Filter gland dismounting and mounting auxiliary device

By designing an auxiliary device for disassembling and assembling filter caps that includes a base, support column, crossbeam, and hand-cranked worm gear lifter, the problems of high labor intensity and safety hazards caused by the heavy and frequent disassembly of filter caps are solved, and fast and labor-saving disassembly and assembly operations are achieved.

CN224547927UActive Publication Date: 2026-07-24CHINA PETROLEUM & CHEMICAL CORP +1
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
CHINA PETROLEUM & CHEMICAL CORP
Filing Date
2025-08-29
Publication Date
2026-07-24

AI Technical Summary

Technical Problem

The filter cap is heavy and requires frequent disassembly, resulting in high labor intensity, long disassembly and assembly time, and potential safety hazards.

Method used

An auxiliary device was designed, comprising a base, a support column, a crossbeam, a fixed frame, a hand-cranked worm gear lifter, and a lifting device. The hand-cranked worm gear lifter is used to move the filter cap up and down and rotate the crossbeam, facilitating disassembly and assembly.

Benefits of technology

It reduces labor intensity, shortens disassembly and assembly time, avoids safety hazards, and improves the efficiency and safety of filter cleaning.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to filter gland dismounting equipment technical field, concretely relates to a kind of filter gland dismounting auxiliary device, including base, pillar, crossbeam, fixed frame, hand-turbine worm elevator, lifting appliance, base upper end is rotatably connected with the bottom end of pillar, and the top of pillar is transversely connected crossbeam;Fixed frame is fixed on the long side of the pillar of crossbeam;Hand-turbine worm elevator is arranged in the bottom of fixed frame inside, and hand-turbine worm elevator includes lifting hand wheel, lifting screw;Lifting screw of hand-turbine worm elevator is longitudinally arranged in fixed frame, and the top of lifting screw is located in fixed frame inside, and the bottom of lifting screw is located in fixed frame outside, and lifting appliance is connected to the bottom of lifting screw, and lifting appliance is used to lift filter gland;Rotary lifting hand wheel, lifting screw moves up and down, and lifting appliance lifts or puts down filter gland.The filter gland dismounting auxiliary device of the utility model is convenient for dismounting filter gland, and time and effort are saved.
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Description

Technical Field

[0001] This utility model belongs to the technical field of filter cap disassembly and assembly equipment, and specifically relates to an auxiliary device for disassembling and assembling filter caps. Background Technology

[0002] The feedstock gas for the natural gas processing unit is associated gas from oil fields, containing a high amount of impurities. The primary basket filter of the feedstock gas compressor requires frequent cleaning. Because the primary basket filter cap is quite heavy (50kg per unit), removing it requires four people to lift it with steel pipes. Furthermore, the surrounding valves and pipelines are complex, so workers must be extremely careful to avoid damaging the equipment. After removal, the primary basket filter cap is placed on the ground. Reinstalling the cap after cleaning the primary basket filter is quite difficult. Placing the removed primary basket filter cap on the accessory pipelines also poses a safety hazard.

[0003] Cleaning the primary basket filter of the raw gas compressor involves a significant amount of time spent disassembling and reassembling its gland. Under normal circumstances, the primary basket filter of the raw gas compressor needs to be cleaned every three days. When the gas quality is poor, it needs to be cleaned at least once a day, making the work labor-intensive. If cleaning is not done in a timely manner, it can lead to insufficient gas intake into the raw gas compressor, causing venting.

[0004] Publication No. CN 202848924 U discloses a pump station filter maintenance lifting device, including: a support, a handle, a rotating cylinder, a riser, an upper beam, a lifting ring, a lower beam, a positioning bolt, an adjusting nut, a center rod, a hook, an auxiliary frame, a reinforcing rib, a lifting frame, connecting bolts, a connecting ring, and a connecting pin. The pump station filter maintenance lifting device is a three-T-shaped combination structure of pipe and rod components. First, the upper part of the support with a fixing hole is connected to the riser and vertically connected to the upper beam in a "T" shape. The upper beam is a telescopic structure with a lifting ring at the right end for hanging a hand-operated hoist to lift the filter screen. Second, the rotating cylinder with a handle is vertically connected to the lower beam in a "T" shape. The rotating cylinder is fitted onto the riser. Similarly, the lower beam is a telescopic structure with a positioning bolt in the middle and a through hole at the right end. A threaded center rod is installed in the through hole, and an adjusting nut is installed at the top. The center rod and the lifting frame are movably connected by a connecting pin to form a third "T" shape. The aforementioned pump station filter lifting device has a sliding connecting bolt at each end of the lifting frame for connecting the filter cover. An auxiliary frame with reinforcing ribs is located at the top. A "U"-shaped hook is positioned between the lifting frame and the auxiliary frame and has a through hole for inserting a connecting pin to connect with the central rod. A connecting ring is located on each side of the lifting frame to connect the auxiliary frame to the lifting frame. Existing technology CN202848924U facilitates the disassembly and assembly of the filter cover, reducing the time and manpower required for disassembly and assembly.

[0005] This utility model provides a new auxiliary device for disassembling and assembling filter caps, which differs from the concept of the existing technology CN 202848924 U. Utility Model Content

[0006] The problems to be solved by this utility model are: the large size and heavy weight of the pressure cap require frequent cleaning and high labor intensity; after disassembly, it is placed on the ground and reinstallation of the pressure cap is difficult and time-consuming; after disassembly, the pressure cap is placed on the accessory pipeline, which poses at least one of the following problems:

[0007] To solve the above-mentioned technical problems, this utility model provides the following technical solution: A filter cap removal and installation auxiliary device includes a base, characterized in that it further includes a support column, a crossbeam, a fixed frame, a hand-cranked worm gear lifter, and a lifting device, wherein the upper end of the base is rotatably connected to the bottom end of the support column, and the top end of the support column is laterally connected to the crossbeam. The crossbeam is fixed to a fixed frame on the long side of the support column; A hand-cranked worm gear jack is installed at the bottom inside the fixed frame. The hand-cranked worm gear jack includes a lifting handwheel and a lifting screw. The lifting screw of the hand-cranked worm gear jack is longitudinally inserted into the fixed frame. The top end of the lifting screw is located inside the fixed frame, and the bottom end of the lifting screw is located outside the fixed frame. A lifting device is connected to the bottom end of the lifting screw, which is used to lift the filter cap. Turn the lifting handwheel to move the lifting screw up and down, and the lifting device will lift or lower the filter cap.

[0008] Furthermore, it also includes a bearing housing, with the upper end of the base connected to the bottom end of the support column via the bearing housing.

[0009] Furthermore, it also includes anchor bolts, with the top of the anchor bolts threaded to the bottom of the base.

[0010] Furthermore, the bottom of the anchor bolts is pre-embedded in the cement foundation.

[0011] Furthermore, the lifting device employs a locking structure for locking connection with the lifting hole of the filter cap.

[0012] Furthermore, a sleeve is integrally connected to the top of the support column, and the crossbeam passes through the sleeve.

[0013] Furthermore, the support and sleeve form a T-shaped structure.

[0014] Furthermore, the crossbeams are of unequal length on both sides of the support.

[0015] Furthermore, the crossbeam can rotate 360°.

[0016] Compared with the prior art, the present invention has the following beneficial effects: This utility model discloses a filter cap removal and installation auxiliary device. A hand-cranked worm gear lifter allows the filter cap to move up and down. The upper end of the base is rotatably connected to the bottom end of the support column, and a horizontal beam is connected to the top of the support column, allowing the beam to rotate. This facilitates the removal and installation of the filter cap, saving time and effort. It solves the problem of high labor intensity caused by the large size and weight of the filter cap; avoids the safety hazards caused by limited operating space; achieves fast and effective filter cleaning operations; is simple to operate, stable, effectively avoids the safety risks of traditional manual operation, and greatly reduces the labor intensity of operators.

[0017] It ensured the safe and stable operation of the natural gas plant. It also provided a reliable device for filter cleaning operations. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the auxiliary device for disassembling and assembling the filter cap of this utility model.

[0019] Attached reference numerals: 1 is anchor bolt, 2 is base, 3 is bearing seat, 4 is support column, 5 is crossbeam, 6 is fixed frame, 7 is lifting handwheel, 8 is hand-cranked worm gear jack, 9 is lifting screw, 10 is lifting device; 11 is housing; 12 is sleeve. Detailed Implementation

[0020] The technical solution of this utility model will be clearly described below with reference to the accompanying drawings. Obviously, the described embodiments are not all embodiments of this utility model. All other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0021] It should be noted that the terms "center", "upper", "lower", "horizontal", "left", "right", "front", "back", "lateral", "longitudinal", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0022] like Figure 1 As shown, this utility model provides a filter cap removal and installation auxiliary device, including anchor bolts 1, base 2, bearing seat 3, support column 4, crossbeam 5, fixed frame 6, hand-cranked worm gear lift 8, and lifting device 10. The filter cap removal and installation auxiliary device is installed at a suitable position next to the primary basket filter of the raw gas compressor to facilitate filter cleaning operations.

[0023] Anchor bolt 1 is embedded in the concrete foundation at its bottom. The top of anchor bolt 1 is threaded to the bottom of base 2. The upper end of base 2 is rotatably connected to the bottom of support column 4 via bearing seat 3. A crossbeam 5 is horizontally connected to the top of support column 4. Embedding anchor bolt 1 in the concrete foundation makes base 2 more stable. Pushing crossbeam 5 allows it to rotate 360° under the action of bearing seat 3.

[0024] A sleeve 12 is integrally connected to the top of the support column 4, and a crossbeam 5 passes through the sleeve 12. A fixing frame 6 is fixed to the long side of the crossbeam 5. The support column 4 and the sleeve 12 form a T-shaped structure.

[0025] A hand-cranked worm gear lift 8 is installed at the bottom inside the fixed frame 6.

[0026] The hand-cranked worm gear jack 8 includes a housing 11, a lifting handwheel 7, and a lifting screw 9. The lifting handwheel 7 is located at the rear of the bottom of the fixed frame 6. The hand-cranked worm gear jack 8 is existing technology, in which the lifting screw 9 is raised or lowered by rotating the lifting handwheel 7 and utilizing the meshing of the worm gear and the worm.

[0027] The housing 11 of the hand-cranked worm gear lifter 8 is fixed to the bottom of the fixed frame 6. The lifting screw 9 is longitudinally inserted in the fixed frame 6. The top end of the lifting screw 9 is located inside the fixed frame 6, and the bottom end of the lifting screw 9 is located outside the fixed frame 6. The bottom end of the lifting screw 9 is connected to a lifting device 10, which is used to lift the filter cap.

[0028] Rotating the lifting handwheel 7 activates the worm gear transmission within the housing 11 of the hand-cranked worm gear lift 8, allowing the lifting screw 9 to move up and down, thus enabling the lifting device 10 to lift or lower the filter cap. The crossbeam 5 can rotate 360°, driving the fixed frame 6 to rotate 360° as well; this facilitates easy installation and removal of the filter cap.

[0029] Using the filter cap removal and installation auxiliary device of this utility model, the cleaning operation of the primary basket filter of the raw gas compressor, which normally takes 30 minutes, can be reduced by 15 minutes. The required manpower is reduced from 4 to 1 person. At the same time, it avoids the occurrence of personnel injuries and equipment damage caused by personnel fatigue and lack of coordination among the 4 people during the initial cap removal and installation process, which could result in the cap not being placed properly in the safe area.

[0030] The above technical features constitute the preferred embodiment of this utility model, which has strong adaptability and optimal implementation effect. Non-essential technical features can be added or removed according to actual needs to meet the needs of different situations.

[0031] Finally, it should be noted that the above content is only used to illustrate the technical solution of this utility model, and is not intended to limit the scope of protection of this utility model. Simple modifications or equivalent substitutions made by those skilled in the art to the technical solution of this utility model do not depart from the essence and scope of the technical solution of this utility model.

Claims

1. A filter cap removal and installation auxiliary device, comprising a base, characterized in that, It also includes pillars, beams, fixed frames, hand-cranked worm gear lifts, and lifting devices. The upper end of the base is rotatably connected to the bottom end of the pillar, and the top of the pillar is horizontally connected to the beam. The crossbeam is fixed to a fixed frame on the long side of the support column; A hand-cranked worm gear jack is installed at the bottom inside the fixed frame. The hand-cranked worm gear jack includes a lifting handwheel and a lifting screw. The lifting screw of the hand-cranked worm gear jack is longitudinally inserted into the fixed frame. The top end of the lifting screw is located inside the fixed frame, and the bottom end of the lifting screw is located outside the fixed frame. A lifting device is connected to the bottom end of the lifting screw, which is used to lift the filter cap. Turn the lifting handwheel to move the lifting screw up and down, and the lifting device will lift or lower the filter cap.

2. The filter cap disassembly and assembly auxiliary device according to claim 1, characterized in that, It also includes a bearing housing, with the upper end of the base connected to the bottom end of the support column via the bearing housing.

3. The filter cap disassembly and assembly auxiliary device according to claim 2, characterized in that, It also includes anchor bolts, with the top of the anchor bolts threaded to the bottom of the base.

4. The filter cap disassembly and assembly auxiliary device according to claim 3, characterized in that, The bottom of the anchor bolts is pre-embedded in the cement foundation.

5. The filter cap disassembly and assembly auxiliary device according to claim 1, characterized in that, The lifting device uses a locking structure for locking the lifting holes of the filter cap.

6. The filter cap disassembly and assembly auxiliary device according to any one of claims 1-5, characterized in that, The top of the support column is integrally connected with a sleeve, and the crossbeam passes through the sleeve.

7. The filter cap disassembly and assembly auxiliary device according to claim 6, characterized in that, The support and sleeve form a T-shaped structure.

8. The filter cap disassembly and assembly auxiliary device according to claim 6, characterized in that, The crossbeams are located on both sides of the support column and are of unequal length.

9. The filter cap disassembly and assembly auxiliary device according to any one of claims 1-5, characterized in that, The crossbeam can rotate 360°.