A vacuum assisted system for automotive braking
By introducing a vacuum controller and vacuum generating components into the automotive braking system, the problem of insufficient vacuum in the vacuum booster under high throttle conditions has been solved, thereby improving the stability of the braking system and the driving experience under various operating conditions.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGLING MOTORS
- Filing Date
- 2025-05-26
- Publication Date
- 2026-07-24
AI Technical Summary
Under heavy throttle conditions, the engine intake manifold cannot form a vacuum pressure difference, causing the vacuum booster to fail to provide vacuum assistance, resulting in a hard brake pedal and a lack of driving confidence.
A vacuum assist system including a vacuum controller and a vacuum generating component was designed. Through components such as a vacuum pump, relays and check valves, the system actively evacuates the vacuum to supplement the vacuum booster's vacuum requirements, ensuring the smooth operation of the braking system.
When the engine cannot provide a vacuum, the vacuum assist system can actively create a vacuum, improving the driving experience and ensuring the smoothness and reliability of vehicle braking.
Smart Images

Figure CN224545945U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of automotive braking, and in particular to a vacuum assist system for automotive braking. Background Technology
[0002] For conventional gasoline-powered vehicles, the vacuum booster braking system relies on the engine's intake manifold for vacuum. Its working principle involves the engine drawing in a fuel-air mixture during its intake stroke within a very limited time. Simultaneously, due to structural and operational requirements, the air must pass through multiple "obstacles" such as the air filter, throttle body, and intake valves before entering the cylinders. This combination of limited time and obstructed passageways results in a pressure in the intake manifold lower than the external atmospheric pressure. This pressure difference between the intake manifold pressure and the external atmospheric pressure provides the vacuum pressure for the vacuum booster.
[0003] As living standards improve, users, seeking the ultimate driving experience, often use the left foot for braking and the right foot for accelerator. However, they find that under heavy acceleration, after several presses of the brake pedal, the pedal becomes stiff, leading to a lack of driving confidence. This is because as engine speed increases and intake air volume rises, the turbocharger's intervention prevents the intake manifold from forming a pressure differential, thus hindering the vacuum booster's ability to provide adequate vacuum. Utility Model Content
[0004] To solve the above-mentioned technical problems, this utility model provides a vacuum assist system for automobile braking.
[0005] This utility model provides the following technical solution: a vacuum assist system for automobile braking, including an intake manifold, a vacuum booster, a vacuum controller, and a vacuum generating assembly. The intake manifold is connected to the vacuum tube of the vacuum booster, and the vacuum controller is connected to the vacuum tube. The vacuum controller is used to detect the vacuum level of the vacuum tube. The vacuum generating assembly is disposed between the vacuum controller and the vacuum tube. The vacuum generating assembly is used to evacuate the vacuum tube. The vacuum controller is also used to control the switching of the vacuum generating assembly.
[0006] An embodiment of the present invention provides a vacuum assist system for automobile braking. By setting up a vacuum controller and a vacuum generating component, it can actively evacuate the vacuum tube of the vacuum booster when the engine cannot provide a vacuum for the vacuum booster, effectively improving the driving experience and ensuring smooth braking of the vehicle.
[0007] Furthermore, the vacuum generating assembly includes a vacuum pump, a power supply, and a relay. The vacuum pump is connected to the vacuum tube, the relay is located between the vacuum pump and the power supply, and the relay is connected to the vacuum controller. The vacuum controller is used to control the opening and closing of the relay.
[0008] Furthermore, the vacuum generating assembly also includes a one-way valve, which is located between the vacuum pump and the vacuum tube.
[0009] Furthermore, the vacuum generating assembly is provided in two sets, which are connected in parallel between the vacuum controller and the vacuum tube.
[0010] Furthermore, it also includes a mounting base, on which a sleeve for accommodating the vacuum pump is provided. The sleeve consists of a positioning post and two arc-shaped plates. The cross-section of the arc-shaped plates is "Ω". The positioning post is fixedly connected to the mounting base. One side of each of the two arc-shaped plates is fixedly connected to the positioning post, and the other side of the two arc-shaped plates is connected by fastening bolts. The arc-shaped plates are elastic plates.
[0011] Furthermore, sound-insulating cotton is provided on the inner wall of the arc-shaped plate.
[0012] Furthermore, the mounting base is fixedly connected to the vehicle frame beam by bolts, and the lower end of the mounting base is provided with multiple shock-absorbing pads.
[0013] Furthermore, it also includes a control switch, which is connected to the vacuum controller. Attached Figure Description
[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0015] Figure 1 This is a schematic diagram illustrating the working principle of the vacuum assist system for automobile braking according to this utility model.
[0016] Figure 2 This is a front view of the mounting base for the vacuum assist system of automobile braking according to the present invention.
[0017] Figure 3 This is a top view schematic diagram of the mounting base for the vacuum assist system used in automobile braking according to this utility model.
[0018] Explanation of reference numerals in the attached figures:
[0019] 1. Intake manifold; 2. Vacuum booster; 21. Vacuum tube; 3. Vacuum controller; 4. Vacuum generating assembly; 41. Vacuum pump; 42. Power supply; 43. Relay; 44. Check valve; 45. Mounting base; 451. Sleeve; 4511. Positioning post; 4512. Curved plate; 4513. Fastening bolt; 4514. Sound insulation cotton; 4515. Vibration damping pad; 5. Control switch. Detailed Implementation
[0020] The embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the embodiments of the present invention, and should not be construed as limiting the present invention.
[0021] In the description of the embodiments of this utility model, it should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing the embodiments of this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0022] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of embodiments of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.
[0023] In this embodiment of the invention, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this embodiment of the invention according to the specific circumstances.
[0024] Reference Figures 1 to 3In one embodiment of this utility model, a vacuum assist system for automobile braking includes an intake manifold 1, a vacuum booster 2, a vacuum controller 3, and a vacuum generating assembly 4. The intake manifold 1 is connected to the vacuum tube 21 of the vacuum booster 2. The vacuum controller 3 is connected to the vacuum tube 21 and is used to detect the vacuum level of the vacuum tube 21. The vacuum generating assembly 4 is disposed between the vacuum controller 3 and the vacuum tube 21 and is used to evacuate the vacuum tube 21. The vacuum controller 3 is also used to control the switching of the vacuum generating assembly 4.
[0025] An embodiment of the present invention provides a vacuum assist system for automobile braking. By setting up a vacuum controller 3 and a vacuum generating component 4, it can actively evacuate the vacuum tube 21 of the vacuum booster 2 when the engine cannot provide a vacuum for the vacuum booster 2, effectively improving the driving experience and ensuring smooth braking of the automobile.
[0026] The vacuum generating assembly 4 includes a vacuum pump 41, a power supply 42, and a relay 43. The vacuum pump 41 is connected to the vacuum tube 21. The relay 43 is located between the vacuum pump 41 and the power supply 42 and is connected to the vacuum controller 3. The vacuum controller 3 is used to control the opening and closing of the relay 43. The vacuum pump 41 can evacuate the vacuum tube 21, and the vacuum controller 3 can control the start and stop of the vacuum pump 41 by controlling the opening and closing of the relay 43. The vacuum generating assembly 4 also includes a one-way valve 44, which is located between the vacuum pump 41 and the vacuum tube 21. By setting the one-way valve 44, the vacuum tube 21, i.e., the vacuum booster 2, can be pressure maintained when the vacuum pump 41 fails. In this embodiment, the vacuum pump 41 is an electric vacuum pump, and the vacuum controller 3 is a dedicated controller for the vacuum system, which integrates a vacuum gauge and the output of the relay 43. Specifically, a TPG262 vacuum controller can be used, but it is not limited to this.
[0027] Two sets of vacuum generating components 4 are provided and are connected in parallel between the vacuum controller 3 and the vacuum tube 21. The two sets of vacuum generating components 4 can be used as needed. For example, when the vacuum controller 3 detects that the vacuum level of the vacuum tube 21 is higher than a preset threshold, one set of vacuum generating components 4 can be turned on first, or both sets of vacuum generating components 4 can be turned on directly. When the vacuum controller 3 detects that the vacuum level of the vacuum tube 21 is lower than a preset threshold, one set of vacuum generating components 4 can be turned off first, or both sets of vacuum generating components 4 can be turned off directly. The threshold here is the vacuum level, which is a negative value. In this embodiment, the two sets of working power supplies 42 can be the same power supply.
[0028] It also includes a mounting base 45, on which a sleeve 451 for accommodating a vacuum pump 41 is provided. The sleeve 451 consists of a positioning post 4511 and two arc-shaped plates 4512. The cross-section of the arc-shaped plates 4512 is "Ω". The positioning post 4511 is fixedly connected to the mounting base 45. One side of each of the two arc-shaped plates 4512 is fixedly connected to the positioning post 4511, and the other side of the two arc-shaped plates 4512 is connected by fastening bolts 4513. The arc-shaped plates 4512 are elastic plates. The structure of the sleeve 451 can adjust the tightness of the vacuum pump 41 located in the sleeve 451 by the fastening bolts 4513, or adapt to vacuum pumps 41 of different sizes, thereby improving the stability of the connection between the mounting base 45 and the vacuum pump 41. In this embodiment, the mounting base 45 is provided with two sleeves 451.
[0029] The inner wall of the arc plate 4512 is provided with sound insulation cotton 4514; by setting the sound insulation cotton 4514, the vacuum pump 41 can be wrapped up to protect it, and the noise generated by the vacuum pump 41 can be reduced to improve driving comfort.
[0030] The mounting base 45 is fixedly connected to the vehicle frame beam by bolts. The lower end of the mounting base 45 is provided with multiple shock-absorbing pads 4515. The shock-absorbing pads 4515 can reduce the vibration of the mounting base 45 and prevent the mounting base 45 from vibrating and making noise due to the operation of the vacuum pump 41, or from causing the connection between the mounting base 45 and the vehicle frame to loosen. In this embodiment, the shock-absorbing pads 4515 are made of rubber.
[0031] It also includes a control switch 5, which is connected to the vacuum controller 3; the control switch 5 is used to control the switching of the vacuum controller 3.
[0032] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A vacuum assist system for automobile braking, characterized in that, The device includes an intake manifold, a vacuum booster, a vacuum controller, and a vacuum generating assembly. The intake manifold is connected to the vacuum tube of the vacuum booster. The vacuum controller is connected to the vacuum tube and is used to detect the vacuum level of the vacuum tube. The vacuum generating assembly is located between the vacuum controller and the vacuum tube and is used to evacuate the vacuum tube. The vacuum controller is also used to control the switching of the vacuum generating assembly.
2. The vacuum assist system for automobile braking according to claim 1, characterized in that, The vacuum generating assembly includes a vacuum pump, a power supply, and a relay. The vacuum pump is connected to the vacuum tube, the relay is located between the vacuum pump and the power supply, and the relay is connected to the vacuum controller. The vacuum controller is used to control the opening and closing of the relay.
3. The vacuum assist system for automobile braking according to claim 2, characterized in that, The vacuum generating assembly also includes a one-way valve, which is located between the vacuum pump and the vacuum tube.
4. The vacuum assist system for automobile braking according to claim 1, characterized in that, The vacuum generating assembly is provided in two sets, which are connected in parallel between the vacuum controller and the vacuum tube.
5. The vacuum assist system for automotive braking according to claim 2, characterized in that, It also includes a mounting base, on which a sleeve for accommodating the vacuum pump is provided. The sleeve consists of a positioning post and two arc-shaped plates. The positioning post is fixedly connected to the mounting base. One side of each of the two arc-shaped plates is fixedly connected to the positioning post, and the other side of each arc-shaped plate is connected by fastening bolts. The arc-shaped plates are elastic plates.
6. The vacuum assist system for automotive braking according to claim 5, characterized in that, The inner wall of the arc-shaped plate is provided with sound insulation cotton.
7. The vacuum assist system for automotive braking according to claim 5, characterized in that, The mounting base is fixedly connected to the vehicle frame beam by bolts, and the lower end of the mounting base is provided with multiple shock-absorbing pads.
8. The vacuum assist system for automotive braking according to claim 1, characterized in that, It also includes a control switch, which is connected to the vacuum controller.