A dust suppression mechanism for a coal mine loader

Abstract

The utility model discloses a dust suppression mechanism of coal mine loading machine relates to coal mine loading machine technical field, including fixed plate and dust suppression unit: fixed plate: the top fixed adjustment seat is installed with the inside sliding of adjustment seat, and the front side end of adjustment rod is connected with the middle part of fixed seat rear side, and the both sides of fixed plate top surface are equipped with installation unit, and the inside of installation unit is provided with lock fixed plate, dust suppression unit: contain liquid pump, dust suppression liquid tank, spray pipe, atomizing nozzle, frame and motor, this coal mine loading machine's dust suppression mechanism adopts adjustable type spray pipe and multi -angle atomizing nozzle design, can nimblely adapt to different operation scene, realizes efficient dust suppression, and integrated negative pressure dust collection and activated carbon filter system, complete collection purification at the same time of inhibiting dust, improve work environment greatly, effectively solved traditional dust suppression mode uneven, low efficiency etc.

Description

Technical Field

[0001] This utility model relates to the field of coal mine loaders, and in particular to a dust suppression mechanism for coal mine loaders. Background Technology

[0002] Mining excavator loaders are mechanical equipment used in narrow tunnel mining environments. They are mainly used in the crushing, conveying, and loading of crushed stone in mines such as phosphate mines, iron mines, and coal mines and in tunnel engineering. During coal mining, the operation of loaders generates a large amount of dust, which not only endangers the health of workers but may also cause explosions.

[0003] Traditional dust suppression methods (such as water spraying and ventilation) suffer from uneven coverage, low dust suppression efficiency, and water waste. Furthermore, they are inconvenient to use according to different loader specifications. Existing dust suppression equipment often has a fixed structure, making it difficult to adapt to the dust control needs of different working conditions, and it lacks dust collection and filtration functions. Therefore, a dust suppression mechanism for coal mine loaders is proposed to solve the problems mentioned in the background technology. Utility Model Content

[0004] The technical problem this utility model aims to solve is to overcome the existing defects and provide a dust suppression mechanism for coal mine loaders. This mechanism employs an adjustable spray pipe and a multi-angle atomizing nozzle design, enabling flexible adaptation to different operating scenarios and achieving efficient dust suppression. It integrates a negative pressure dust collection and activated carbon filtration system, simultaneously suppressing dust and collecting and purifying it, significantly improving the working environment. This effectively solves the problems of uneven coverage and low efficiency associated with traditional dust suppression methods, significantly enhancing the safety and environmental friendliness of coal mine operations, and effectively addressing the problems in the background technology.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a dust suppression mechanism for a coal mine loader, comprising a fixing plate and a dust suppression unit:

[0006] Fixed plate: An adjusting seat is fixed on the top surface, and an adjusting rod is slidably installed inside the adjusting seat. The front end of the adjusting rod is connected to the middle of the rear side of the fixed seat. Mounting units are provided on both sides of the top surface of the fixed plate, and locking plates are provided inside the mounting units.

[0007] Dust suppression unit: includes a liquid pump, a dust suppression liquid tank, a spray pipe, an atomizing nozzle, a frame, and a motor. The frame is located on the left side of the fixed base. The motor is fixed on the surface of the frame. The output shaft of the motor is connected to the left end of the spray pipe that rotates inside the fixed base. An atomizing nozzle is installed on the spray port on the front side of the spray pipe. The liquid pump is fixed on the top surface of the dust suppression liquid tank. The outlet pipe of the liquid pump is connected to the inlet on the top surface of the spray pipe.

[0008] It also includes a controller, which is fixed on the surface of the dust suppression liquid tank. The input terminal of the motor is electrically connected to the output terminal of the controller, and the input terminal of the controller is electrically connected to the output terminal of an external power source.

[0009] The pump is started to atomize the dust suppression liquid inside the dust suppression liquid tank through the atomizing nozzles installed on the surface of the spray pipe and spray it out as a water mist curtain. At the same time, the motor is started to adjust the angle of the spray pipe, thereby suppressing the dust generated during the coal mine loading process.

[0010] Furthermore, the dust suppression unit also includes a clamping frame, a main screw, a suction pipe, a negative pressure fan, a filter housing, and an activated carbon box. There are two main screws, each rotatably mounted on the outer side of a locking plate. The main screws are threadedly connected to the clamping frame and its surface screw holes. The inner end of the clamping frame is connected to the outer side of the suction pipe. The exhaust pipe of the suction pipe is connected to the air inlet on the side of the filter housing. A negative pressure fan is fixed to the rear side of the filter housing. An activated carbon box is inserted into the through groove on the front side of the filter housing. The input end of the negative pressure fan is electrically connected to the output end of the controller. Rotating the main screw fixes the suction pipe inside the loader bucket. Starting the negative pressure fan draws dust dispersed during coal loading into the filter housing. After the activated carbon box adsorbs harmful substances, clean air is discharged.

[0011] Furthermore, the installation unit includes a bracket, bolts, connecting plates, and locking plates. There are two connecting plates, which are respectively fixed on both sides of the top surface of the fixing plate. Bolts are rotatably installed in the shaft holes on the surface of the connecting plates. The bracket is slidably installed in the through groove on the top surface of the fixing plate. The outer end of the bracket is connected to the top end of the inner side of the locking plate. The rotating bolt cooperates with the bracket to fix the locking plate on the outside of the bucket. It can also be adjusted according to different bucket specifications.

[0012] Furthermore, the installation unit also includes a secondary screw, a limiting plate, a sliding groove, and a limiting slot. The sliding groove is formed on the top surface of the adjusting seat, and limiting slots are evenly formed on the left and right sides of the sliding groove. The secondary screw is rotatably mounted on the top surface of the adjusting rod. The secondary screw is threaded into the screw hole in the middle of the limiting plate. Rotating the secondary screw causes the limiting plate to engage with the limiting slot, thereby adjusting and fixing the extension length of the spray pipe, thus improving the practicality of the device.

[0013] Furthermore, the installation unit also includes a main anti-slip pad, a secondary anti-slip pad, a slot, and a locking block. The slot is located on the front and rear sides of the fixing plate. The four corners of the top surface of the secondary anti-slip pad are fixed with locking blocks, which are inserted into the slots. The main anti-slip pad is fixed to the inner side of the locking plate. The main anti-slip pad, together with the secondary anti-slip pad, can increase the stability of the device and prevent wear on the surface of the bucket.

[0014] Furthermore, it also includes a liquid level sensor, which is fixed on the top surface of the dust suppression liquid tank. The output end of the liquid level sensor is electrically connected to the input end of the controller. The liquid level sensor monitors the liquid level in the dust suppression liquid tank in real time, thereby prompting personnel to replenish the liquid in a timely manner.

[0015] Compared with the prior art, the beneficial effects of this utility model are as follows: The dust suppression mechanism of this coal mine loader has the following advantages:

[0016] 1. By starting the liquid pump, the dust suppression liquid inside the dust suppression liquid tank is atomized through the atomizing nozzles installed on the surface of the spray pipe and sprayed out as a water mist curtain. At the same time, the motor is started to adjust the angle of the spray pipe, thereby suppressing the dust generated during the coal mine loading process. The main screw is rotated to fix the dust suction pipe inside the loader bucket. The negative pressure fan is started to suck the dust scattered during the coal mine loading process into the filter shell. After the activated carbon box adsorbs harmful substances, clean air is discharged.

[0017] 2. The locking plate is fixed to the outside of the bucket by rotating the bolts and cooperating with the bracket. The main anti-slip pad and the secondary anti-slip pad can increase the stability of the device and prevent wear on the surface of the bucket. Rotating the secondary screw makes the limit plate engage with the limit slot, thereby adjusting and fixing the extension length of the spray pipe, thus improving the practicality of the device. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the utility model structure;

[0019] Figure 2 This is a schematic diagram of the installation unit structure of the utility model;

[0020] Figure 3 It is a utility model Figure 1 A magnified view of the structure at point A in the middle;

[0021] Figure 4 It is a utility model Figure 1 A magnified schematic diagram of the structure at point B in the middle.

[0022] Explanation of reference numerals in the attached figures:

[0023] 1. Fixing plate; 2. Dust suppression unit; 21. Liquid pump; 22. Dust suppression liquid tank; 23. Spray pipe; 24. Atomizing nozzle; 25. Frame; 26. Motor; 27. Clamping frame; 28. Main screw; 29. ​​Suction pipe; 210. Negative pressure fan; 211. Filter shell; 212. Activated carbon box; 3. Mounting unit; 31. Bracket; 32. Bolt; 33. Connecting plate; 34. Locking plate; 35. Secondary screw; 36. Limiting plate; 37. Slide groove; 38. Limiting groove; 39. Main anti-slip pad; 310. Secondary anti-slip pad; 311. Groove; 312. Locking block; 4. Adjusting seat; 5. Adjusting rod; 6. Fixing seat; 7. Liquid level sensor; 8. Controller. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figure 1-4 This embodiment provides a technical solution: a dust suppression mechanism for a coal mine loader, comprising a fixed plate 1 and a dust suppression unit 2.

[0026] Fixed plate 1: An adjusting seat 4 is fixed on the top surface. An adjusting rod 5 is slidably installed inside the adjusting seat 4. The front end of the adjusting rod 5 is connected to the middle of the rear side of the fixed seat 6. Mounting units 3 are provided on both sides of the top surface of the fixed plate 1. A locking plate 34 is installed inside the mounting unit 3. The mounting unit 3 includes a bracket 31, bolts 32, connecting plates 33, and locking plates 34. There are two connecting plates 33, each fixed to one side of the top surface of the fixed plate 1. Bolts 32 are rotatably installed in the shaft holes on the surface of the connecting plates 33. The bracket 31 is slidably installed in the through groove on the top surface of the fixed plate 1. The outer end of the bracket 31 is connected to the top of the inner side of the locking plate 34. Rotating the bolts 32 cooperates with the bracket 31 to fix the locking plate 34 to the outside of the bucket. Adjustment can also be made according to different bucket specifications. The mounting unit 3 also includes a secondary screw 35, a limiting plate 36, a sliding groove 37, and a limiting slot 38. 7 is opened on the top surface of the adjusting seat 4. Limiting slots 38 are evenly opened on the left and right sides of the sliding groove 37. The auxiliary screw 35 is rotatably installed on the top surface of the adjusting rod 5. The auxiliary screw 35 is threadedly installed with the screw hole in the middle of the limiting plate 36. Rotating the auxiliary screw 35 makes the limiting plate 36 snap into the limiting slot 38, thereby adjusting and fixing the extension length of the spray pipe 23, thereby improving the practicality of the device. The installation unit 3 also includes a main anti-slip pad 39, a secondary anti-slip pad 310, a slot 311 and a block 312. The slot 311 is opened on the front and rear sides of the fixing plate 1. Blocks 312 are fixed at the four corners of the top surface of the secondary anti-slip pad 310. The blocks 312 are inserted into the slots 311. The main anti-slip pad 39 is fixed on the inner side of the locking plate 34. The main anti-slip pad 39, together with the secondary anti-slip pad 310, can increase the firmness of the device and prevent wear on the surface of the bucket.

[0027] Dust suppression unit 2 includes a liquid pump 21, a dust suppression liquid tank 22, a spray pipe 23, an atomizing nozzle 24, a frame 25, and a motor 26. The frame 25 is located on the left side of the fixed base 6. The motor 26 is fixed on the surface of the frame 25. The output shaft of the motor 26 is connected to the left end of the rotating spray pipe 23 inside the fixed base 6. The atomizing nozzle 24 is installed on the spray port on the front side of the spray pipe 23. The liquid pump 21 is fixed on the top surface of the dust suppression liquid tank 22. The outlet pipe of the liquid pump 21 is connected to the inlet on the top surface of the spray pipe 23. The dust suppression unit 2 also includes a clamping frame 27, a main screw 28, a suction pipe 29, a negative pressure fan 210, a filter shell 211, and an activated carbon box 212. There are two main screws 28, which are rotatably mounted on the frame 27. The outer sides of the two locking plates 34 are connected by the main screw 28 and the screw hole on the surface of the clamping frame 27. The inner end of the clamping frame 27 is connected to the outer side of the suction pipe 29. The air outlet of the suction pipe 29 is connected to the air inlet on the side of the filter shell 211. The rear side of the filter shell 211 is fixed with a negative pressure fan 210. An activated carbon box 212 is inserted into the through groove on the front side of the filter shell 211. The input end of the negative pressure fan 210 is electrically connected to the output end of the controller 8. Rotating the main screw 28 fixes the suction pipe 29 inside the loader bucket. The negative pressure fan 210 is started to suck the dust scattered during the coal loading process into the filter shell 211. After the activated carbon box 212 adsorbs the harmful substances, clean air is discharged.

[0028] The system also includes a controller 8, which is fixed to the surface of the dust suppression liquid tank 22. The input of the motor 26 is electrically connected to the output of the controller 8, and the input of the controller 8 is electrically connected to the output of an external power supply. The liquid pump 21 is started to atomize the dust suppression liquid inside the dust suppression liquid tank 22 through the atomizing nozzle 24 installed on the surface of the spray pipe 23 and spray it out as a water mist curtain. At the same time, the motor 26 is started to adjust the angle of the spray pipe 23, thereby suppressing the dust generated during the coal mine loading process. The system also includes a liquid level sensor 7, which is fixed to the top surface of the dust suppression liquid tank 22. The output of the liquid level sensor 7 is electrically connected to the input of the controller 8. The liquid level sensor 7 monitors the liquid level of the dust suppression liquid tank 22 in real time, thereby prompting personnel to replenish the liquid in a timely manner.

[0029] The working principle of the dust suppression mechanism for a coal mine loader provided by this utility model is as follows: First, the fixing plate 1 is placed on the top surface of the loader bucket, and the dust suppression liquid tank 22 and filter shell 211 are placed inside the loader cabin. The bolt 32 is rotated in conjunction with the bracket 31 to adjust the position of the locking plate 34 to clamp and fix the bucket. The main anti-slip pad 39 and the auxiliary anti-slip pad 310 can increase the firmness of the device and prevent wear on the surface of the bucket. Then, the adjusting rod 5 slides inside the adjusting seat 4 to adjust the extension length of the spray pipe 23. The auxiliary screw 35 is rotated to make the limiting plate 36 engage with the limiting slot 38 to adjust the adjusting rod 5. Secure the main screw 28 to fix the suction pipe 29 inside the loader bucket. Start the negative pressure fan 210 to suck the dust scattered during coal loading into the filter shell 211. After the activated carbon box 212 adsorbs harmful substances, clean air is discharged. Finally, start the liquid pump 21 to atomize the dust suppression liquid in the dust suppression liquid tank 22 through the atomizing nozzle 24 installed on the surface of the spray pipe 23 and spray it out as a water mist curtain. At the same time, start the motor 26 to adjust the angle of the spray pipe 23, thereby suppressing the dust generated during coal loading. The liquid level sensor 7 is set to monitor the liquid level in the dust suppression liquid tank 22 in real time, thereby prompting personnel to replenish the liquid in a timely manner.

[0030] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A dust suppression mechanism for a coal mine loader, comprising a fixed plate (1) and a dust suppression unit (2), characterized in that: Fixed plate (1): An adjusting seat (4) is fixed on the top surface. An adjusting rod (5) is slidably installed inside the adjusting seat (4). The front end of the adjusting rod (5) is connected to the middle of the rear side of the fixed seat (6). Both sides of the top surface of the fixed plate (1) are provided with mounting units (3). A locking plate (34) is provided inside the mounting unit (3). Dust suppression unit (2): includes a liquid pump (21), a dust suppression liquid tank (22), a spray pipe (23), an atomizing nozzle (24), a frame (25), and a motor (26). The frame (25) is located on the left side of the fixed base (6). The motor (26) is fixed on the surface of the frame (25). The output shaft of the motor (26) is connected to the left end of the spray pipe (23) that rotates inside the fixed base (6). An atomizing nozzle (24) is installed on the spray port on the front side of the spray pipe (23). The liquid pump (21) is fixed on the top surface of the dust suppression liquid tank (22). The outlet pipe of the liquid pump (21) is connected to the inlet on the top surface of the spray pipe (23). The system also includes a controller (8), which is fixed on the surface of the dust suppression liquid tank (22). The input end of the motor (26) is electrically connected to the output end of the controller (8), and the input end of the controller (8) is electrically connected to the output end of an external power source.

2. The dust suppression mechanism for a coal mine loader according to claim 1, characterized in that: The dust suppression unit (2) also includes a clamping frame (27), a main screw (28), a suction pipe (29), a negative pressure fan (210), a filter shell (211), and an activated carbon box (212). There are two main screws (28), which are rotatably installed on the outer side of two locking plates (34). The main screws (28) are threadedly connected to the screw holes on the surface of the clamping frame (27). The inner end of the clamping frame (27) is connected to the outer side of the suction pipe (29). The air outlet of the suction pipe (29) is connected to the air inlet on the side of the filter shell (211). The negative pressure fan (210) is fixed on the rear side of the filter shell (211). The activated carbon box (212) is inserted into the through groove on the front side of the filter shell (211). The input end of the negative pressure fan (210) is electrically connected to the output end of the controller (8).

3. The dust suppression mechanism for a coal mine loader according to claim 1, characterized in that: The installation unit (3) includes a bracket (31), bolts (32), connecting plates (33) and locking plates (34). There are two connecting plates (33) and they are fixed on both sides of the top surface of the fixing plate (1). Bolts (32) are rotatably installed in the shaft hole on the surface of the connecting plate (33). The bracket (31) is slidably installed in the through groove on the top surface of the fixing plate (1). The outer end of the bracket (31) is connected to the top end of the inner side of the locking plate (34).

4. The dust suppression mechanism for a coal mine loader according to claim 3, characterized in that: The installation unit (3) also includes a secondary screw (35), a limiting plate (36), a slide groove (37) and a limiting slot (38). The slide groove (37) is opened on the top surface of the adjusting seat (4). Limiting slots (38) are evenly opened on the left and right sides of the slide groove (37). The secondary screw (35) is rotatably installed on the top surface of the adjusting rod (5). The secondary screw (35) is threadedly installed with the screw hole in the middle of the limiting plate (36).

5. The dust suppression mechanism for a coal mine loader according to claim 3, characterized in that: The installation unit (3) also includes a main anti-slip pad (39), a secondary anti-slip pad (310), a slot (311), and a locking block (312). The slot (311) is opened on the front and rear sides of the fixing plate (1). The four corners of the top surface of the secondary anti-slip pad (310) are fixed with locking blocks (312). The locking blocks (312) are inserted into the slots (311) respectively. The main anti-slip pad (39) is fixed on the inner side of the locking plate (34).

6. The dust suppression mechanism for a coal mine loader according to claim 1, characterized in that: It also includes a liquid level sensor (7), which is fixed on the top surface of the dust suppression liquid tank (22), and the output end of the liquid level sensor (7) is electrically connected to the input end of the controller (8).

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