Support platform for pressure detection in special equipment production

Abstract

The utility model discloses a kind of support platform for special equipment production pressure detection, including fixed platform, the top of fixed platform is fixedly connected with fixed frame, first hydraulic cylinder is connected on fixed frame by adjusting mechanism, the telescopic end of first hydraulic cylinder is fixedly connected with pressure plate, the outside of fixed platform is slidably provided with moving platform, the bottom of moving platform is rotatably connected with multiple rollers, L type seat is fixedly connected on moving platform, the side end of fixed platform is provided with adjusting groove, L type seat and adjusting groove are slidably matched, first screw rod is threadedly connected on L type seat, first screw rod is rotatably connected with fixed platform, first motor is fixedly connected on fixed platform, the side end of the output of first motor is fixedly connected with first screw rod, moving platform is conveniently moved to the side of fixed frame and pressure plate, hoisting equipment is conveniently used to hoist special equipment, people is avoided to lift special equipment, manpower is saved, and its use practicality is improved.

Description

Technical Field

[0001] This utility model relates to the field of pressure testing technology for special equipment, and more specifically, it relates to a support platform for pressure testing in the production of special equipment. Background Technology

[0002] Pressure testing is a crucial step in the production process of special equipment (such as boilers, pressure vessels, and pressure pipelines), directly affecting the safe operation of these devices. During pressure testing, the equipment must be placed on a support platform to ensure the stability and accuracy of the testing process.

[0003] A search revealed that Chinese utility model patent application number CN202322920893.9 discloses a pressure testing device for special equipment production. The device includes a base, a mating plate fixedly connected to the top of the base, a fixing plate slidably connected to the top of the base, and the bottom of the fixing plate extending into the base. A motor is fixedly connected to the inner wall of the right side of the base, and a gear is fixedly connected to one end of the motor output shaft. A hydraulic rod is fixedly connected to the top of the base, and a pressure plate is fixedly connected to the bottom of the hydraulic rod.

[0004] In use, the special equipment needs to be placed on the base, and the pressure plate is lowered by a hydraulic rod to apply pressure to the equipment for pressure testing. Since the pressure plate is located on the upper side of the equipment, it is not convenient to lift the pressure plate to the lower side using hoisting equipment. This requires people to lift and move the equipment, increasing their workload. In addition, it is not convenient to adjust the position of the pressure plate during pressure testing, and it is not convenient to test the pressure at different positions of the equipment. Therefore, there is an urgent need for a support platform for pressure testing of special equipment. Utility Model Content

[0005] (a) Technical problems to be solved In view of the problems existing in the prior art, this utility model provides a support platform for pressure testing of special equipment production, so as to solve the technical problems mentioned in the background art.

[0006] (II) Technical Solution To achieve the above objectives, this utility model provides the following technical solution: a support platform for pressure testing in the production of special equipment, comprising a fixed platform, a fixed frame fixedly connected to the top of the fixed platform, a first hydraulic cylinder connected to the fixed frame via an adjustment mechanism, a pressure plate fixedly connected to the telescopic end of the first hydraulic cylinder, a movable platform slidably disposed outside the fixed platform, multiple rollers rotatably connected to the bottom of the movable platform, an L-shaped seat fixedly connected to the movable platform, an adjustment groove provided on the side end of the fixed platform, the L-shaped seat slidingly engaging with the adjustment groove, a first screw threadedly connected to the L-shaped seat, the first screw rotatably connected to the fixed platform, a first motor fixedly connected to the fixed platform, the output end of the first motor fixedly connected to the side end of the first screw, and a clamping mechanism fixedly connected to the top of the movable platform, facilitating the movement of the movable platform to one side of the fixed frame and pressure plate, enabling the use of hoisting equipment to lift the special equipment, avoiding manual lifting of the special equipment, saving manpower, and improving its practicality.

[0007] The present invention is further configured such that the adjusting mechanism includes a second motor and a third motor, a rotating seat is rotatably connected to the fixed frame, the second motor is fixedly installed on the top of the fixed frame, the output end of the second motor is fixedly connected to the top of the rotating seat, the bottom end of the rotating seat is provided with a first sliding groove, a first sliding block is slidably arranged inside the first sliding groove, a second screw is threadedly connected inside the first sliding block, the second screw is rotatably connected to the rotating seat, the third motor is fixedly installed on the side end of the rotating seat, the output end of the third motor is fixedly connected to the side end of the second screw, and the bottom end of the first sliding block is fixedly connected to the top of the first hydraulic cylinder, which facilitates the adjustment of the position of the pressure plate and facilitates pressure detection at different positions on special equipment.

[0008] The present invention is further configured such that two support rods are fixedly connected inside the first slide groove, and both support rods are slidably engaged with the first slide block to support the first slide block.

[0009] The present invention is further configured such that the clamping mechanism includes a fourth motor, a fixed base is fixedly connected to the top of the moving platform, a second sliding groove is provided on the side end of the fixed base, a bidirectional screw is rotatably connected inside the second sliding groove, two second sliding blocks are symmetrically threaded to the outside of the bidirectional screw, both second sliding blocks are slidably engaged with the second sliding groove, clamping plates are fixedly connected to the side ends of both second sliding blocks, the fourth motor is fixedly installed on the side end of the fixed base, and the output end of the fourth motor is fixedly connected to the side end of the bidirectional screw, which facilitates clamping and fixing of special equipment of different sizes.

[0010] The present invention is further configured such that anti-slip pads are fixedly connected to one end of each of the two clamping plates to increase the friction of the clamping plate surface.

[0011] The present invention is further configured such that a protective cover is slidably provided on the outside of the fixed frame, tempered glass is installed on the protective cover, a top plate is fixedly connected to the top of the protective cover, a second hydraulic cylinder is fixedly installed on the top plate, and the telescopic end of the second hydraulic cylinder is fixedly connected to the top of the fixed frame, which plays a protective role and prevents flying objects from causing injury to the staff.

[0012] The present invention is further configured such that the fixing frame is provided with two notches, and the protective cover is fixedly connected with two sliding plates, which respectively slide in cooperation with the two notches to ensure that the protective cover slides stably up and down.

[0013] The present invention is further configured such that a limiting groove is provided on the side end of the adjusting groove, and a limiting block is fixedly connected to the side end of the L-shaped seat. The limiting block and the limiting groove are slidably engaged, thereby limiting the L-shaped seat and the moving platform.

[0014] (III) Beneficial Effects Compared with the prior art, this utility model provides a support platform for pressure testing in special equipment production, which has the following advantages: 1. The first screw is driven to rotate by the first motor. The rotation of the first screw causes the L-shaped seat to slide inside the adjustment groove. The L-shaped seat drives the moving platform to move, which makes it easy to move the moving platform to one side of the fixed frame and pressure plate. This facilitates the use of hoisting equipment to lift the special equipment, avoids the need for people to lift the special equipment, saves manpower, and improves its practicality.

[0015] 2. The second screw is driven to rotate by the third motor. The rotation of the second screw causes the first slide to slide inside the first slide groove. The first slide drives the first hydraulic cylinder and the pressure plate to move. At the same time, the second motor drives the rotating seat to rotate, which facilitates the adjustment of the position of the pressure plate. This makes it easy to adjust the pressure plate to the position on the special equipment where pressure testing is required, and facilitates pressure testing at different positions on the special equipment.

[0016] 3. Before pressure testing the special equipment, the top plate and protective cover are moved downward by the second hydraulic cylinder, and the bottom of the protective cover is brought into contact with the top of the moving platform. The special equipment to be pressure tested is covered by the protective cover. During the pressure test of the special equipment, it is necessary to avoid the splashing of residue to prevent the splashed residue from causing injury to the staff. Attached Figure Description

[0017] Figure 1 This is a front structural diagram of a support platform for pressure testing of special equipment in this utility model; Figure 2 This is a structural diagram showing the connection between the fixed platform, fixed frame, adjustment mechanism, first hydraulic cylinder and pressure plate in this utility model. Figure 3 This is a rear view structural schematic diagram of a support platform for pressure testing of special equipment in this utility model; Figure 4 This is a structural diagram showing the connection between the mobile platform and the L-shaped base in this utility model; Figure 5 This is a schematic diagram of the connection between the moving platform and the clamping mechanism in this utility model.

[0018] In the diagram: 1. Fixed platform; 2. Fixed frame; 3. First hydraulic cylinder; 4. Pressure plate; 5. Moving platform; 6. Roller; 7. L-shaped seat; 8. Adjustment groove; 9. First screw; 10. First motor; 11. Second motor; 12. Third motor; 13. Rotary seat; 14. First slide groove; 15. First slide block; 16. Second screw; 17. Support rod; 18. Fourth motor; 19. Fixed seat; 20. Second slide groove; 21. Bidirectional screw; 22. Second slide block; 23. Clamping plate; 24. Anti-slip pad; 25. Protective cover; 26. Tempered glass; 27. Top plate; 28. Second hydraulic cylinder; 29. ​​Notch; 30. Slide plate; 31. Limiting groove; 32. Limiting block. Detailed Implementation

[0019] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0020] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains.

[0021] In this utility model, unless otherwise stated, the orientations used, such as "up" and "down", usually refer to the direction shown in the accompanying drawings, or to the vertical, perpendicular, or gravitational direction; similarly, for ease of understanding and description, "left" and "right" usually refer to the left and right shown in the accompanying drawings; "inner" and "outer" refer to the inner and outer contours of each component itself, but the above directional terms are not used to limit this utility model.

[0022] Please see Figures 1-5A support platform for pressure testing in special equipment production includes a fixed platform 1, a fixed frame 2 fixedly connected to the top of the fixed platform 1, a first hydraulic cylinder 3 connected to the fixed frame 2 via an adjustment mechanism, a pressure plate 4 fixedly connected to the telescopic end of the first hydraulic cylinder 3, a movable platform 5 slidably mounted on the outside of the fixed platform 1, multiple rollers 6 rotatably connected to the bottom of the movable platform 5, an L-shaped seat 7 fixedly connected to the movable platform 5, an adjustment groove 8 provided on the side end of the fixed platform 1, the L-shaped seat 7 slidingly engaging with the adjustment groove 8, a limit groove 31 provided on the side end of the adjustment groove 8, a limit block 32 fixedly connected to the side end of the L-shaped seat 7, the limit block 32 slidingly engaging with the limit groove 31, serving to limit the movement of the L-shaped seat 7 and the movable platform 5, a first screw 9 threadedly connected to the L-shaped seat 7, the first screw 9 rotatably connected to the fixed platform 1, a first motor 10 fixedly connected to the fixed platform 1, the output end of the first motor 10 fixedly connected to the side end of the first screw 9, and a clamping mechanism fixedly connected to the top of the movable platform 5.

[0023] Specifically, the first motor 10 drives the first screw 9 to rotate, and the rotation of the first screw 9 causes the L-shaped seat 7 to slide inside the adjusting groove 8. The L-shaped seat 7 drives the moving platform 5 to move, making it easier to move the moving platform 5 to one side of the fixed frame 2 and the pressure plate 4. This facilitates the use of hoisting equipment to hoist the special equipment, avoiding the need for people to lift and move the special equipment, saving manpower, and improving its practicality.

[0024] Please see Figures 1-3 The adjustment mechanism includes a second motor 11 and a third motor 12. A rotating seat 13 is rotatably connected to the fixed frame 2. The second motor 11 is fixedly installed at the top of the fixed frame 2, and its output end is fixedly connected to the top of the rotating seat 13. A first sliding groove 14 is provided at the bottom of the rotating seat 13. A first sliding block 15 is slidably arranged inside the first sliding groove 14. Two support rods 17 are fixedly connected inside the first sliding groove 14. Both support rods 17 slide and cooperate with the first sliding block 15 to support the first sliding block 15. A second screw 16 is threadedly connected inside the first sliding block 15 and is rotatably connected to the rotating seat 13. The third motor 12 is fixedly installed at the side of the rotating seat 13, and its output end is fixedly connected to the side of the second screw 16. The bottom of the first sliding block 15 is fixedly connected to the top of the first hydraulic cylinder 3, which facilitates the adjustment of the position of the pressure plate 4 and facilitates pressure detection at different positions on special equipment.

[0025] Specifically, the second screw 16 is driven to rotate by the third motor 12. The rotation of the second screw 16 causes the first slide block 15 to slide inside the first slide groove 14. The first slide block 15 drives the first hydraulic cylinder 3 and the pressure plate 4 to move. At the same time, the second motor 11 drives the rotating seat 13 to rotate, which facilitates the adjustment of the position of the pressure plate 4. This allows the pressure plate 4 to be adjusted to the position on the special equipment where pressure testing is required, and facilitates pressure testing at different positions on the special equipment.

[0026] Please see Figure 5 The clamping mechanism includes a fourth motor 18. A fixed base 19 is fixedly connected to the top of the moving table 5. A second slide groove 20 is provided on the side of the fixed base 19. A bidirectional screw 21 is rotatably connected inside the second slide groove 20. Two second slide seats 22 are symmetrically threaded on the outside of the bidirectional screw 21. Both second slide seats 22 slide in sliding engagement with the second slide groove 20. A clamping plate 23 is fixedly connected to the side of each of the two second slide seats 22. Anti-slip pads 24 are fixedly connected to the opposite end of each of the two clamping plates 23 to increase the friction of the surface of the clamping plates 23. The fourth motor 18 is fixedly installed on the side of the fixed base 19. The output end of the fourth motor 18 is fixedly connected to the side of the bidirectional screw 21, which facilitates the clamping and fixing of special equipment of different sizes.

[0027] Specifically, the special equipment requiring pressure testing is placed between two clamping plates 23 on the moving platform 5. The fourth motor 18 drives the bidirectional screw 21 to rotate, causing the two second slides 22 to move towards the center. The two second slides 22 respectively drive the two clamping plates 23 to move, thereby clamping and fixing the special equipment. By adjusting the distance between the two clamping plates 23, it is convenient to clamp and fix special equipment of different sizes. The shape and size of the clamping plates 23 can be designed according to actual usage requirements.

[0028] Please see Figures 1-3 The fixed frame 2 is equipped with a protective cover 25 that slides on its exterior. The protective cover 25 is fitted with tempered glass 26, which allows for easy observation of the pressure testing status of the special equipment. A top plate 27 is fixedly connected to the top of the protective cover 25. A second hydraulic cylinder 28 is fixedly installed on the top plate 27. The telescopic end of the second hydraulic cylinder 28 is fixedly connected to the top of the fixed frame 2. The fixed frame 2 is provided with two notches 29. Two sliding plates 30 are fixedly connected to the protective cover 25. The two sliding plates 30 slide and engage with the two notches 29 respectively to ensure that the protective cover 25 slides up and down stably.

[0029] Specifically, before pressure testing the special equipment, the second hydraulic cylinder 28 drives the top plate 27 and the protective cover 25 to move downwards, and the bottom end of the protective cover 25 contacts the top end of the moving platform 5. The protective cover 25 covers the special equipment to be pressure tested, thus preventing residue from splashing during pressure testing and avoiding injury to the staff from the splashed residue.

[0030] In summary, when using the overall equipment: The first motor 10 drives the first screw 9 to rotate, causing the L-shaped seat 7 to slide inside the adjusting groove 8. The L-shaped seat 7 moves the moving platform 5 to one side of the fixed frame 2 and pressure plate 4. Then, the special equipment is hoisted onto the moving platform 5 by the hoisting equipment. The fourth motor 18 drives the bidirectional screw 21 to rotate, causing the two second slides 22 to move towards the middle. The two second slides 22 respectively drive the two clamping plates 23 to move, clamping and fixing the special equipment. Then, the first motor 10 is started, moving the moving platform 5 to the rearmost side. Then, the second hydraulic cylinder 28 drives the top plate 27 and the anti-collision plate 4 to move. The protective cover 25 moves downwards, bringing its bottom end into contact with the top of the moving platform 5. The protective cover 25 covers the special equipment to be pressure tested. The third motor 12 drives the second screw 16 to rotate, causing the first slide block 15 to slide inside the first slide groove 14. The first slide block 15 drives the first hydraulic cylinder 3 and the pressure plate 4 to move. At the same time, the second motor 11 drives the rotating seat 13 to rotate, adjusting the pressure plate 4 to the position on the special equipment where pressure testing is required. Then, the first hydraulic cylinder 3 pushes the pressure plate 4 downwards, pressing the special equipment to perform pressure testing.

[0031] Of all the solutions mentioned above, those involving the connection between two components can be selected according to the actual situation, such as welding, bolt and nut connection, bolt or screw connection, or other known connection methods, which will not be elaborated here. For all the fixed connections mentioned above, welding is preferred. Although embodiments of this utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this utility model. The scope of this utility model is defined by the appended claims and their equivalents.

Claims

1. A support platform for pressure testing in special equipment production, comprising a fixed platform (1), characterized in that: A fixed frame (2) is fixedly connected to the top of the fixed platform (1). A first hydraulic cylinder (3) is connected to the fixed frame (2) through an adjustment mechanism. A pressure plate (4) is fixedly connected to the telescopic end of the first hydraulic cylinder (3). A movable platform (5) is slidably arranged on the outside of the fixed platform (1). Multiple rollers (6) are rotatably connected to the bottom end of the movable platform (5). An L-shaped seat (7) is fixedly connected to the movable platform (5). An adjustment groove (8) is provided on the side end of the fixed platform (1). The L-shaped seat (7) and the adjustment groove (8) are slidably engaged. A first screw (9) is threadedly connected to the L-shaped seat (7). The first screw (9) is rotatably connected to the fixed platform (1). A first motor (10) is fixedly connected to the fixed platform (1). The output end of the first motor (10) is fixedly connected to the side end of the first screw (9). A clamping mechanism is fixedly connected to the top of the movable platform (5).

2. The support platform for pressure testing in special equipment production according to claim 1, characterized in that: The adjustment mechanism includes a second motor (11) and a third motor (12). A rotating seat (13) is rotatably connected to the fixed frame (2). The second motor (11) is fixedly installed on the top of the fixed frame (2). The output end of the second motor (11) is fixedly connected to the top of the rotating seat (13). A first sliding groove (14) is provided at the bottom of the rotating seat (13). A first sliding block (15) is slidably provided inside the first sliding groove (14). A second screw (16) is threadedly connected inside the first sliding block (15). The second screw (16) is rotatably connected to the rotating seat (13). The third motor (12) is fixedly installed on the side of the rotating seat (13). The output end of the third motor (12) is fixedly connected to the side of the second screw (16). The bottom of the first sliding block (15) is fixedly connected to the top of the first hydraulic cylinder (3).

3. The support platform for pressure testing in special equipment production according to claim 2, characterized in that: The first slide groove (14) has two fixedly connected support rods (17), and both support rods (17) are slidably engaged with the first slide block (15).

4. The support platform for pressure testing in special equipment production according to claim 1, characterized in that: The clamping mechanism includes a fourth motor (18). A fixed seat (19) is fixedly connected to the top of the moving platform (5). A second slide groove (20) is provided on the side end of the fixed seat (19). A bidirectional screw (21) is rotatably connected inside the second slide groove (20). Two second slides (22) are symmetrically threaded on the outside of the bidirectional screw (21). Both second slides (22) slide in cooperation with the second slide groove (20). A clamping plate (23) is fixedly connected to the side end of both second slides (22). The fourth motor (18) is fixedly installed on the side end of the fixed seat (19). The output end of the fourth motor (18) is fixedly connected to the side end of the bidirectional screw (21).

5. A support platform for pressure testing in special equipment production according to claim 4, characterized in that: Anti-slip pads (24) are fixedly connected to one end of each of the two clamping plates (23).

6. A support platform for pressure testing in special equipment production according to claim 1, characterized in that: The fixed frame (2) is slidably provided with a protective cover (25), and a tempered glass (26) is installed on the protective cover (25). A top plate (27) is fixedly connected to the top of the protective cover (25), and a second hydraulic cylinder (28) is fixedly installed on the top plate (27). The telescopic end of the second hydraulic cylinder (28) is fixedly connected to the top of the fixed frame (2).

7. A support platform for pressure testing in special equipment production according to claim 6, characterized in that: The fixed frame (2) is provided with two notches (29), and the protective cover (25) is fixedly connected with two sliding plates (30), which slide in cooperation with the two notches (29) respectively.

8. A support platform for pressure testing in special equipment production according to claim 1, characterized in that: The side end of the adjustment groove (8) is provided with a limiting groove (31), and the side end of the L-shaped seat (7) is fixedly connected to a limiting block (32), with the limiting block (32) slidingly engaging with the limiting groove (31).

Images