Foamed asphalt heating sampling device for detection

By introducing a material control component and a spiral scraper into the foamed asphalt heating sampling device, the problems of sampling control and cleaning at different stages of the foamed asphalt sampling device are solved, achieving accurate sampling and convenient cleaning.

CN224552822UActive Publication Date: 2026-07-24BEI JING CHENG JIAN LI QING HUN NING TU YOU XIAN GONG SI
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
BEI JING CHENG JIAN LI QING HUN NING TU YOU XIAN GONG SI
Filing Date
2025-08-15
Publication Date
2026-07-24

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Abstract

The utility model relates to foamed pitch processing technical field discloses a kind of foamed pitch heating sampling device for detection, including conveying pipe and connecting pipe, connecting pipe is installed in conveying pipe lower side, and connecting pipe lower end is connected with discharge elbow, and discharge elbow tail end is equipped with sampling pipe;Conveying pipe and connecting pipe top end between being equipped with control material component, control material component includes connecting pipe seat, and connecting pipe seat top is equipped with guide material mouth, and the inboard of connecting pipe seat is rotatably installed with baffle plate;Discharge elbow upper segment inboard is equipped with guide material component, and guide material component includes pivot and spiral scraper frame, and pivot and spiral scraper frame are located discharge elbow upper segment inboard, and extend to the inside of connecting pipe.The utility model has the advantages compared with prior art in that: by adjusting the positional relationship of baffle plate and guide material mouth makes conveying pipe and connecting pipe intercommunication and cut off, sampling pitch raw materials conveyed in conveying pipe interior in different stages;Sampling device is convenient to disassemble and install, and it is convenient to clean inside.
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Description

Technical Field

[0001] This utility model relates to the field of foamed asphalt processing technology, specifically to a foamed asphalt heating and sampling device for testing. Background Technology

[0002] Foamed asphalt is an important industrial raw material, widely used in many fields, especially in road engineering. It is a crucial raw material for road construction. Before use, foamed asphalt needs to undergo testing to check whether its various parameters meet the process requirements, thereby determining whether the processed asphalt is qualified and can be put into use. Testing is a vital part of ensuring project quality during construction.

[0003] Because foamed asphalt requires a high-temperature environment during processing, and the foamed asphalt processing equipment itself operates at high temperatures, there are certain risks associated with sampling at the inlet or outlet. Therefore, a sampling device is installed on the conveying pipe connecting the mixer and the foamed asphalt processor. However, existing heated sampling devices have connecting pipes that are directly connected to the conveying pipe, which presents the following technical problems:

[0004] 1. As a result, when the conveying pipe starts feeding, the asphalt raw material will enter the connecting pipe, making it impossible to sample at different stages of the processing and making it inconvenient to control the amount of samples taken, thus limiting its use.

[0005] 2. After the asphalt is heated and melted inside the connecting pipe, it tends to stick to the inner wall of the connecting pipe, making it inconvenient to clean.

[0006] To address the aforementioned technical problems, this application proposes a heating sampling device for testing foamed asphalt. Utility Model Content

[0007] I. Technical problems to be solved

[0008] The technical problem this invention aims to solve is that it is impossible to take samples at different stages of the processing, and it is also inconvenient to control the amount of samples taken. Its use has certain limitations, and asphalt easily sticks to the inner wall of the connecting pipe, making it inconvenient to clean.

[0009] II. Technical Solution

[0010] To solve the above technical problems, the technical solution provided by this utility model is as follows: a heating sampling device for foamed asphalt for testing, comprising a conveying pipe and a connecting pipe, wherein the connecting pipe is installed on the lower side of the conveying pipe and communicates with the conveying pipe, a discharge bend is connected to the lower end of the connecting pipe, a sampling pipe is installed at the tail end of the discharge bend, and a control valve is installed on the sampling pipe.

[0011] A material control assembly is provided between the top of the conveying pipe and the top of the connecting pipe. The material control assembly includes a connecting pipe seat, which is fixedly installed on the lower side of the conveying pipe. The top of the connecting pipe is installed inside the connecting pipe seat. A material guide port is provided on the top of the connecting pipe seat, and a baffle plate is rotatably installed inside the connecting pipe seat.

[0012] A material guiding assembly is installed on the inner side of the upper section of the discharge bend. The material guiding assembly includes a rotating shaft and a spiral scraper. The spiral scraper is wound around the rotating shaft and installed on the outer side of the rotating shaft. The rotating shaft and the spiral scraper are located on the inner side of the upper section of the discharge bend and extend into the inside of the connecting pipe.

[0013] As an improvement, a connecting shaft is installed on the upper side of the baffle plate, and the top of the connecting pipe seat is provided with a mounting hole for the connecting shaft to pass through. The top of the connecting shaft extends out of the conveying pipe and is equipped with a handwheel.

[0014] As an improvement, the outer side of the connecting shaft is sealed with a sealing gasket between it and the delivery pipe.

[0015] As an improvement, a motor is installed on the lower side of the discharge bend, and the motor shaft is connected to the rotating shaft.

[0016] As an improvement, the outer wall of the spiral scraper is in contact with the inner wall of the upper section of the discharge bend and the inner wall of the connecting pipe.

[0017] As an improvement, heating kit one and heating kit two are respectively fitted on the outside of the connecting pipe and the discharge bend, and heating kit one and heating kit two have the same structure.

[0018] III. Beneficial Effects

[0019] The advantages of this utility model compared with the prior art are as follows:

[0020] 1. Install a material control component between the conveying pipe and the connecting pipe. By adjusting the positional relationship between the baffle plate and the guide port, the conveying pipe and the connecting pipe can be connected or disconnected. According to the inspection requirements, the asphalt raw materials conveyed inside the conveying pipe can be sampled at different stages, and the sampling amount can also be controlled according to the sampling time.

[0021] 2. The connecting pipe and discharge bend in the sampling device are sealed by threads and gaskets, which facilitates disassembly and installation and makes it easy to clean the inside. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the upper structure of a foamed asphalt heating sampling device for testing according to this utility model.

[0023] Figure 2 This is a schematic diagram of the lower structure of a foamed asphalt heating sampling device for testing according to this utility model.

[0024] Figure 3 This is a schematic diagram of the discharge bend connection structure of a foamed asphalt heating sampling device for testing, according to this utility model.

[0025] Figure 4 This is a schematic diagram of the connecting pipe seat structure of a foamed asphalt heating sampling device for testing, according to this utility model.

[0026] Figure 5 This is a schematic diagram of the baffle plate structure of a foamed asphalt heating sampling device for testing according to this utility model.

[0027] As shown in the figure: 1. Conveying pipe; 2. Connecting pipe; 3. Discharge bend; 4. Heating kit one; 5. Heating kit two; 6. Sampling pipe; 7. Control valve; 8. Connecting pipe seat; 9. Guide port; 10. Mounting hole; 11. Connecting shaft; 12. Baffle plate; 13. Handwheel; 14. Motor; 15. Rotating shaft; 16. Spiral scraper. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0029] Example 1

[0030] As attached Figure 1 and attached Figure 2 As shown, a heating and sampling device for foamed asphalt for testing includes a conveying pipe 1 and a connecting pipe 2. The connecting pipe 2 is installed below the conveying pipe 1 and communicates with it. The lower end of the connecting pipe 2 is connected to a discharge bend 3. Heating kit 1 4 and heating kit 2 5 are respectively fitted on the outside of the connecting pipe 2 and the discharge bend 3. Heating kit 1 4 and heating kit 2 5 have the same structure, which is a spiral heating wire wound around the outside of the connecting pipe 2 and the discharge bend 3. A protective shell is fitted on the outside of the connecting pipe 2 and the discharge bend 3. The protective shell has a heat preservation effect. The asphalt raw material in the conveying pipe 1 enters the connecting pipe 2 and the discharge bend 3 for heating and melting. A sampling pipe 6 is installed at the tail end of the discharge bend 3. A control valve 7 is installed on the sampling pipe 6. When the control valve 7 is opened, the sample is taken out through the sampling pipe 6 for testing.

[0031] In order to sample the asphalt raw materials transported inside the delivery pipe at different stages, as shown in the attached... Figure 1 Appendix Figure 4 and attached Figure 5As shown, a material control assembly is provided between the top ends of the conveying pipe 1 and the connecting pipe 2. The material control assembly includes a connecting pipe seat 8, which is fixedly installed on the lower side of the conveying pipe 1. The top of the connecting pipe 2 is installed inside the connecting pipe seat 8. A material guide port 9 is provided on the top of the connecting pipe seat 8. A baffle plate 12 is rotatably installed on the inner side of the connecting pipe seat 8. A connecting shaft 11 is installed on the upper side of the baffle plate 12. The top of the connecting pipe seat 8 is provided with a mounting hole 10 for the connecting shaft 11 to pass through. The top end of the connecting shaft 11 extends out of the conveying pipe 1 and is equipped with a handwheel 13. There is a communication between the outer side of the connecting shaft 11 and the conveying pipe 1. A rotary sealing connection is achieved through a sealing gasket. By marking the origin on the handwheel 13 and the connecting pipe 2, the initial position of the baffle plate 12 is below the guide port 9, thus isolating the conveying pipe 1 and the connecting pipe 2. When sampling is required, the handwheel 13 is rotated, which drives the connecting shaft 11 and the baffle plate 12 to rotate, rotating the baffle plate 12 to the connecting pipe seat 8. On the other side inside, the conveying pipe 1 and the connecting pipe 2 are connected, allowing the asphalt raw material conveyed in the conveying pipe 1 to enter the interior of the connecting pipe 2. The driving method of the connecting shaft 11 can be replaced with a conventional motor drive depending on the installation environment and operating space.

[0032] Example 2

[0033] Based on Example 1, in order to facilitate the transportation of molten asphalt and the cleaning of the pipe wall, as shown in the attached... Figure 2 and attached Figure 3 As shown, a material guiding assembly is installed on the inner side of the upper section of the discharge bend 3. The material guiding assembly includes a rotating shaft 15 and a spiral scraper 16. The spiral scraper 16 is wound around the rotating shaft 15 as its axis and installed on the outside of the rotating shaft 15. The rotating shaft 15 and the spiral scraper 16 are located on the inner side of the upper section of the discharge bend 3 and extend into the interior of the connecting pipe 2. The outer wall of the spiral scraper 16 is in contact with the inner wall of the upper section of the discharge bend 3 and the inner wall of the connecting pipe 2. A motor 14 is installed on the lower side of the discharge bend 3. The shaft end of the motor 14 is connected to the rotating shaft 15. After the asphalt raw material is fed into the interior of the connecting pipe 2, it is first heated and melted inside the connecting pipe 2. Part of the asphalt raw material passes through the spiral scraper 16 and enters the inside of the discharge bend 3. It is heated and melted inside the discharge bend 3 to prevent material accumulation and poor melting effect. After it is completely melted, the motor 14 is started to transport the asphalt in the connecting pipe 2 and scrape off the asphalt on the inner wall of the connecting pipe 2 and the upper inner wall of the discharge bend 3 to prevent asphalt adhesion and increase subsequent cleaning work. The inner wall of the connecting pipe 2 and the discharge bend 3 are sealed by threads and gaskets. After sampling, they can be disassembled and the inner walls of the connecting pipe 2, the discharge bend 3 and the spiral scraper 16 can be cleaned for subsequent use.

[0034] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0035] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

[0036] The present invention and its embodiments have been described above. This description is not restrictive, and the accompanying drawings are only one embodiment of the present invention; the actual structure is not limited thereto. In conclusion, if those skilled in the art are inspired by this description and design similar structures and embodiments without departing from the inventive spirit of the present invention, such designs should fall within the protection scope of the present invention.

Claims

1. A heating sampling device for detecting foamed asphalt, comprising a conveying pipe (1) and a connecting pipe (2), wherein the connecting pipe (2) is installed on the lower side of the conveying pipe (1) and communicates with the conveying pipe (1), characterized in that: The lower end of the connecting pipe (2) is connected to a discharge bend (3), and a sampling pipe (6) is installed at the tail end of the discharge bend (3). A control valve (7) is installed on the sampling pipe (6). A material control assembly is provided between the top ends of the conveying pipe (1) and the connecting pipe (2). The material control assembly includes a connecting pipe seat (8). The connecting pipe seat (8) is fixedly installed on the lower side of the conveying pipe (1). The top of the connecting pipe (2) is installed inside the connecting pipe seat (8). A guide port (9) is provided on the top of the connecting pipe seat (8). A baffle plate (12) is rotatably installed inside the connecting pipe seat (8). A material guiding assembly is installed on the inner side of the upper section of the discharge bend (3). The material guiding assembly includes a rotating shaft (15) and a spiral scraper (16). The spiral scraper (16) is wound around the outside of the rotating shaft (15) with the rotating shaft (15) as the axis. The rotating shaft (15) and the spiral scraper (16) are located on the inner side of the upper section of the discharge bend (3) and extend into the interior of the connecting pipe (2).

2. The heating sampling device for detecting foamed asphalt according to claim 1, characterized in that: A connecting shaft (11) is installed on the upper side of the baffle plate (12). The top of the connecting pipe seat (8) is provided with an installation hole (10) for the connecting shaft (11) to pass through. The top of the connecting shaft (11) extends out of the conveying pipe (1) and is equipped with a handwheel (13).

3. The heating sampling device for detecting foamed asphalt according to claim 2, characterized in that: The outer side of the connecting shaft (11) is sealed to the conveying pipe (1) by a sealing gasket.

4. The heating sampling device for detecting foamed asphalt according to claim 1, characterized in that: A motor (14) is installed on the lower side of the discharge bend (3), and the shaft end of the motor (14) is connected to the rotating shaft (15).

5. A heating sampling device for detecting foamed asphalt according to claim 4, characterized in that: The outer wall of the spiral scraper (16) is in contact with the inner wall of the upper section of the discharge bend (3) and the inner wall of the connecting pipe (2).

6. The heating sampling device for detecting foamed asphalt according to claim 1, characterized in that: Heating kit one (4) and heating kit two (5) are respectively fitted on the outside of the connecting pipe (2) and the discharge bend pipe (3), and the heating kit one (4) and heating kit two (5) have the same structure.