cutting wheel. Using this technical solution, the webbing enters the guiding mechanism and cutting mechanism under the conveying of the rolling conveyor mechanism. The guiding mechanism guides the webbing, preventing it from tilting. Once inside the cutting mechanism, the webbing, with one revolution of the upper cutting wheel, can be cut to the same length as its circumference. With the continuous rotation of the upper cutting wheel, the webbing can be quickly cut into several strips of equal length, greatly improving cutting efficiency.

[0004] Although the aforementioned literature allows for the cutting of webbing, the fiber debris generated during cutting tends to accumulate on the lower cutting roller or fall into the collection box along with the webbing. When it accumulates on the lower cutting roller or in the gaps, it can easily cause equipment jamming and accelerated wear. Operators need to frequently stop the machine to clean up the debris, reducing production efficiency and increasing labor costs. Furthermore, the debris that falls into the collection box requires an additional debris cleaning process due to the overlapping webbing, which is quite inconvenient. Utility Model Content

[0005] This invention provides a webbing cutting device with an automatic debris cleaning function to solve the problems mentioned in the background art.

[0006] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is as follows:

[0007] A webbing cutting device with automatic debris cleaning function includes a debris cleaning mechanism. The top of the debris cleaning mechanism is equipped with a webbing cutting mechanism. The debris cleaning mechanism includes a fixed box. A limit slot is opened on the rear side of the inner wall of the fixed box. Support plates are fixedly installed on both the left and right sides of the inner wall of the fixed box. A pull-out hole penetrating the inner cavity is opened on the front side of the fixed box. The top of the support plate is aligned with the bottom of the inner wall of the pull-out hole and the limit slot. A webbing collection frame is engaged with the inner side of the pull-out hole and the limit slot. A stainless steel woven mesh is fixedly installed below the inner ring of the webbing collection frame. A rubber ring is fixedly fitted on the front side of the outer wall of the webbing collection frame. The rubber ring fits against the inner ring of the pull-out hole. A debris collection drawer is provided below the webbing collection frame.

[0008] A further improvement of the present invention is that: a vibration groove penetrating the inner cavity is provided on the left side of the fixed box, a vibration contact plate is fixedly installed on the right side of the inner ring of the vibration groove, the right side of the vibration contact plate is in contact with the outer wall of the webbing collection frame, and a vibration motor is fixedly installed on the left side of the vibration contact plate.

[0009] A further improvement of the present invention is that: the front end of the fixed box is provided with a second pull-out hole that penetrates its inner cavity, the second pull-out hole is located below the first pull-out hole, the front end of the debris collection drawer is engaged with the inner ring of the second pull-out hole, and a second rubber ring is fixedly sleeved on the front side of the outer wall of the debris collection drawer, the second rubber ring being in contact with the inner ring of the second pull-out hole.

[0010] A further improvement of this utility model is that the webbing cutting mechanism includes two L-shaped brackets. The bottom ends of the vertical parts of the two L-shaped brackets are respectively fixedly installed on the top left and right sides of the fixed box. Opposing plates are fixedly installed at the horizontal opposite ends of the two L-shaped brackets. Two servo motors are fixedly installed on the front and rear sides of the left end of the left opposing plate. The output shafts of the servo motors pass through the opposite surfaces of the two opposing plates and are fixedly installed with conveyor wheels. A webbing guide mechanism is provided in the middle of the opposite surfaces of the two opposing plates. The webbing guide mechanism is located between the two front and rear conveyor wheels.

[0011] A further improvement of this utility model is that: the webbing guide mechanism includes an adjusting plate, which is fixedly installed on the top of two opposing plates. The adjusting plate has a vertically penetrating groove. A positive and negative threaded rod is movably installed on the right side of the inner wall of the groove. The left end of the positive and negative threaded rod extends through to the left side of the adjusting plate and is fixedly installed with a handwheel. The left and right sides of the outer wall of the positive and negative threaded rod are respectively provided with threaded walls with opposite threads, and the outer walls of the two threaded walls are threaded with adjusting hanging plates. The two adjusting hanging plates are slidably connected to the groove of the adjusting plate.

[0012] A further improvement of this utility model is that: guide plates are fixedly installed at the bottom ends of the two adjusting plates, and pulley grooves are opened on the opposite surfaces of the two guide plates. Several grooved pulleys are movably installed between the upper and lower sides of the inner walls of the two pulley grooves. The groove of the grooved pulley is on the same horizontal line as the top of the lower one of the two front and rear conveyor wheels.

[0013] A further improvement of this utility model is that: a spring chamber is provided on the upper one of the two conveying wheels on the front side, and a number of springs are uniformly fixedly installed on the inner wall of the spring chamber. A sliding plate is fixedly installed on one end of the springs away from the center of the conveying wheel. The sliding plate is slidably connected to the inner cavity of the spring chamber. A cutting blade is fixedly installed on the side of the sliding plate away from the spring, and the other end of the cutting blade penetrates to the outer wall of the conveying wheel.

[0014] Due to the adoption of the above technical solution, the technological progress achieved by this utility model compared to the prior art is as follows:

[0015] 1. This utility model provides a webbing cutting device with an automatic debris cleaning function. Through the screening action of the webbing collection frame, the debris collection drawer, and the stainless steel woven mesh, the cut webbing and debris are automatically separated under the action of gravity. The webbing is blocked in the collection frame, while the debris falls into the lower drawer through the mesh. Combined with the high-frequency vibration of the webbing collection frame driven by the vibration motor, the debris is forced to leave the gaps in the webbing and accelerates its fall through the mesh, which significantly improves the cleaning efficiency, avoids the equipment jamming problem caused by debris accumulation, and reduces the frequency of manual cleaning.

[0016] 2. This utility model provides a webbing cutting device with automatic debris cleaning function. The webbing guide mechanism adjusts the positive and negative threaded rods by handwheel, driving the grooved pulleys on both sides to move closer or further away synchronously, flexibly adapting to webbing of different widths, preventing conveying deviation, and enhancing the versatility of the equipment. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the debris cleaning mechanism of this utility model.

[0019] Figure 3 This is a schematic cross-sectional view of the fixed box body of the present invention.

[0020] Figure 4 This is a schematic diagram of the webbing cutting mechanism of this utility model.

[0021] Figure 5 This is a schematic diagram of the webbing guide mechanism of this utility model.

[0022] Figure 6 This is a cross-sectional schematic diagram of the conveyor wheel structure of this utility model.

[0023] In the diagram: 1. Debris cleaning mechanism; 11. Fixed box; 111. Vibration groove; 112. Vibration contact plate; 113. Vibration motor; 114. Pull-out hole two; 12. Limiting slot; 13. Support plate; 14. Pull-out hole one; 15. Webbing collection frame; 16. Stainless steel woven mesh; 17. Rubber ring one; 18. Debris collection drawer; 181. Rubber ring two; 2. Webbing cutting mechanism; 21. L-shaped bracket; 22. Opposing plate; 23. Servo motor; 24. Conveyor wheel; 241. Spring chamber; 242. Spring; 243. Slide plate; 244. Cutting blade; 25. Webbing guide mechanism; 251. Adjusting plate; 252. Positive and negative threaded rod; 253. Handwheel; 254. Adjusting hanging plate; 255. Guide plate; 256. Pulley groove; 257. Grooved pulley. Detailed Implementation

[0024] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0025] like Figure 1 , Figure 2 , Figure 3As shown, this utility model provides a webbing cutting device with automatic debris cleaning function, including a debris cleaning mechanism 1, a webbing cutting mechanism 2 on the top of the debris cleaning mechanism 1, a fixed box 11, a limiting groove 12 on the rear side of the inner wall of the fixed box 11, support plates 13 fixedly installed on both the left and right sides of the inner wall of the fixed box 11, a pull hole 14 penetrating the inner cavity of the fixed box 11 on the front side, the top of the support plate 13 aligned with the bottom of the inner wall of the pull hole 14 and the limiting groove 12, a webbing collecting frame 15 engaged with the inner side of the pull hole 14 and the limiting groove 12, a stainless steel woven mesh 16 fixedly installed below the inner ring of the webbing collecting frame 15, and a rubber ring 17 fixedly fitted on the front side of the outer wall of the webbing collecting frame 15. Rubber ring 17 fits into the inner ring of pull hole 14. A debris collection drawer 18 is provided below the webbing collection frame 15. A vibration groove 111 is provided on the left side of the fixed box 11, which penetrates its inner cavity. A vibration contact plate 112 is fixedly installed on the right side of the inner ring of the vibration groove 111. The right side of the vibration contact plate 112 fits into the outer wall of the webbing collection frame 15. A vibration motor 113 is fixedly installed on the left side of the vibration contact plate 112. A second pull hole 114 is provided at the front end of the fixed box 11, which penetrates its inner cavity. The second pull hole 114 is located below the first pull hole 14. The front end of the debris collection drawer 18 is engaged with the inner ring of the second pull hole 114. A rubber ring 181 is fixedly fitted on the front side of the outer wall of the debris collection drawer 18. The rubber ring 181 fits into the inner ring of the second pull hole 114.

[0026] Since the conveyor wheel 24 is suspended above the fixed housing 11, the cut webbing along with the debris falls into the webbing collection frame 15 inside the fixed housing 11 and onto the stainless steel woven mesh 16. The webbing is collected by the stainless steel woven mesh 16, while the debris falls through the holes of the stainless steel woven mesh 16 into the debris collection drawer 18. To improve the efficiency of debris falling, the vibration motor 113 can be activated to control the webbing collection frame 15, which is in contact with the vibration contact plate 112, to vibrate at high frequency. This causes the webbing on the stainless steel woven mesh 16 to vibrate and constantly change position, allowing the debris to quickly fall through the stainless steel woven mesh 16, thus improving the screening and cleaning efficiency. When collecting the webbing, simply place the webbing collection frame 15... Simply pull it out from the inside of the pull-out hole 14. During installation, align it with the pull-out hole 14 and insert it. With the support of the support plate 13, slide it into the limiting slot 12 to complete placement. After insertion, the rubber ring 17 is inserted into the pull-out hole 14 to improve the stability of the webbing collection frame 15 and prevent it from falling off due to vibration. Similarly, when it is necessary to clean up the collected debris, simply pull out the debris collection drawer 18 located below the stainless steel woven mesh 16 inside the pull-out hole 214 to empty the debris. During installation, align the debris collection drawer 18 with the pull-out hole 214 and slide it in until the rubber ring 181 is inserted into the inner ring of the pull-out hole 214 to complete the fixation. This also prevents the debris collection drawer 18 from popping out due to vibration and ensures stability during the collection process.

[0027] like Figure 4 , Figure 5As shown, the webbing cutting mechanism 2 includes two L-shaped brackets 21. The bottom ends of the vertical parts of the two L-shaped brackets 21 are fixedly installed on the top left and right sides of the fixed housing 11, respectively. Opposing plates 22 are fixedly installed on the horizontal opposite ends of the two L-shaped brackets 21. Two servo motors 23 are fixedly installed on the front and rear sides of the left end of the left opposing plate 22. The output shafts of the servo motors 23 pass through the opposite surfaces of the two opposing plates 22 and are fixedly installed with conveyor wheels 24. A webbing guide mechanism 25 is provided in the middle of the opposite surfaces of the two opposing plates 22. The webbing guide mechanism 25 is located between the two front and rear conveyor wheels 24. The webbing guide mechanism 25 includes an adjusting plate 251, which is fixedly installed on the top of the two opposing plates 22. The adjusting plate 251 has a vertically penetrating groove. A positive and negative threaded rod 252 is movably installed on the right side of the inner wall of the chute. The left end of the positive and negative threaded rod 252 extends to the left side of the adjusting plate 251 and is fixedly installed with a handwheel 253. The left and right sides of the outer wall of the positive and negative threaded rod 252 are respectively provided with threaded walls with opposite threads, and the outer walls of the two threaded walls are threadedly installed with adjusting hanging plates 254. The two adjusting hanging plates 254 are slidably connected to the chute opened in the adjusting plate 251. The bottom ends of the two adjusting hanging plates 254 are fixedly installed with guide plates 255. The opposite surfaces of the two guide plates 255 are provided with pulley grooves 256. Several grooved pulleys 257 are movably installed between the upper and lower sides of the inner wall of the two pulley grooves 256. The groove of the grooved pulley 257 is on the same horizontal line as the top of the lower one of the two front and rear conveying wheels 24.

[0028] During cutting, four servo motors 23 are started synchronously. The encoder controls the rotation direction of the two lower servo motors 23 to be opposite to that of the upper servo motor 23, so that the webbing can be clamped between the upper and lower conveyor wheels 24 and conveyed forward. During the conveying process, the handwheel 253 can be rotated according to the width of the webbing, thereby driving the positive and negative threaded rods 252 to rotate. By using the threaded walls of the opposite threads on the left and right sides of the outer wall of the positive and negative threaded rods 252 to connect with the threads of the adjusting hanging plates 254, the guide plates 255 at the bottom of the two adjusting hanging plates 254 can be controlled to move closer to each other. At the same time, the grooved pulleys 257 in the pulley grooves 256 opened on the left and right guide plates 255 will also move closer to each other until they fit against both sides of the webbing, thereby limiting the left and right position of the webbing and preventing the webbing from shifting too much, which would affect the cutting effect. It can also improve the compatibility for webbing of different widths.

[0029] like Figure 6As shown, one of the upper two conveyor wheels 24 on the front side has a spring chamber 241. Several springs 242 are evenly fixedly installed on the inner wall of the spring chamber 241. A sliding plate 243 is fixedly installed on one end of the several springs 242 away from the center of the conveyor wheel 24. The sliding plate 243 is slidably connected to the inner cavity of the spring chamber 241. A cutting blade 244 is fixedly installed on the side of the sliding plate 243 away from the springs 242. The other end of the cutting blade 244 penetrates to the outer wall of the conveyor wheel 24.

[0030] When the webbing passes between the two front conveyor rollers 24, the cutting blade 244 protruding from the outer wall of the conveyor roller 24 will squeeze when it rotates between the lower conveyor roller 24, causing the slide plate 243 to compress the spring 242. Using the compression force of the spring 242 in the spring chamber 241, the cutting blade 244 can press the blade of the passing webbing to cut it, and achieve the same length of cutting of the webbing as it passes.

[0031] The working principle of this ribbon cutting device with automatic debris cleaning function will be explained in detail below.

[0032] like Figure 1-6As shown, during cutting, four servo motors 23 are started synchronously. An encoder controls the rotation direction of the two lower servo motors 23 to be opposite to that of the upper servo motor 23, thus clamping the webbing between the upper and lower conveyor wheels 24 and conveying it forward. During conveying, the handwheel 253 can be rotated according to the width of the webbing, thereby driving the positive and negative threaded rods 252 to rotate. The threaded walls of the positive and negative threaded rods 252, with their opposite threads on the left and right sides, are connected to the threads of the adjusting hanging plates 254, controlling the guide plates 255 at the bottom of the two adjusting hanging plates 254 to move closer together. Simultaneously, the grooved pulleys 257 in the pulley grooves 256 of the left and right guide plates 255 also move closer together until they fit against both sides of the webbing, thus cutting the webbing. The left and right positions are limited to prevent the webbing from shifting significantly and affecting the cutting effect. This also improves compatibility with webbing of different widths. When the webbing passes between the two front conveyor wheels 24, the protruding cutting blades 244 on the outer wall of the conveyor wheels 24 rotate to between the lower conveyor wheel 24, causing the slide plate 243 to compress the spring 242. Utilizing the compression force of the spring 242 within the spring chamber 241, the cutting blades 244 press against the passing webbing for cutting, achieving equal-length cuts as the webbing passes. Since the conveyor wheels 24 are suspended above the fixed housing 11, the cut webbing, along with debris, falls into the fixed housing 11. The webbing is collected inside the webbing collection frame 15 and falls onto the stainless steel woven mesh 16. The webbing is collected by the stainless steel woven mesh 16, while the debris falls through the holes of the stainless steel woven mesh 16 into the debris collection drawer 18. To improve the efficiency of debris falling, the webbing collection frame 15, which is in contact with the vibrating contact plate 112, is controlled to vibrate at high frequency by starting the vibration motor 113. This causes the webbing on the stainless steel woven mesh 16 to vibrate and constantly change position, allowing the debris to fall quickly through the stainless steel woven mesh 16, thus improving the screening and cleaning efficiency. When collecting the webbing, simply pull the webbing collection frame 15 out from the inside of the pull hole 14. During installation, align it with the stainless steel woven mesh 16. The tape collection frame 15 is inserted into the pull-out hole 14 and supported by the support plate 13 until it slides into the limiting slot 12 for placement. After insertion, the rubber ring 17 is inserted into the pull-out hole 14 to improve the stability of the tape collection frame 15 and prevent it from falling off due to vibration. Similarly, when it is necessary to clean up the collected debris, simply pull out the debris collection drawer 18 located under the stainless steel woven mesh 16 inside the pull-out hole 214 to empty the debris. During installation, align the debris collection drawer 18 with the pull-out hole 214 and slide it in until the rubber ring 181 is inserted into the inner ring of the pull-out hole 214 to complete the fixation. This also prevents the debris collection drawer 18 from popping out due to vibration and ensures stability during the collection process.

[0033] The present invention has been described in detail above. However, modifications or improvements can be made to it, which will be obvious to those skilled in the art. Therefore, any modifications or improvements that do not depart from the spirit of the present invention are within the protection scope of the present invention.

Claims

1. A webbing cutting device with automatic debris cleaning function, comprising a debris cleaning mechanism (1), characterized in that: The top of the debris cleaning mechanism (1) is provided with a webbing cutting mechanism (2). The debris cleaning mechanism (1) includes a fixed box (11). A limit slot (12) is opened on the rear side of the inner wall of the fixed box (11). Support plates (13) are fixedly installed on both the left and right sides of the inner wall of the fixed box (11). A pull hole (14) penetrating its inner cavity is opened on the front side of the fixed box (11). The top of the support plate (13) is connected to the pull hole (14) and the limit slot. The bottom of the inner wall of the groove (12) is aligned front and back. The pull hole (14) and the inner side of the limiting slot (12) are engaged with a webbing collection frame (15). A stainless steel woven mesh (16) is fixedly installed below the inner ring of the webbing collection frame (15). A rubber ring (17) is fixedly fitted on the front side of the outer wall of the webbing collection frame (15). The rubber ring (17) fits against the inner ring of the pull hole (14). A debris collection drawer (18) is provided below the webbing collection frame (15).

2. The webbing cutting device with automatic debris cleaning function according to claim 1, characterized in that: The fixed housing (11) has a vibration groove (111) that runs through its inner cavity on the left side. A vibration contact plate (112) is fixedly installed on the right side of the inner ring of the vibration groove (111). The right side of the vibration contact plate (112) is in contact with the outer wall of the webbing collection frame (15). A vibration motor (113) is fixedly installed on the left side of the vibration contact plate (112).

3. The webbing cutting device with automatic debris cleaning function according to claim 1, characterized in that: The front end of the fixed box (11) is provided with a pull-out hole two (114) that passes through its inner cavity. The pull-out hole two (114) is located below the pull-out hole one (14). The front end of the debris collection drawer (18) is engaged with the inner ring of the pull-out hole two (114). The outer wall front side of the debris collection drawer (18) is fixedly fitted with a rubber ring two (181). The rubber ring two (181) fits against the inner ring of the pull-out hole two (114).

4. The webbing cutting device with automatic debris cleaning function according to claim 1, characterized in that: The webbing cutting mechanism (2) includes two L-shaped brackets (21). The bottom of the vertical part of the two L-shaped brackets (21) is fixedly installed on the top left and right sides of the fixed box (11). The horizontal opposite ends of the two L-shaped brackets (21) are fixedly installed with opposing plates (22). The left end of the opposing plate (22) on the left side is fixedly installed with two servo motors (23) on the front and back sides. The output shaft of the servo motor (23) passes through the opposite surfaces of the two opposing plates (22) and is fixedly installed with conveyor wheels (24). A webbing guide mechanism (25) is set in the middle of the opposite surfaces of the two opposing plates (22). The webbing guide mechanism (25) is located between the two front and back conveyor wheels (24).

5. A webbing cutting device with automatic debris cleaning function according to claim 4, characterized in that: The webbing guide mechanism (25) includes an adjusting plate (251), which is fixedly installed on the top of two opposing plates (22). The adjusting plate (251) has a vertically penetrating groove. A positive and negative threaded rod (252) is movably installed on the right side of the inner wall of the groove. The left end of the positive and negative threaded rod (252) extends through to the left side of the adjusting plate (251) and is fixedly installed with a handwheel (253). The left and right sides of the outer wall of the positive and negative threaded rod (252) are respectively provided with threaded walls with opposite threads. An adjusting hanging plate (254) is threaded on the outer wall of both threaded walls. Both adjusting hanging plates (254) are slidably connected to the groove of the adjusting plate (251).

6. A webbing cutting device with automatic debris cleaning function according to claim 5, characterized in that: Guide plates (255) are fixedly installed at the bottom of the two adjusting plates (254). Pulley grooves (256) are opened on the opposite sides of the two guide plates (255). Several grooved pulleys (257) are movably installed between the upper and lower sides of the inner wall of the two pulley grooves (256). The groove of the grooved pulley (257) is on the same horizontal line as the top of the lower one of the two front and rear conveyor wheels (24).

7. A webbing cutting device with automatic debris cleaning function according to claim 4, characterized in that: The upper one of the two conveyor wheels (24) on the front side has a spring cabin (241). A number of springs (242) are evenly fixedly installed on the inner wall of the spring cabin (241). A sliding plate (243) is fixedly installed on one end of the springs (242) away from the center of the conveyor wheel (24). The sliding plate (243) is slidably connected to the inner cavity of the spring cabin (241). A cutting blade (244) is fixedly installed on the side of the sliding plate (243) away from the springs (242). The other end of the cutting blade (244) extends through to the outer wall of the conveyor wheel (24).

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