Irregular circuit board self-positioning plug-in guide mechanism

Abstract

The utility model discloses a special-shaped circuit board self-positioning plug-in component guide mechanism, include: bottom plate, the special-shaped circuit board position adjusting device of assembly on bottom plate, special-shaped circuit board position adjusting device is used for clamping and buffering to special-shaped circuit board, the device through first special-shaped circuit board is placed to the ball, and the synchronous lifting of multiple sets of electric lift and spring, and the installation board is topped to the appropriate height, and the ball lets the board can smooth fine adjustment, and the frame is driven to connect along the limiting groove no.

Description

Technical Field

[0001] This utility model relates to the field of self-positioning plug-in technology for irregularly shaped circuit boards, and more specifically, to a self-positioning plug-in guide mechanism for irregularly shaped circuit boards. Background Technology

[0002] Self-positioning insertion of irregularly shaped circuit boards is an automated assembly technology used to precisely insert electronic components into circuit boards with irregular shapes or special dimensions. It automatically detects the position and shape of the circuit board using a vision recognition system or sensors, and then uses mechanical devices (such as clamps and guide mechanisms) to accurately insert the components into predetermined positions. This technology effectively improves insertion efficiency, reduces errors caused by manual operation, and enhances production quality and consistency. It is widely used in the electronics manufacturing industry, especially in the production of irregularly shaped circuit boards where high precision is required.

[0003] A search revealed a patent publication (CN221264119U) that discloses a PCB board irregularly shaped electronic component insertion machine. The technical solution includes a base plate and electronic components. Side plates are fixedly installed on both sides of the base plate. A second sliding groove is provided on the top surface of the side plates, and a first sliding groove is provided on both sides of the top surface of the base plate. The direction of the first sliding groove is perpendicular to the direction of the second sliding groove on the top surface of the side plates. A fixing clamping device is slidably installed within the first sliding groove of the base plate. The fixing clamping device can clamp and fix electronic components of various shapes. The beneficial effect of this invention is that by using a fixing clamping device capable of clamping and fixing electronic components of various shapes, the electronic components are stabilized. Then, a relatively fixed-shape PCB board is clamped, and the PCB board is moved to insert the electronic components, thus adapting to different electronic components and avoiding slippage and detachment of electronic components due to irregular surface shapes. This improves the insertion efficiency between the PCB board and irregularly shaped electronic components.

[0004] Due to differences in response speed and pressure fluctuations during the displacement of hydraulic rods, this asynchrony not only leads to decreased insertion accuracy but also causes severe physical damage to the circuit board. Particularly during insertion, asynchronous movement of the hydraulic rods can cause uneven forces on the circuit board, resulting in bending, twisting, or even breakage. Furthermore, pressure fluctuations in the hydraulic system can generate excessive impact forces instantaneously, further exacerbating the risk of circuit board damage. This damage not only increases production costs but also reduces production efficiency, as it necessitates frequent replacement of damaged circuit boards and equipment readjustment. Utility Model Content

[0005] In order to overcome the above-mentioned defects of the prior art, this utility model provides a self-positioning plug-in guide mechanism for irregularly shaped circuit boards to solve the problem that the circuit board is easily damaged due to the asynchronous operation of hydraulic rods.

[0006] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a self-positioning insertion guide mechanism for irregularly shaped circuit boards, comprising: a base plate; an irregularly shaped circuit board position adjustment device mounted on the base plate, the irregularly shaped circuit board position adjustment device being used to clamp and buffer the irregularly shaped circuit board, the irregularly shaped circuit board position adjustment device including a buffer component; a circuit board support device mounted on the top of the base plate, the circuit board support device being used to adjust the height of the circuit board according to the feedback signal of the irregularly shaped circuit board position adjustment device and to form a linkage with the buffer component; a PLC board adjustment device mounted on the base plate, the PLC board adjustment device being used to adjust the position of the clamped PLC board; and a PLC placement device mounted on the PLC board adjustment device, the PLC placement device being used to place the PLC.

[0007] Preferably, the irregular circuit board position adjustment device includes: an electric telescopic rod fixedly installed on the base plate, a connecting frame fixedly installed at one end of the electric telescopic rod, a limiting groove first opened on the base plate, a buffer assembly assembled on the top of the connecting frame, and the connecting frame movably installed inside the limiting groove first.

[0008] Preferably, the buffer assembly includes: an electric roller shaft movably mounted on the top of the limiting groove, a belt movably mounted on the outer surface of the electric roller shaft, a mounting block fixedly mounted on one side of the belt, and a rubber buffer rod fixedly mounted on one side of the mounting block.

[0009] Preferably, multiple sets of mounting blocks and rubber buffer bars are provided, and the multiple sets of mounting blocks and rubber buffer bars are installed equidistantly on the belt.

[0010] Preferably, the circuit board support device includes: an electric lifter fixedly installed on the top of the base plate, a spring fixedly installed on the top of the base plate, an mounting plate fixedly installed on the top of the electric lifter and the spring, and ball bearings movably installed on the mounting plate.

[0011] Preferably, multiple sets of springs and electric lifters are provided, and the multiple sets of springs and electric lifters are equidistantly arranged between the base plate and the mounting plate. Multiple sets of ball bearings are provided, and the multiple sets of ball bearings are equidistantly arranged on the mounting plate.

[0012] Preferably, the PLC board adjustment device includes: a limiting groove two fixedly installed on one side of the base plate, a movable frame movably installed on the limiting groove two, and a connecting rod fixedly installed at one end of the movable frame.

[0013] Preferably, the PLC placement device includes: a hydraulic telescopic rod fixedly installed on the connecting rod, a magnetic block fixedly installed at the bottom of the hydraulic telescopic rod, and a PLC mounting frame detachably installed at the bottom of the magnetic block.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] This invention first places the irregularly shaped circuit board onto ball bearings. Multiple sets of electric lifters and springs synchronously raise and lower the board to the appropriate height, allowing for smooth fine-tuning of the board. An electric telescopic rod drives the connecting frame along the limiting groove one towards the edge of the board. A belt rotates under the drive of an electric roller shaft, and equidistantly distributed rubber buffer rods lightly touch the edge of the board, both clamping and absorbing impact, stabilizing the board and preventing warping. Subsequently, the moving frame slides along the limiting groove two to the insertion position, the hydraulic telescopic rod extends downward, and the magnetic block lifts the PLC mounting frame. After precise positioning, it is pressed against the board surface to complete the insertion. The entire process of clamping, raising, lowering, and moving with buffering is synchronized, avoiding asynchronous impacts, resulting in zero damage to the board, one-time insertion, fast changeover, and high efficiency. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the irregular circuit board position adjustment device of this utility model;

[0018] Figure 3 This is a schematic diagram of the buffer component structure of this utility model;

[0019] Figure 4 This is a schematic diagram of the circuit board support device of this utility model;

[0020] Figure 5 This is a schematic diagram of the PLC board adjustment device of this utility model;

[0021] Figure 6 For the present utility model Figure 5 An enlarged schematic diagram of the A structure.

[0022] [Figure Labels]

[0023] 1. Base plate; 2. Irregular circuit board position adjustment device; 3. Circuit board support device; 4. PLC board adjustment device; 5. PLC placement device; 201. Electric telescopic rod; 202. Connecting frame; 203. Limiting groove one; 204. Buffer assembly; 205. Electric roller; 206. Belt; 207. Mounting block; 208. Rubber buffer rod; 301. Electric lifter; 302. Spring; 303. Mounting plate; 304. Ball bearing; 401. Limiting groove two; 402. Moving frame; 403. Connecting rod; 501. Hydraulic telescopic rod; 502. Magnetic block; 503. PLC mounting frame. Detailed Implementation

[0024] The technical solutions of this utility model will be clearly and completely described below with reference to the embodiments of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of this utility model.

[0025] Example 1

[0026] A preferred embodiment of the self-positioning plug-in guiding mechanism for irregularly shaped circuit boards provided by this utility model is, for example... Figures 1 to 6 As shown, it includes: a base plate 1; a shaped circuit board position adjustment device 2 mounted on the base plate 1, which is used to clamp and buffer the shaped circuit board, and includes a buffer assembly 204; a circuit board support device 3 mounted on the top of the base plate 1, which is used to adjust the height of the circuit board according to the feedback signal of the shaped circuit board position adjustment device 2 and to form a linkage with the buffer assembly 204; a PLC board adjustment device 4 mounted on the base plate 1, which is used to adjust the position of the clamped PLC board; and a PLC placement device 5 mounted on the PLC board adjustment device 4, which is used to place the PLC.

[0027] In this embodiment, the irregular circuit board position adjustment device 2 includes: an electric telescopic rod 201 fixedly installed on the base plate 1, a connecting frame 202 fixedly installed at one end of the electric telescopic rod 201, a limiting groove 203 opened on the base plate 1, a buffer assembly 204 assembled on the top of the connecting frame 202, and the connecting frame 202 movably installed inside the limiting groove 203.

[0028] In this embodiment, the buffer assembly 204 includes: an electric roller 205 movably mounted on the top of the limiting groove 203, a belt 206 movably mounted on the outer surface of the electric roller 205, an mounting block 207 fixedly mounted on one side of the belt 206, and a rubber buffer rod 208 fixedly mounted on one side of the mounting block 207.

[0029] In this embodiment, multiple sets of mounting blocks 207 and rubber buffer rods 208 are provided, and multiple sets of mounting blocks 207 and rubber buffer rods 208 are equidistantly mounted on the belt 206.

[0030] In this embodiment, the circuit board support device 3 includes: an electric lifter 301 fixedly installed on the top of the base plate 1, a spring 302 fixedly installed on the top of the base plate 1, an mounting plate 303 fixedly installed on the top of the electric lifter 301 and the spring 302, and a ball bearing 304 movably installed on the mounting plate 303.

[0031] In this embodiment, multiple sets of springs 302 and electric lifters 301 are provided, and multiple sets of springs 302 and electric lifters 301 are equidistantly arranged between the base plate 1 and the mounting plate 303. Multiple sets of ball bearings 304 are provided, and multiple sets of ball bearings 304 are equidistantly arranged on the mounting plate 303.

[0032] Example 2

[0033] Based on Embodiment 1, a preferred embodiment of the irregular circuit board self-positioning plug-in guiding mechanism provided by this utility model is as follows: Figures 1 to 6 As shown: The PLC board adjustment device 4 includes: a limiting groove 401 fixedly installed on one side of the base plate 1, a movable frame 402 movably installed on the limiting groove 401, and a connecting rod 403 fixedly installed at one end of the movable frame 402.

[0034] In this embodiment, the PLC placement device 5 includes: a hydraulic telescopic rod 501 fixedly installed on the connecting rod 403, a magnetic block 502 fixedly installed at the bottom of the hydraulic telescopic rod 501, and a PLC mounting frame 503 detachably installed at the bottom of the magnetic block 502.

[0035] In use, the irregularly shaped circuit board is first placed on the ball bearings 304. Multiple sets of electric lifters 301 and springs 302 raise and lower synchronously, pushing the mounting plate 303 to the appropriate height. The ball bearings 304 allow the board to be smoothly and finely adjusted. The electric telescopic rod 201 drives the connecting frame 202 to approach the edge of the board along the first limiting groove 203. The belt 206 rotates under the drive of the electric roller shaft 205. The equally spaced rubber buffer rods 208 lightly touch the edge of the board one by one, clamping and absorbing the impact, stabilizing the board and preventing it from warping. Subsequently, the moving frame 402 slides along the second limiting groove 401 to the insertion position. The hydraulic telescopic rod 501 extends downward, and the magnetic block 502 picks up the PLC mounting frame 503. After precise positioning, it is pressed against the board surface to complete the insertion. The entire process of clamping, raising, moving and buffering is synchronized to avoid asynchronous impacts. The board is damaged in one go, the insertion is completed in one go, and the changeover is fast and efficient.

[0036] Finally, the following points should be noted: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installation", "connection", and "linkage" should be interpreted broadly, and can be mechanical or electrical connections, or internal connections between two components, or direct connections. "Up", "down", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may change.

[0037] Secondly: The accompanying drawings of the embodiments disclosed in this utility model only involve the structures involved in the embodiments disclosed in this utility model. Other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of this utility model can be combined with each other.

[0038] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A self-positioning insert guide mechanism for irregularly shaped circuit boards, characterized in that, include: Base plate (1); The irregular circuit board position adjustment device (2) is mounted on the base plate (1). The irregular circuit board position adjustment device (2) is used to clamp and buffer the irregular circuit board. The irregular circuit board position adjustment device (2) includes a buffer component (204). The circuit board support device (3) is mounted on the top of the base plate (1). The circuit board support device (3) is used to adjust the height of the circuit board according to the feedback signal of the irregular circuit board position adjustment device (2) and form a linkage with the buffer assembly (204). The PLC board adjustment device (4) is mounted on the base plate (1) and is used to adjust the position of the clamped PLC board. A PLC placement device (5) is mounted on the PLC board adjustment device (4), and the PLC placement device (5) is used to place the PLC.

2. The self-positioning plug-in guide mechanism for irregularly shaped circuit boards according to claim 1, characterized in that, The irregular circuit board position adjustment device (2) includes: An electric telescopic rod (201) is fixedly installed on the base plate (1). A connecting frame (202) is fixedly installed at one end of the electric telescopic rod (201). A limiting groove (203) is opened on the base plate (1). The buffer assembly (204) is assembled on the top of the connecting frame (202). The connecting frame (202) is movably installed inside the limiting groove (203).

3. The self-positioning plug-in guide mechanism for irregularly shaped circuit boards according to claim 2, characterized in that, The buffer component (204) includes: An electric roller (205) is movably installed on the top of the limiting groove (203). A belt (206) is movably installed on the outer surface of the electric roller (205). An installation block (207) is fixedly installed on one side of the belt (206). A rubber buffer rod (208) is fixedly installed on one side of the installation block (207).

4. The self-positioning plug-in guide mechanism for irregularly shaped circuit boards according to claim 3, characterized in that, Multiple sets of mounting blocks (207) and rubber buffer rods (208) are provided, and multiple sets of mounting blocks (207) and rubber buffer rods (208) are equidistantly mounted on the belt (206).

5. The self-positioning plug-in guide mechanism for irregularly shaped circuit boards according to claim 1, characterized in that, The circuit board support device (3) includes: An electric lifter (301) is fixedly installed on the top of the base plate (1). A spring (302) is fixedly installed on the top of the base plate (1). An mounting plate (303) is fixedly installed on the top of the electric lifter (301) and the spring (302). A ball bearing (304) is movably installed on the mounting plate (303).

6. The self-positioning plug-in guide mechanism for irregularly shaped circuit boards according to claim 5, characterized in that, Multiple sets of springs (302) and electric lifters (301) are provided, and multiple sets of springs (302) and electric lifters (301) are equidistantly arranged between the base plate (1) and the mounting plate (303). Multiple sets of ball bearings (304) are provided, and multiple sets of ball bearings (304) are equidistantly arranged on the mounting plate (303).

7. The self-positioning plug-in guide mechanism for irregularly shaped circuit boards according to claim 1, characterized in that, The PLC board adjustment device (4) includes: A limiting groove 2 (401) is fixedly installed on one side of the base plate (1). A movable frame (402) is movably installed on the limiting groove 2 (401). A connecting rod (403) is fixedly installed at one end of the movable frame (402).

8. The self-positioning plug-in guide mechanism for irregularly shaped circuit boards according to claim 7, characterized in that, The PLC placement device (5) includes: A hydraulic telescopic rod (501) is fixedly installed on the connecting rod (403). A magnetic block (502) is fixedly installed at the bottom of the hydraulic telescopic rod (501). A PLC mounting frame (503) is detachably installed at the bottom of the magnetic block (502).

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