An oil sludge treatment device based on an aeration facility

CN224548270UActive Publication Date: 2026-07-24DAQING XINGYUAN BITUMEN CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
DAQING XINGYUAN BITUMEN CO LTD
Filing Date
2025-07-09
Publication Date
2026-07-24

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Abstract

The utility model discloses an oil sludge treatment device based on aeration facilities, including processing box, stirring mechanism, aeration mechanism and photovoltaic mechanism, and stirring mechanism includes first helical agitator, second helical agitator, gas permeable box, first sprocket, motor, transmission chain and second sprocket, and the motor is used to drive first helical agitator and second helical agitator rotation, and aeration mechanism includes cyclone diffuser, pressure -resistant connecting pipe and steam generator, and steam generator is used to drive cyclone diffuser and spray steam, and photovoltaic mechanism includes energy storage battery, inverter, photovoltaic controller and photovoltaic board. The utility model discloses through helical agitator and steam jet cooperation, ensure that oil sludge and steam contact fully and form even mixed phase state, form high temperature airflow disturbance, promote oil, water, solid phase's physical separation in oil sludge, play the effect of double efficient aeration treatment oil sludge.
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Description

Technical Field

[0001] This utility model relates to the field of oil sludge treatment technology, and more specifically, to an oil sludge treatment device based on aeration facilities. Background Technology

[0002] Oil sludge treatment technology mainly employs modular equipment to achieve efficient resource recovery, enabling the reuse of oil and water in the sludge. A search revealed that patent publication number CN216023539U discloses an oily sludge treatment device. "It only requires controlling the forward and reverse rotation of the drive shaft. When rotating forward, it drives the filter cartridge to rotate, generating centrifugal force that allows the oily sludge to pass through the filter element for filtration. When rotating in the reverse direction, the filter cartridge remains stationary, and the scraper can scrape off the sludge from the inner wall of the filter cartridge and the filter element. The structure is simple, and the entire process only requires controlling the rotation direction of the drive shaft."

[0003] However, most existing oil sludge treatment devices use agitators to mix oil sludge and chemicals, resulting in unsatisfactory treatment effects and an inability to completely separate oil and water from sludge. Moreover, some oil sludge treatment devices consume a lot of energy during long-term operation and cannot be used in the event of a power outage, causing inconvenience to oil sludge treatment. Therefore, this application proposes an oil sludge treatment device based on aeration facilities to solve this problem.

[0004] There are currently no effective solutions to the problems in the relevant technologies. Utility Model Content

[0005] The purpose of this invention is to provide an oil sludge treatment device based on aeration facilities to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides an oil sludge treatment device based on an aeration facility, comprising: a treatment tank; a stirring mechanism including a first spiral stirrer, a second spiral stirrer, a venting box, a first sprocket, a motor, a transmission chain, and a second sprocket, wherein the motor drives the first and second spiral stirrers to rotate; an aeration mechanism including a swirling diffuser, a pressure-resistant connecting pipe, and a steam generator, wherein the steam generator drives the swirling diffuser to spray steam; and a photovoltaic mechanism.

[0007] Preferably, the processing box includes a processing chamber inside, the first spiral agitator is installed inside the processing chamber, the second spiral agitator is located on one side of the first spiral agitator, the vent box is fixedly installed on the top of the processing box, the first spiral agitator is connected to the vent box bearing, the second spiral agitator is connected to the vent box bearing, the vent box is provided with a first sprocket inside, a drive chain is sleeved on one side of the first sprocket, a second sprocket is sleeved on one side of the drive chain, the first sprocket is fixedly connected to the first spiral agitator, the second sprocket is fixedly connected to the second spiral agitator, and a motor is fixedly installed on the top of the vent box, the output end of the motor is fixedly connected to the first spiral agitator for stirring and processing sludge.

[0008] Preferably, the swirling diffuser is fixedly installed at the bottom of the treatment box, the pressure-resistant connecting pipe valve is connected to the bottom of the swirling diffuser, the steam generator is connected to the other end of the pressure-resistant connecting pipe, and the steam generator is bolted to the treatment box for steam injection mixing and treatment of oil sludge.

[0009] Preferably, a feed valve is fixedly installed on the top of the processing box, a discharge valve is fixedly installed on the bottom of the processing chamber, a discharge port is provided on one side of the processing box, the discharge port is connected to the discharge valve pipe, a sensor group is fixedly installed on one side of the processing chamber, and portable casters are fixedly installed on the bottom of the processing box for feeding, discharging and assisting in sensing and detecting temperature.

[0010] Preferably, the photovoltaic mechanism includes an energy storage battery, an inverter, a photovoltaic controller, and a photovoltaic panel. The energy storage battery is fixedly installed inside the processing box, the inverter is connected to the top of the energy storage battery, the photovoltaic controller is connected to the top of the inverter, and the photovoltaic panel is fixedly installed on the outside of the processing box for photovoltaic energy storage.

[0011] Compared with the prior art, the present invention has the following beneficial effects:

[0012] 1. This utility model is an oil sludge treatment device based on aeration facilities. It is equipped with a treatment tank, a first spiral agitator, a second spiral agitator, a swirling diffuser, and a steam generator. The first and second spiral agitators mix and treat the oil sludge and reagents in the treatment tank. At the same time, the steam generator and the swirling diffuser inject high-temperature steam into the oil sludge through the swirling structure, forming a high-temperature airflow disturbance, which promotes the physical separation of oil, water, and solid phases in the oil sludge. The spiral agitator and steam injection work together to ensure that the oil sludge and steam are in full contact and form a uniform mixed phase, achieving the effect of dual high-efficiency aeration treatment of oil sludge.

[0013] 2. This utility model is an oil sludge treatment device based on aeration facilities. It is equipped with photovoltaic panels and energy storage batteries. The photovoltaic panels convert light energy into electrical energy and store it in the batteries. After being processed by the inverter, the electrical energy is used to power various components, thus achieving the effect of photovoltaic energy storage. Attached Figure Description

[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0015] Figure 1 This is a schematic diagram of the structure of an oil sludge treatment device based on an aeration facility according to an embodiment of the present utility model;

[0016] Figure 2 This is a schematic diagram of the internal structure of the treatment tank in an oil sludge treatment device based on an aeration facility according to an embodiment of the present utility model.

[0017] Figure 3 This is a schematic diagram of the internal structure of the permeable box in an oil sludge treatment device based on an aeration facility according to an embodiment of the present utility model.

[0018] Figure 4 This is a schematic diagram of the connection structure of a steam generator in an oil sludge treatment device based on an aeration facility, according to an embodiment of the present utility model.

[0019] Figure label:

[0020] 1. Processing box; 101. Processing chamber; 102. Feed valve; 103. Discharge valve; 104. Discharge port; 105. Sensor group; 106. Portable casters; 201. First spiral agitator; 202. Second spiral agitator; 203. Ventilation box; 204. First sprocket; 205. Motor; 206. Drive chain; 207. Second sprocket; 301. Swirl diffuser; 302. Pressure-resistant connecting pipe; 303. Steam generator; 401. Energy storage battery; 402. Inverter; 403. Photovoltaic controller; 404. Photovoltaic panel. Detailed Implementation

[0021] The utility model will now be further described with reference to the accompanying drawings and specific embodiments:

[0022] Please see Figure 1-4 An oil sludge treatment device based on an aeration facility according to an embodiment of the present invention includes:

[0023] The processing box 1 includes a processing chamber 101 inside. A feed valve 102 is fixedly installed on the top of the processing box 1, and a discharge valve 103 is fixedly installed on the bottom of the processing chamber 101. A discharge port 104 is provided on one side of the processing box 1, and the discharge port 104 is connected to the discharge valve 103 by a pipe. A sensor group 105 is fixedly installed on one side of the processing chamber 101. The sensor group 105 includes a temperature sensor and a pressure sensor to facilitate the detection of the temperature and pressure inside the processing chamber 101. Portable casters 106 are fixedly installed on the bottom of the processing box 1 to facilitate the movement of the processing box.

[0024] The mixing mechanism includes a first spiral agitator 201, a second spiral agitator 202, a vent box 203, a first sprocket 204, a motor 205, a transmission chain 206, and a second sprocket 207. The first spiral agitator 201 is installed inside the processing chamber 101, and the second spiral agitator 202 is located to one side of the first spiral agitator 201. The vent box 203 is fixedly installed on the top of the processing chamber 1. The first spiral agitator 201 is connected to the vent box 203 by a bearing, and the second spiral agitator 202 is connected to the vent box 203 by a bearing. The inner surface of the vent box 203... The unit is provided with a first sprocket 204, a transmission chain 206 is sleeved on one side of the first sprocket 204, and a second sprocket 207 is sleeved on one side of the transmission chain 206. The first sprocket 204 is fixedly connected to the first spiral stirrer 201, and the second sprocket 207 is fixedly connected to the second spiral stirrer 202. A motor 205 is fixedly installed on the top of the vent box 203. The output end of the motor 205 is fixedly connected to the first spiral stirrer 201. The motor 205 is a geared motor, which is convenient for driving the first spiral stirrer 201 and the second spiral stirrer 202 to rotate.

[0025] The aeration mechanism includes a swirling diffuser 301, a pressure-resistant connecting pipe 302, and a steam generator 303. The swirling diffuser 301 is fixedly installed at the bottom of the treatment tank 1. The valve of the pressure-resistant connecting pipe 302 is connected to the bottom of the swirling diffuser 301. The steam generator 303 is connected to the other end of the pressure-resistant connecting pipe 302 and is bolted to the treatment tank 1. The arrangement of the steam generator 303 and the swirling diffuser 301 facilitates the driving of the swirling diffuser 301 to spray steam.

[0026] The photovoltaic system includes an energy storage battery 401, an inverter 402, a photovoltaic controller 403, and a photovoltaic panel 404. The energy storage battery 401 is fixedly installed inside the processing box 1. The inverter 402 is connected to the top of the energy storage battery 401. The photovoltaic controller 403 is connected to the top of the inverter 402. The photovoltaic panel 404 is fixedly installed on the outside of the processing box 1. The photovoltaic panel 404 facilitates the use of photovoltaic energy storage.

[0027] In practical use, the sludge enters the treatment chamber 101 through the feed valve 102, and the treatment agent is also injected into the treatment chamber 1. Then, the motor 205 drives the first sprocket 204 and the first spiral agitator 201 to rotate. The first sprocket 204 drives the transmission chain 206 to rotate, and the transmission chain 206 drives the second spiral agitator 202 to rotate. Through the rotation of the first spiral agitator 201 and the second spiral agitator 202, the sludge and the treatment agent in the treatment chamber 101 are mixed and stirred. At the same time, the steam generator 303 generates high-temperature steam by heating water, and the pressure-resistant connecting pipe 302 transmits the high-temperature steam. The steam is transported and processed, and finally, the ceramic swirl diffuser 301 injects high-temperature steam into the oil sludge through the swirl structure, forming a high-temperature airflow disturbance, which promotes the physical separation of oil, water and solid phases in the oil sludge. In conjunction with the spiral agitator and steam injection, it ensures that the oil sludge and steam are in full contact and form a uniform mixed phase, achieving the effect of dual high-efficiency aeration treatment of oil sludge. When used outdoors, the photovoltaic panel 404 converts light energy into electrical energy and stores it in the energy storage battery 401. After being processed by the inverter 402 and photovoltaic controller 403, it supplies power to various components, realizing the effect of photovoltaic energy storage.

[0028] In the description of this utility model, it should be noted that the terms "top," "bottom," "one side," "the other side," "front," "back," "middle part," "inner," "top," and "bottom," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. The terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. Furthermore, unless otherwise explicitly specified and limited, the terms "installed," "connected," and "joined" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0029] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. An oil sludge treatment device based on an aeration system, characterized in that, include: Processing box (1); The mixing mechanism includes a first spiral mixer (201), a second spiral mixer (202), a vent box (203), a first sprocket (204), a motor (205), a transmission chain (206), and a second sprocket (207), wherein the motor (205) is used to drive the first spiral mixer (201) and the second spiral mixer (202) to rotate; An aeration mechanism includes a swirling diffuser (301), a pressure-resistant connecting pipe (302), and a steam generator (303), the steam generator (303) being used to drive the swirling diffuser (301) to spray steam; Photovoltaic institutions.

2. The oil sludge treatment device based on aeration facilities according to claim 1, characterized in that, The interior of the processing box (1) includes a processing chamber (101), the first spiral stirrer (201) is installed inside the processing chamber (101), the second spiral stirrer (202) is located on one side of the first spiral stirrer (201), the vent box (203) is fixedly installed on the top of the processing box (1), the first spiral stirrer (201) is connected to the vent box (203) by a bearing, and the second spiral stirrer (202) is connected to the vent box (203) by a bearing.

3. The oil sludge treatment device based on aeration facilities according to claim 2, characterized in that, The ventilated box (203) is provided with a first sprocket (204) inside. A transmission chain (206) is sleeved on one side of the first sprocket (204), and a second sprocket (207) is sleeved on one side of the transmission chain (206). The first sprocket (204) is fixedly connected to the first spiral stirrer (201), and the second sprocket (207) is fixedly connected to the second spiral stirrer (202).

4. The oil sludge treatment device based on aeration facilities according to claim 3, characterized in that, A motor (205) is fixedly installed on the top of the vent box (203), and the output end of the motor (205) is fixedly connected to the first spiral stirrer (201).

5. The oil sludge treatment device based on aeration facilities according to claim 1, characterized in that, The swirling diffuser (301) is fixedly installed at the bottom of the processing tank (1), the pressure-resistant connecting pipe (302) valve is connected to the bottom of the swirling diffuser (301), the steam generator (303) is connected to the other end of the pressure-resistant connecting pipe (302), and the steam generator (303) is bolted to the processing tank (1).

6. The oil sludge treatment device based on aeration facilities according to claim 1, characterized in that, A feed valve (102) is fixedly installed on the top of the processing box (1), a discharge valve (103) is fixedly installed on the bottom of the processing chamber (101), a discharge port (104) is provided on one side of the processing box (1), the discharge port (104) is connected to the discharge valve (103) by a pipe, a sensor group (105) is fixedly installed on one side of the processing chamber (101), and portable casters (106) are fixedly installed on the bottom of the processing box (1).

7. The oil sludge treatment device based on aeration facilities according to claim 1, characterized in that, The photovoltaic system includes an energy storage battery (401), an inverter (402), a photovoltaic controller (403), and a photovoltaic panel (404). The energy storage battery (401) is fixedly installed inside the processing box (1). The inverter (402) is connected to the top of the energy storage battery (401). The photovoltaic controller (403) is connected to the top of the inverter (402). The photovoltaic panel (404) is fixedly installed on the outside of the processing box (1).