A urea detection sampler for vehicle

By designing a support frame and guide slider for the automotive urea testing sampler, the problem of sampling tube tilting was solved, enabling accurate sampling and cleaning operations, and improving the representativeness and convenience of the test.

CN224552765UActive Publication Date: 2026-07-24SHANDONG KELANSU ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHANDONG KELANSU ENVIRONMENTAL PROTECTION TECH CO LTD
Filing Date
2025-05-23
Publication Date
2026-07-24

AI Technical Summary

Technical Problem

Existing automotive urea testing samplers lack a vertical guide structure during sampling, causing the sampling tube to tilt and affecting the representativeness of concentration detection.

Method used

A vehicle urea testing sampler was designed, comprising a support frame, a cylindrical sampler, and a guide slider. The cylindrical sampler is precisely positioned via a linear guide groove and an adjusting screw hole, and is equipped with a positioning component and a wiping cloth roll to ensure sampling depth and cleanliness.

Benefits of technology

It achieves precise depth control and clean sampling of urea solution, improving the representativeness of concentration detection and the convenience of operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model mainly relates to the technical field of sampler, concretely relates to a vehicle -used urea detection sampler, including support frame, the support frame top is equipped with the through movable slot, the movable slot inside slide installation has the tubular sampler, the tubular sampler inside is equipped with the matching piston push rod, the both sides of tubular sampler symmetry is equipped with the vertical first linear guide slot, the movable slot inner wall is fixed with the first direction sliding block of first linear guide slot sliding cooperation, the both sides of support frame symmetry is equipped with with movable slot (the reference screw hole of intercommunication, the both sides of tubular sampler outer wall equidistance along the axial direction is equipped with a plurality of adjusting screw hole, when the reference screw hole with any adjusting screw hole is aligned, realizes the fixed through the lock bolt, the tubular sampler can be in movable slot vertical lift, thereby can carry out the sampling at the different depth of urea barrel, and the interval between two adjusting screw holes is fixed, thereby can accurately calculate the sampling depth.
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Description

Technical Field

[0001] This utility model mainly relates to the field of sampler technology, specifically to a vehicle urea detection sampler. Background Technology

[0002] As a key reducing agent in diesel vehicle exhaust aftertreatment systems, the concentration and purity of automotive urea solution directly affect the efficiency of the SCR system. Currently, the industry commonly uses handheld samplers for urea solution quality testing. These samplers typically consist of a sampling tube, a manual suction device, and a storage chamber. While existing samplers offer advantages such as ease of operation and low cost, in practical use, when operators manually insert the sampler into the urea container at different depths, the lack of a vertical guide structure makes the sampling tube prone to tilting. This results in samples taken from different heights at the same depth, affecting the representativeness of the concentration test. Utility Model Content

[0003] 1. The technical problem to be solved by the utility model:

[0004] This utility model provides a vehicle urea detection sampler to solve the technical problems existing in the background art.

[0005] 2. Technical Solution:

[0006] To achieve the above objectives, the technical solution provided by this utility model is as follows: a vehicle urea detection sampler, including a support frame, a through movable groove at the top of the support frame, a cylindrical sampler slidably installed in the movable groove, a matching piston push rod inside the cylindrical sampler, vertical first linear guide grooves symmetrically arranged on both sides of the cylindrical sampler, and a first guide slider fixedly provided on the inner wall of the movable groove, which slidably cooperates with the first linear guide groove.

[0007] The support frame is symmetrically provided with reference screw holes that communicate with the movable groove on both sides. The outer wall of the cylindrical sampler is provided with several adjusting screw holes equidistantly along the axial direction on both sides. When the reference screw hole is aligned with any adjusting screw hole, it is fixed by locking bolts.

[0008] Furthermore, the bottom end of the first linear guide groove extends to the edge of the outer wall of the cylindrical sampler, while the top end remains closed.

[0009] Furthermore, the top of the support frame is provided with a second guide groove extending horizontally. There are two second guide grooves, which are distributed opposite each other on both sides of the movable groove. A second guide slider is slidably installed in the second guide groove. The second guide slider is threadedly connected to a lead screw, and its bottom is connected to a positioning component through a vertical extension rod. The lead screw is rotatably connected to the support frame, and one end extends horizontally to the outside of the support frame and is fixed with a rotating handle.

[0010] Furthermore, the positioning component includes a movable plate, one side of which is fixedly connected to a vertical extension rod, and the other side is close to the cylindrical sampler and has several evenly distributed guide holes. A positioning post is slidably installed in the guide hole, one end of which extends to the outside of the guide hole, and the other end is connected to the end of the guide hole by a spring.

[0011] Furthermore, a fixing sleeve is provided at the bottom of the support frame, the fixing sleeve is aligned with the movable groove, and a wiping cloth roll is attached to the inner wall by Velcro.

[0012] Furthermore, the support frame is fixedly mounted with a base, and the bottom of the base is equipped with self-locking casters.

[0013] 3. Beneficial effects:

[0014] Compared with the prior art, the technical solution provided by this utility model has the following advantages: by sliding the first linear guide rail groove and the first guide slider together, the cylindrical sampler can be driven to move up and down in the movable groove, and locked by installing locking bolts in the reference screw hole and the alignment adjustment screw hole, so that the cylindrical sampler can be positioned at different depths of the urea tank for sampling, and the distance between two adjacent adjustment screw holes is fixed, so that the sampling depth can be accurately calculated.

[0015] When the two movable plates 501 are brought closer together, the positioning pins 503 at different positions will slide a different distance in their corresponding guide holes 502 and squeeze the spring 504, so as to fit as close as possible to the outer surface of the urea barrel and achieve the effect of clamping and positioning. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the cylindrical sampler structure of this utility model;

[0018] Figure 3 This is a cross-sectional structural diagram of the positioning component of this utility model;

[0019] Figure 4 This is a schematic diagram of the support frame structure of this utility model;

[0020] Figure 5 For the present utility model Figure 4 Enlarged structural diagram at point A in the middle.

[0021] Figure label:

[0022] 1. Support frame; 101. Movable groove; 102. First guide slider; 103. Reference screw hole; 104. Second guide groove; 2. Cylindrical sampler; 201. Piston push rod; 202. First linear guide groove; 203. Adjustment screw hole; 3. Locking bolt; 4. Second guide slider; 5. Positioning assembly; 501. Movable plate; 502. Guide hole; 503. Positioning post; 504. Spring; 6. Extension rod; 7. Lead screw; 701. Rotary handle; 8. Fixing sleeve; 9. Wiping cloth roll; 10. Base; 11. Self-locking caster wheel. Detailed Implementation

[0023] To facilitate understanding of this utility model, a more comprehensive description of the utility model will be given below with reference to the accompanying drawings, which show several embodiments of the utility model. However, the utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that the disclosure of the utility model will be more thorough and complete.

[0024] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "page", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0025] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0026] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," "fixing," and "equipped with" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances. Example

[0027] See attached document Figure 1-5 A vehicle urea testing sampler includes a support frame 1. The top of the support frame 1 is provided with a through movable groove 101. A cylindrical sampler 2 is slidably installed in the movable groove 101. The cylindrical sampler 2 is provided with a matching piston push rod 201 inside. The cylindrical sampler 2 is provided with vertical first linear guide grooves 202 symmetrically arranged on both sides. The inner wall of the movable groove 101 is fixed with a first guide slider 102 that slides in cooperation with the first linear guide groove 202.

[0028] The support frame 1 has symmetrical reference screw holes 103 on both sides that communicate with the movable groove 101. The outer wall of the cylindrical sampler 2 has several adjusting screw holes 203 equidistantly arranged along the axial direction on both sides. When the reference screw hole 103 is aligned with any adjusting screw hole 203, it is fixed by locking bolt 3.

[0029] In this embodiment, the support frame 1 is moved until the cylindrical sampler 2 is vertically above the urea tank. Due to the predetermined relative friction between the piston push rod 201 and the inner wall of the cylindrical sampler 2, after pushing and pulling the piston push rod 201, the cylindrical sampler 2 can be driven to move up and down in the movable groove 101 in conjunction with the sliding cooperation of the first linear guide groove 202 and the first guide slider 102. It is locked by installing locking bolts 3 into the reference screw hole 103 and the aligned adjustment screw hole 203, so that the cylindrical sampler 2 is positioned at different depths in the urea tank. At this time, the piston push rod 201 is pulled again to extract urea solution in the cylindrical sampler 2. The distance between two adjacent adjustment screw holes 203 is fixed, so the sampling depth can be accurately calculated.

[0030] In the above embodiment, the bottom end of the first linear guide groove 202 extends to the outer edge of the cylindrical sampler 2, and the top end remains closed. Therefore, by loosening the locking bolts 3 in the reference screw hole 103 and the alignment adjustment screw hole 203, and pulling the piston push rod 201 upward, the cylindrical sampler 2 can be removed from the movable groove 101 for cleaning and maintenance of its inner wall.

[0031] The top of the support frame 1 is provided with a second guide groove 104 extending horizontally. There are two second guide grooves 104, which are distributed on both sides of the movable groove 101. A second guide slider 4 is slidably installed in the second guide groove 104. The second guide slider 4 is threadedly connected to a lead screw 7, and the bottom is connected to a positioning component 5 through a vertical extension rod 6. The lead screw 7 is rotatably connected to the support frame 1, and one end extends horizontally to the outside of the support frame 1 and is fixed with a rotating handle 701.

[0032] The positioning component 5 includes a movable plate 501. One side of the movable plate 501 is fixedly connected to the vertical extension rod 6, and the other side is close to the cylindrical sampler 2 and has a plurality of evenly distributed guide holes 502. A positioning post 503 is slidably installed in the guide hole 502. One end of the positioning post 503 extends to the outside of the guide hole 502, and the other end is connected to the end of the guide hole 502 by a spring 504.

[0033] In this embodiment, after the rotating handle 701 drives the lead screw 7 to rotate, the second guide slider 4 can be driven to slide in the second guide groove 104. The vertical extension rod 6 drives the movable plate 501 to move synchronously. Similarly, the movable plate 501 on the other side moves relative to each other. After the positioning pin 503 abuts against the outer surface of the urea barrel, according to the curvature of the outer surface of the urea barrel, the positioning pin 503 at different positions will slide a different distance in its corresponding guide hole 502 and squeeze the spring 504, so as to fit as close as possible to the outer surface of the urea barrel and achieve the effect of clamping and positioning.

[0034] The bottom of the support frame 1 is provided with a fixing sleeve 8, which is aligned with the movable groove 101, and the inner wall is attached with a wiping cloth roll 9 by Velcro.

[0035] In this embodiment, when the cylindrical sampler 2 rises after sampling, the wiping cloth roll 9 can wipe off the urea solution on its surface, and the wiping cloth roll 9 is attached to the inner wall of the fixing sleeve 8 by Velcro for easy cleaning and replacement.

[0036] In the above embodiments, in order to prevent the urea solution wiped off by the wiping cloth roll 9 from falling into the urea bucket and causing pollution, the cylindrical sampler 2 samples from shallow to deep in sequence during sampling, and moves away from the urea bucket after sampling to avoid pollution.

[0037] The support frame 1 is fixedly mounted with a base 10, and the bottom of the base 10 is equipped with self-locking casters 11, which facilitates the movement of the entire device.

[0038] The above-described embodiments are merely illustrative of certain implementations of this utility model, and their descriptions are relatively specific and detailed. However, they should not be construed as limiting the scope of this utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these modifications and improvements all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model patent should be determined by the appended claims.

[0039] It should be noted that the above content falls within the scope of the inventor's technical knowledge. Due to the vast and complex nature of the technical content in this field, the above content of this application does not necessarily constitute prior art.

Claims

1. A vehicle urea detection sampler, characterized in that: The device includes a support frame (1), the top of which is provided with a through movable groove (101), a cylindrical sampler (2) is slidably installed in the movable groove (101), a matching piston push rod (201) is provided inside the cylindrical sampler (2), and vertical first linear guide grooves (202) are symmetrically provided on both sides of the cylindrical sampler (2). A first guide slider (102) that slides with the first linear guide groove (202) is fixedly provided on the inner wall of the movable groove (101). The support frame (1) is symmetrically provided with reference screw holes (103) communicating with the movable groove (101) on both sides. The cylindrical sampler (2) has several adjusting screw holes (203) equidistantly arranged on both sides of the outer wall along the axial direction. When the reference screw hole (103) is aligned with any adjusting screw hole (203), it is fixed by locking bolt (3).

2. The vehicle urea detection sampler according to claim 1, characterized in that: The bottom end of the first linear guide groove (202) extends to the edge of the outer wall of the cylindrical sampler (2), while the top end remains closed.

3. The vehicle urea detection sampler according to claim 1, characterized in that: The top of the support frame (1) is provided with a second guide groove (104) extending horizontally. There are two second guide grooves (104) and they are distributed on both sides of the movable groove (101). A second guide slider (4) is slidably installed in the second guide groove (104). The second guide slider (4) is threadedly connected to a lead screw (7), and the bottom is connected to a positioning component (5) through a vertical extension rod (6). The lead screw (7) is rotatably connected to the support frame (1), and one end extends horizontally to the outside of the support frame (1) and is fixed with a rotating handle (701).

4. The vehicle urea detection sampler according to claim 3, characterized in that: The positioning component (5) includes a movable plate (501). One side of the movable plate (501) is fixedly connected to the vertical extension rod (6), and the other side is close to the cylindrical sampler (2) and has a number of evenly distributed guide holes (502). A positioning post (503) is slidably installed in the guide hole (502). One end of the positioning post (503) extends to the outside of the guide hole (502), and the other end is connected to the end of the guide hole (502) by a spring (504).

5. The vehicle urea detection sampler according to claim 1, characterized in that: The bottom of the support frame (1) is provided with a fixing sleeve (8), which is aligned with the movable groove (101), and the inner wall is attached with a wiping cloth roll (9) by Velcro.

6. The vehicle urea detection sampler according to claim 1, characterized in that: The support frame (1) is fixedly mounted with a base (10), and the bottom of the base (10) is equipped with a self-locking universal wheel (11).