A device for assisting in cleaning of the side plates of aerated concrete blocks

Abstract

The utility model discloses an auxiliary device of cleaning and removing accumulated material of aerated concrete block side plate, including support frame and side plate, is provided with scraping assembly on the support frame, and scraping assembly includes the support plate of symmetrical setting, is provided with scraper on the support plate and rotates, and the cylinder of common rotation is provided between scraper and support plate, is provided with cleaning assembly in the support frame, and cleaning assembly includes cleaning disc, and cleaning disc rotates and is arranged in the inside of support frame, and the inside rotation of support frame is connected with cleaning roller, and the design utilizes cylinder drive scraper to be close to side plate, and the effective peeling of enough force degree effective peeling piece of accumulated material solves the problem that traditional cleaning mode handles piece of accumulated material difficultly, and simultaneously, the cleaning disc and cleaning roller cooperate and work, and the cleaning disc sweeps the surface of side plate in a large area, and cleaning roller removes residual small accumulated material and dust in the texture gap, realizes the depth cleaning, and the cleanness of the surface of side plate is effectively guaranteed.

Description

Technical Field

[0001] This utility model relates to the field of aerated concrete production technology, and in particular to a device for assisting in cleaning accumulated material on the side plates of aerated concrete blocks. Background Technology

[0002] Autoclaved aerated concrete (AAC) is a lightweight, porous silicate building material. It is made primarily from siliceous materials (such as sand and fly ash) and calcareous materials (such as cement and lime), with the addition of a foaming agent (such as aluminum powder). The process involves batching, mixing, pouring, static curing, cutting, and high-pressure steam curing. It possesses numerous excellent properties: its low density and light weight effectively reduce the building's self-weight and lower foundation costs; it also offers good thermal insulation with a low thermal conductivity, reducing energy consumption and improving indoor comfort; making it one of the ideal materials for achieving energy conservation, environmental protection, and efficient construction in modern architecture.

[0003] In the production of aerated concrete, side plates are required for mold closing. However, material accumulates on both sides of the side plates during use. Usually, a cleaning brush is used during the return stroke of the side plates, but the brush cannot clean up the excessive clumps of accumulated material. These clumps of accumulated material affect the quality of the aerated concrete during subsequent mold closing and production. To solve the problem of damage to the aerated concrete blocks caused by the inability of the cleaning brush to clean them, a device for assisting in cleaning the accumulated material on the side plates of aerated concrete blocks is proposed. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a device for assisting in cleaning accumulated material on the side plates of aerated concrete blocks.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A device for assisting in cleaning accumulated material on the side plate of aerated concrete blocks includes a support frame and a side plate. A scraping component is provided on the support frame. The scraping component includes symmetrically arranged support plates. A scraper is rotatably arranged on the support plates. A cylinder is rotatably arranged between the scraper and the support plates. The cylinder is used to drive the scraper to approach the side plate and scrape it.

[0007] The support frame is equipped with a cleaning assembly, which includes a cleaning disc. The cleaning disc is rotatably disposed inside the support frame, and a cleaning roller is rotatably connected to the inside of the support frame. The cleaning disc and the cleaning roller are used together to clean the side plate.

[0008] The above technical solution further includes:

[0009] Support rails are symmetrically installed on the inner sidewall of the support frame, and multiple movable guide wheels are equidistantly rotatably connected to the two support rails. The side plate is set on the multiple movable guide wheels.

[0010] A vacuuming device is installed on the top of the support frame, and a motor mounting bracket is fixedly connected to the top of the support frame. A cleaning motor is installed on the motor mounting bracket, and the output end of the cleaning motor is fixedly connected to the cleaning disc.

[0011] The cleaning assembly also includes an active flywheel fixedly connected to the output end of the cleaning motor. A first bearing seat is fixedly connected to the side of the support frame. A drive shaft is rotatably connected to the inner side of the first bearing seat. A driven flywheel is fixedly connected to the top of the drive shaft. A drive belt is sleeved between the active flywheel and the driven flywheel.

[0012] The end of the cleaning roller extending to the outside of the support frame is fixedly connected to a driven bevel gear, and the end of the drive shaft near the driven bevel gear is fixedly connected to a driving bevel gear. The driven bevel gear and the driving bevel gear mesh with each other.

[0013] The scraping assembly also includes a mounting plate fixedly connected to two support plates. Both support plates are fixedly connected to the top of the support frame. A second rotating support seat is mounted on the mounting plate, and the cylinder is rotatably connected to the second rotating support seat.

[0014] The bottom of the two support plates is equipped with a second bearing seat, and the two second bearing seats are rotatably connected to a rotating shaft. An adjusting arm is symmetrically rotatably connected to the outside of the rotating shaft.

[0015] An adjusting plate is fixedly connected to both adjusting arms. A first rotating support is mounted on the adjusting plate. The first rotating support is rotatably connected to the telescopic end of the cylinder. The two adjusting arms are fixedly connected to the scraper.

[0016] This utility model has the following beneficial effects:

[0017] In this invention, a cylinder drives a scraper to approach the side plate to perform a scraping action. This can apply sufficient force to the clumps of accumulated material on the side plate, effectively peeling them off the side plate. This solves the problem that traditional cleaning methods have difficulty in handling clumps of accumulated material, and greatly improves the cleaning efficiency of the side plate.

[0018] In this invention, the cleaning disc and the cleaning roller work together to clean the side panel. The rotation of the cleaning disc can clean a large area of ​​the side panel surface, while the cleaning roller can further penetrate into the texture and gaps of the side panel to remove residual small particles and dust, achieving deep cleaning and ensuring the cleanliness of the side panel surface. Attached Figure Description

[0019] Figure 1 This is a top view schematic diagram of the overall structure of the device for assisting in cleaning accumulated material on the side plates of aerated concrete blocks proposed in this utility model.

[0020] Figure 2 This is a schematic diagram of the overall bottom view structure of this utility model;

[0021] Figure 3 for Figure 1 Enlarged schematic diagram of the structure at point A in the middle;

[0022] Figure 4 for Figure 1 Enlarged schematic diagram of the structure at point B.

[0023] In the diagram: 1. Support frame; 2. Drive belt; 3. Scraper; 10. Vacuum cleaner; 11. Cleaning motor; 12. Side plate; 13. Support rail; 14. Moving guide wheel; 15. Cleaning roller; 16. Cleaning disc; 17. Motor mounting bracket; 20. Driven flywheel; 21. Drive shaft; 22. First bearing seat; 23. Driven bevel gear; 24. Driven bevel gear; 25. Driven flywheel; 30. Support plate; 31. Mounting plate; 32. Second rotating support seat; 33. Cylinder; 34. First rotating support seat; 35. Second bearing seat; 36. Rotating shaft; 37. Adjusting arm; 38. Adjusting plate. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Example

[0026] like Figures 1-4 As shown, the present invention proposes an auxiliary device for cleaning the accumulated material on the side plate of aerated concrete block, including a support frame 1 and a side plate 12. A scraping component is provided on the support frame 1. The scraping component includes symmetrically arranged support plates 30. A scraper 3 is rotatably arranged on the support plate 30. A cylinder 33 is rotatably arranged between the scraper 3 and the support plate 30. The cylinder 33 is used to drive the scraper 3 to approach the side plate 12 and scrape it.

[0027] A cleaning assembly is provided inside the support frame 1. The cleaning assembly includes a cleaning disc 16, which is rotatably disposed inside the support frame 1. A cleaning roller 15 is rotatably connected to the inside of the support frame 1. The cleaning disc 16 and the cleaning roller 15 are used together to clean the side plate 12.

[0028] Furthermore, when the side plate 12 moves to the position of the support frame 1, the cleaning work begins. First, the scraping assembly comes into play. The cylinder 33, acting as the power source, begins its piston rod to extend and retract. Since both ends of the cylinder 33 are rotatably connected to the scraper 3 and the support plate 30 respectively, the extension and retraction of the piston rod drives the scraper 3 to rotate around the point of connection with the support plate 30. When the piston rod of the cylinder 33 extends, it pushes the scraper 3 closer and closer to the side plate 12 until the scraper 3 is in close contact with the surface of the side plate 12. At this time, as the side plate 12 continues to move, the scraper 3 scrapes away the accumulated material on the surface of the side plate 12. For those clumps of stubborn accumulated material, the scraper 3, with its sharp edge and sufficient pressure, can peel them off the side plate 12, achieving initial material removal.

[0029] Furthermore, after the scraping component completes the initial cleaning, the sweeping component then performs further cleaning on the side plate 12. Both the cleaning disc 16 and the cleaning roller 15 are rotatably mounted inside the support frame 1. When the side plate 12 passes the cleaning disc 16 and the cleaning roller 15, the cleaning disc 16, with its larger disc surface, contacts the surface of the side plate 12, and through rotational motion, performs a large-area sweeping of the side plate 12 surface, removing any remaining fine particles and dust after the scraping component has removed them.

[0030] Furthermore, the cleaning roller 15 has a brush-like structure on its surface, which can penetrate deep into the texture and crevices of the side plate 12 surface to further remove residual material that is difficult to remove by the cleaning disc 16. The cleaning disc 16 and the cleaning roller 15 work together to thoroughly and meticulously clean the surface of the side plate 12, ensuring that the surface of the side plate 12 is clean and tidy, thereby avoiding the impact of material accumulation on the side plate 12 on the molding and quality of the aerated concrete blocks during subsequent mold-making.

[0031] Support rails 13 are symmetrically installed on the inner side wall of the support frame 1. Multiple movable guide wheels 14 are equidistantly connected to the two support rails 13. The side plate 12 is set on the multiple movable guide wheels 14.

[0032] Furthermore, support rails 13 are symmetrically installed on the inner wall of the support frame 1. The two support rails 13 are parallel to each other and symmetrically positioned, providing mounting tracks for the movable guide wheels 14. Multiple movable guide wheels 14 are equidistantly rotatably connected to the two support rails 13, and these movable guide wheels 14 can rotate around their own rotation axes. The side plate 12 is placed on the multiple movable guide wheels 14.

[0033] A vacuum cleaner 10 is installed on the top of the support frame 1. A motor mounting bracket 17 is fixedly connected to the top of the support frame 1. A cleaning motor 11 is installed on the motor mounting bracket 17. The output end of the cleaning motor 11 is fixedly connected to the cleaning disc 16.

[0034] The cleaning assembly also includes an active flywheel 25 fixedly connected to the output end of the cleaning motor 11, a first bearing seat 22 fixedly connected to the side of the support frame 1, a drive shaft 21 rotatably connected to the inner side of the first bearing seat 22, a driven flywheel 20 fixedly connected to the top of the drive shaft 21, and a drive belt 2 sleeved between the active flywheel 25 and the driven flywheel 20.

[0035] A driven bevel gear 23 is fixedly connected to one end of the cleaning roller 15 extending to the outside of the support frame 1, and a driving bevel gear 24 is fixedly connected to one end of the drive shaft 21 near the driven bevel gear 23. The driven bevel gear 23 and the driving bevel gear 24 mesh with each other.

[0036] Furthermore, in the cleaning assembly, after the cleaning motor 11 starts, its output end drives the active flywheel 25 to rotate. The rotation of the active flywheel 25 drives the driven flywheel 20 to rotate via the transmission belt 2. The driven flywheel 20 is fixedly connected to the top of the transmission shaft 21, and the transmission shaft 21 is rotatably connected to the side of the support frame 1 via the first bearing seat 22. Therefore, the rotation of the driven flywheel 20 drives the transmission shaft 21 to rotate synchronously within the first bearing seat 22. An active bevel gear 24 is fixedly connected to one end of the transmission shaft 21 near the cleaning roller 15, and a driven bevel gear 23 is fixedly connected to one end of the cleaning roller 15 extending to the outside of the support frame 1. The driven bevel gear 23 meshes with the active bevel gear 24. When the transmission shaft 21 rotates, the active bevel gear 24 rotates accordingly, driving the meshing driven bevel gear 23 to rotate, thereby driving the cleaning roller 15 to rotate inside the support frame 1. At the same time, the cleaning disc 16 is also driven to rotate by the cleaning motor 11. The cleaning disc 16 and the cleaning roller 15 work together to clean the surface of the side plate 12 that it passes through, and remove the small accumulated materials and dust left after the scraping component is scraped off. Meanwhile, the dust stirred up during the cleaning process is sucked out by the vacuuming device 10.

[0037] The scraping assembly also includes a mounting plate 31 fixedly connected to two support plates 30. Both support plates 30 are fixedly connected to the top of the support frame 1. A second rotating support seat 32 is mounted on the mounting plate 31. The cylinder 33 is rotatably connected to the second rotating support seat 32.

[0038] The bottom of the two support plates 30 is equipped with a second bearing seat 35, and the two second bearing seats 35 are rotatably connected to a rotating shaft 36. An adjusting arm 37 is symmetrically rotatably connected to the outside of the rotating shaft 36.

[0039] An adjusting plate 38 is fixedly connected to both adjusting arms 37. A first rotating support 34 is installed on the adjusting plate 38. The first rotating support 34 is rotatably connected to the telescopic end of the cylinder 33. The two adjusting arms 37 are fixedly connected to the scraper 3.

[0040] Furthermore, two support plates 30 are fixedly connected to the top of the support frame 1, and a mounting plate 31 is fixedly connected to the two support plates 30. A second rotating support seat 32 mounted on the mounting plate 31 is rotatably connected to the cylinder 33, allowing the cylinder 33 to rotate around the second rotating support seat 32. A second bearing seat 35 is mounted at the bottom of the two support plates 30, and the two second bearing seats 35 are rotatably connected to a rotating shaft 36, which can rotate flexibly within the second bearing seats 35. Adjusting arms 37 are symmetrically rotatably connected to the outer side of the rotating shaft 36, and the adjusting arms 37 can rotate around the rotating shaft 36. Two adjusting arms 37 are fixedly connected to an adjusting plate 38, and a first rotating support seat 34 mounted on the adjusting plate 38 is rotatably connected to the telescopic end of the cylinder 33. Simultaneously, the two adjusting arms 37 are fixedly connected to the scraper 3.

[0041] Furthermore, when it is necessary to scrape off the accumulated material on the side plate 12, the cylinder 33 starts to work, and its telescopic end moves forward and backward. Since the telescopic end of the cylinder 33 is rotatably connected to the first rotating support 34 on the adjusting plate 38, and the other end of the cylinder 33 is rotatably connected to the second rotating support 32 on the mounting plate 31, the telescopic movement of the cylinder 33 will push the adjusting plate 38 to move, thereby causing the adjusting arm 37 to rotate around the rotating shaft 36. Since the adjusting arm 37 is fixedly connected to the scraper 3, the rotation of the adjusting arm 37 will cause the scraper 3 to rotate around its rotational connection point with the support plate 30, making the scraper 3 move closer to or away from the side plate 12. When the scraper 3 approaches the side plate 12, as the side plate 12 moves, the scraper 3 can scrape off the accumulated material on the surface of the side plate 12. Especially for clumps of accumulated material, the scraper 3 uses sufficient pressure to peel them off the side plate 12, achieving effective cleaning of the accumulated material. When the scraping work is completed or the position of the scraper 3 needs to be adjusted, the extension end of the cylinder 33 moves in the opposite direction, driving the adjusting arm 37 and the scraper 3 away from the side plate 12, so as to facilitate subsequent operations or wait for the next cleaning task.

[0042] In this embodiment, the cleaning process begins when the side plate 12 moves to the position of the support frame 1. First, the scraping component operates, the piston rod of the cylinder 33 extends, pushing the adjusting plate 38 to move, which in turn drives the adjusting arm 37 to rotate around the rotating shaft 36, causing the scraper 3 to rotate around the rotation connection point with the support plate 30, gradually approaching the side plate 12 until it makes close contact. As the side plate 12 continues to move, the scraper 3 uses sufficient pressure to peel off the stubborn clumps of accumulated material from the side plate 12, achieving initial material removal.

[0043] Next, the cleaning components work. The cleaning motor 11 on the motor mounting bracket 17 at the top of the support frame 1 starts, and its output drives the cleaning roller 15 to rotate inside the support frame 1. At the same time, the cleaning motor 11 also directly drives the cleaning disc 16 to rotate. The cleaning disc 16 contacts the surface of the side plate 12 with a larger disc surface and performs large-area cleaning on the surface by rotating, sweeping off and scraping away the small accumulated materials and dust left behind. The bristle structure on the surface of the cleaning roller 15 penetrates into the surface texture and crevices of the side plate 12 to further remove residual accumulated materials. The two work together to perform a comprehensive and meticulous cleaning of the surface of the side plate 12.

[0044] Throughout the cleaning process, the vacuum cleaner 10 installed on the top of the support frame 1 sucks out the dust generated during the cleaning process, thus preventing dust pollution of the environment.

[0045] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A device for assisting in cleaning accumulated material on the side plates of aerated concrete blocks, comprising a support frame (1) and a side plate (12), characterized in that, The support frame (1) is provided with a scraping assembly, which includes a symmetrically arranged support plate (30), a scraper (3) is rotatably arranged on the support plate (30), and a cylinder (33) is rotatably arranged between the scraper (3) and the support plate (30). The cylinder (33) is used to drive the scraper (3) to approach the side plate (12) to scrape it. The support frame (1) is provided with a cleaning assembly, which includes a cleaning disc (16). The cleaning disc (16) is rotatably disposed inside the support frame (1). A cleaning roller (15) is rotatably connected to the inside of the support frame (1). The cleaning disc (16) and the cleaning roller (15) are used together to clean the side plate (12).

2. The device for assisting in cleaning accumulated material on the side plates of aerated concrete blocks according to claim 1, characterized in that, Support rails (13) are symmetrically installed on the inner side wall of the support frame (1), and multiple movable guide wheels (14) are equidistantly connected on the two support rails (13). The side plate (12) is set on the multiple movable guide wheels (14).

3. The device for assisting in cleaning accumulated material on the side plates of aerated concrete blocks according to claim 1, characterized in that, A vacuuming device (10) is installed on the top of the support frame (1), and a motor mounting bracket (17) is fixedly connected to the top of the support frame (1). A cleaning motor (11) is installed on the motor mounting bracket (17), and the output end of the cleaning motor (11) is fixedly connected to the cleaning disc (16).

4. The device for assisting in cleaning accumulated material on the side plates of aerated concrete blocks according to claim 1, characterized in that, The cleaning assembly also includes an active flywheel (25) fixedly connected to the output end of the cleaning motor (11), a first bearing seat (22) fixedly connected to the side of the support frame (1), a drive shaft (21) rotatably connected to the inner side of the first bearing seat (22), a driven flywheel (20) fixedly connected to the top of the drive shaft (21), and a drive belt (2) sleeved between the active flywheel (25) and the driven flywheel (20).

5. The device for assisting in cleaning accumulated material on the side plates of aerated concrete blocks according to claim 4, characterized in that, The cleaning roller (15) is fixedly connected to a driven bevel gear (23) at one end extending to the outside of the support frame (1), and the drive shaft (21) is fixedly connected to a driving bevel gear (24) at one end near the driven bevel gear (23), and the driven bevel gear (23) and the driving bevel gear (24) mesh with each other.

6. The device for assisting in cleaning accumulated material on the side plates of aerated concrete blocks according to claim 1, characterized in that, The scraping assembly also includes a mounting plate (31) fixedly connected to two support plates (30), both support plates (30) being fixedly connected to the top of the support frame (1), and a second rotating support seat (32) being mounted on the mounting plate (31), and the cylinder (33) being rotatably connected to the second rotating support seat (32).

7. The device for assisting in cleaning accumulated material on the side plates of aerated concrete blocks according to claim 1, characterized in that, The bottom of the two support plates (30) is equipped with a second bearing seat (35), and the two second bearing seats (35) are rotatably connected to a rotating shaft (36). An adjusting arm (37) is symmetrically rotatably connected to the outside of the rotating shaft (36).

8. The device for assisting in cleaning accumulated material on the side plates of aerated concrete blocks according to claim 7, characterized in that, An adjustment plate (38) is fixedly connected to both adjustment arms (37), and a first rotating support (34) is installed on the adjustment plate (38). The first rotating support (34) is rotatably connected to the telescopic end of the cylinder (33), and the two adjustment arms (37) are fixedly connected to the scraper (3).

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