A carbon brush grinding device

Abstract

The utility model discloses a carbon brush grinding device belongs to carbon brush processing technical field, including fixed establishment, it includes support seat, and the support ring is fixedly installed on the support seat, and the support ring is rotatably installed with motor drive's rotating ring on, and the outer wall of rotating ring is provided with a plurality of fixed slots, and a plurality of fixed slots are distributed on the upper surface of rotating ring, and a plurality of sliding slots that communicate fixed slots are provided on the rotating ring, and the sliding block of arc is slidably connected in the sliding slot, and the outer wall of sliding block is provided with the external rack of arc, and drive motor no.

Description

Technical Field

[0001] This utility model relates to a carbon brush grinding processing device, belonging to the field of carbon brush processing technology. Background Technology

[0002] In the current field of carbon brush processing technology, carbon brushes, also known as electric brushes, are common components in electrical equipment. They are primarily made of carbon and a mixture of other materials, possessing good electrical conductivity and wear resistance. The shape and size of carbon brushes vary depending on the application, but they typically consist of a carbon block and a metal support. The carbon block is responsible for contacting the rotating contact surface, while the metal support provides fixation and support. During processing, its curved surface needs to be ground to improve its surface roughness.

[0003] Utility model patent CN213647073U discloses a motor carbon brush polishing device, including a worktable located at the bottom of a support frame. A clamping structure is located in the middle of the worktable, comprising a left clamping plate and a right clamping plate. The left clamping plate includes two parallel upper and lower vertical plates. A horizontal plate is fixedly connected to the bottom of the upper vertical plate and the top of the lower vertical plate. The left and right clamping plates are placed opposite each other. Vacuum cleaners are located on both sides of the clamping structure. A polishing machine is located above the clamping structure and is connected to a cylinder at the top of the support frame. A transparent glass cover is provided on the support frame. This application features a simple structure. The clamping device using this structure is simple, convenient, and quick. While polishing the carbon brush, it avoids powder flying everywhere and allows for clear observation of its operation.

[0004] However, the above solution has the following shortcomings in practical use: The above-mentioned device uses a clamping device to prevent powder from flying everywhere while grinding the carbon brush. However, in actual use, because the surface of the carbon brush has an arc shape, only one side can be ground. Furthermore, it is fixed by the clamping device, and only a single carbon brush can be processed at a time, resulting in low grinding efficiency. Utility Model Content

[0005] To solve the above-mentioned technical problems, this utility model provides a carbon brush grinding device that can grind both sides of the carbon brush and grind multiple carbon brushes together, thereby improving the grinding efficiency of the carbon brush.

[0006] The technical solution adopted by this utility model to solve its technical problem is: a carbon brush grinding processing device, including a fixing mechanism for fixing carbon brushes; The fixing mechanism includes a support base, on which a support ring is fixedly installed, and on which a rotating ring is rotatably installed; The outer wall of the rotating ring is provided with a plurality of fixing grooves, which are evenly distributed on the upper surface of the rotating ring. The rotating ring has multiple sliding grooves that connect to the fixed groove. An arc-shaped top block is slidably connected in the sliding groove. An arc-shaped external rack is provided on the outer wall of the top block. A drive motor is fixedly installed on the outer wall of the rotating ring. A transmission gear that meshes with the external rack is installed at the output end of the drive motor. A grinding mechanism for grinding carbon brushes, the grinding mechanism being fixedly mounted on the support base; A dust removal mechanism is installed on one side of the fixed mechanism.

[0007] Preferably, a conical external gear ring is installed on the bottom wall of the rotating ring, and a second drive motor is fixedly installed on the support ring. A bevel gear that meshes with the external gear ring is installed at the output end of the second drive motor. In this scheme, the external gear ring is rotated by the second drive motor through gear transmission, thereby driving the rotating ring to rotate, driving multiple carbon brushes to rotate, and performing grinding on the carbon brushes.

[0008] Preferably, the grinding mechanism includes a limiting frame, which is fixedly installed on the support base, and a sliding groove is provided on the limiting frame; Pneumatic push rods are fixedly installed on both outer walls of the limiting frame. The telescopic end of the pneumatic push rod passes through the outer wall of the limiting frame and is fixedly installed with a sliding block. Both sliding blocks are slidably connected to the sliding groove. In this scheme, the telescopic end of the pneumatic push rod drives the sliding block to slide within the limiting frame.

[0009] Preferably, an electric push rod is fixedly installed on the sliding block, and a geared motor is fixedly installed on the telescopic end of the electric push rod through the housing. Grinding wheels are fixedly installed on the output ends of the two geared motors. In this scheme, the electric push rod moves with the sliding block, adjusts the position of the two grinding wheels, and brings the two grinding wheels close to the outer walls of both sides of the carbon brush. The geared motor drives the grinding wheels to rotate, and performs grinding on the outer walls of both sides of the carbon brush.

[0010] Preferably, the dust removal mechanism includes a dust removal box, which is located below the rotating ring, and a screen is embedded in the dust removal box; in this scheme, the processed carbon brush can be placed on the screen for dust removal.

[0011] Preferably, a dust collector filter bag is detachably installed inside the dust collector box, and an air guide fan is fixedly installed on the bottom wall inside the dust collector box, with the air guide fan positioned below the dust collector filter bag. In this scheme, the air guide fan increases the airflow velocity, drawing air into the dust collector box so that the dust from carbon brush processing falls into the dust collector filter bag, thereby collecting the dust using the dust collector filter bag.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows: a carbon brush grinding processing device, 1. A rotating ring driven by a motor is rotatably mounted on the support ring. Multiple fixing grooves are opened on the outer wall of the rotating ring, and multiple sliding grooves are opened on the rotating ring connecting the fixing grooves. An arc-shaped top block is slidably connected in the sliding groove. An arc-shaped external toothed rack is set on the outer wall of the top block. A drive motor is fixedly mounted on the outer wall of the rotating ring. The drive motor drives the top block to slide in the sliding groove. The top block presses the outer wall of the carbon brush, thereby fixing the carbon brush. Multiple fixing grooves fix multiple carbon brushes. The rotating ring drives the carbon brush to rotate, thereby bringing it close to the grinding mechanism. The grinding mechanism grinds the arc-shaped surfaces on both sides of the carbon brush and continuously grinds multiple carbon brushes, resulting in higher grinding efficiency. 2. The dust collector is located below the rotating ring. A screen is embedded in the dust collector, and a dust filter bag is detachably installed inside the dust collector. An air guide fan is fixedly installed on the bottom wall inside the dust collector and is located below the dust filter bag. The polished carbon brush is removed and placed on the screen. The air guide fan increases the airflow speed and sucks the dust remaining on the carbon brush into the dust filter bag, thereby reducing the dust on the carbon brush. Attached Figure Description

[0013] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the structures shown in these drawings without creative effort.

[0014] Figure 1 Top view of the entire utility model Figure 2 This utility model Figure 1 Enlarged view of point A in the middle Figure 3 This is the front view of the fixing mechanism of this utility model. Figure 4 This is a schematic diagram of the grinding mechanism of this utility model. In the picture: 1. Fixing mechanism; 11. Support base; 12. Support ring; 13. Rotating ring; 131. Fixing groove; 132. Sliding groove; 14. Top block; 141. External rack; 15. Drive motor one; 151. Transmission gear; 16. External gear ring; 17. Drive motor two; 171. Bevel gear; 2. Grinding mechanism; 21. Limiting frame; 211. Sliding groove; 22. Pneumatic push rod; 231. Sliding block; 23. Electric push rod; 24. Gear motor; 241. Grinding wheel; 3. Dust removal mechanism; 31. Dust collection box; 32. Screen; 33. Dust collection filter bag; 34. Air guide fan. Detailed Implementation

[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0016] Please see Figure 1-4 This utility model provides a technical solution: a carbon brush grinding processing device, including a fixing mechanism 1 for fixing carbon brushes. The fixing mechanism 1 includes a support base 11, a support ring 12 fixedly installed on the support base 11, and a rotating ring 13 rotatably installed on the support ring 12. The outer wall of the rotating ring 13 is provided with multiple fixing grooves 131, which are evenly distributed on the upper surface of the rotating ring 13. The rotating ring 13 is provided with multiple sliding grooves 132 that communicate with the fixing grooves 131. An arc-shaped top block 14 is slidably connected in the sliding groove 132. An arc-shaped external rack 141 is provided on the outer wall of the top block 14. A drive motor 15 is fixedly installed on the outer wall of the rotating ring 13. A transmission gear 151 that meshes with the external rack 141 is installed at the output end of the drive motor 15.

[0017] The carbon brush is placed in the fixing groove 131, and the drive motor 15 drives the arc-shaped top block 14 to slide in the sliding groove 132 through gear transmission. The top block 14 extends out and presses the outer wall of the carbon brush, thereby fixing the carbon brush and preventing it from loosening during processing.

[0018] A conical external gear ring 16 is installed on the bottom wall of the rotating ring 13, and a second drive motor 17 is fixedly installed on the support ring 12. A bevel gear 171 that meshes with the external gear ring 16 is installed at the output end of the second drive motor 17.

[0019] Among them, the drive motor 17 uses gear transmission to drive the outer gear ring 16 to rotate, thereby driving the rotating ring 13 to rotate, and then continuously polishing the multiple carbon brushes on the rotating ring 13, resulting in higher processing efficiency.

[0020] Grinding mechanism 2 is used to grind carbon brushes. Grinding mechanism 2 is fixedly installed on support base 11. Grinding mechanism 2 includes a limiting frame 21, which is fixedly installed on support base 11. A sliding groove 211 is provided on the limiting frame 21. Pneumatic push rods 22 are fixedly installed on both outer walls of the limiting frame 21. The telescopic end of the pneumatic push rod 22 passes through the outer wall of the limiting frame 21 and is fixedly installed with a sliding block 231. Both sliding blocks 231 are slidably connected to the sliding groove 211.

[0021] Furthermore, the pneumatic push rod 22 drives the sliding block 231 to move on the sliding groove 211 through the extension and retraction of the telescopic end, adjusting the position of the two grinding wheels 241. The limiting frame 21 restricts the position of the sliding block 231, improving its stability during movement.

[0022] An electric push rod 23 is fixedly installed on the sliding block 231. The telescopic end of the electric push rod 23 is fixedly installed with a geared motor 24 through the housing. Grinding wheels 241 are fixedly installed on the output ends of the two geared motors 24.

[0023] Specifically, the electric push rod 23 moves with the sliding block 231. The electric push rod 23 uses the extension and retraction of the telescopic end to drive the reduction motor 24 and the grinding wheel 241 to move longitudinally, adjust the height of the grinding wheel 241, and the reduction motor 24 drives the grinding wheel 241 to rotate, so as to perform grinding processing on carbon brushes of different sizes.

[0024] The dust removal mechanism 3 is installed on one side of the fixed mechanism 1. The dust removal mechanism 3 includes a dust removal box 31, which is located below the rotating ring 13. A screen 32 is embedded in the dust removal box 31. A dust removal filter bag 33 is detachably installed inside the dust removal box 31. An air guide fan 34 is fixedly installed on the bottom wall inside the dust removal box 31 and is located below the dust removal filter bag 33.

[0025] It should be noted that when the carbon brush rotates above the dust collection box 31, the carbon brush is removed and placed on the screen 32. The air guide fan 34 increases the airflow speed, drawing in dust and other gases, which then enter the dust collection filter bag 33 for dust collection. Air guide holes can be opened on the bottom wall of the dust collection box 31, and an inspection door is installed on the dust collection box 31 for cleaning and replacement of the dust collection filter bag 33.

[0026] The workflow of this embodiment is as follows: Please refer to... Figure 1-4A carbon brush grinding device includes a programmable controller mounted on a support base 11. The device controls the carbon brushes, placing them in a fixing groove 131. A drive motor 15, via gear transmission, drives an arc-shaped top block 14 to slide within a sliding groove 132, extending the top block 14 to press against the outer wall of the carbon brush, thus fixing it in place. A drive motor 17, via gear transmission, drives an outer gear ring 16 to rotate, thereby rotating a rotating ring 13 and continuously grinding multiple carbon brushes on the rotating ring 13. A pneumatic push rod 22, through the extension and retraction of its telescopic end, moves a sliding block 231 on a sliding groove 211. The positions of the two grinding wheels 241 are adjusted, and the electric push rod 23 moves with the sliding block 231. The electric push rod 23 uses the extension and retraction of the telescopic end to drive the reduction motor 24 and the grinding wheels 241 to move longitudinally, adjusting the height of the grinding wheels 241. The reduction motor 24 drives the grinding wheels 241 to rotate, and the two grinding wheels 241 approach the outer walls of the carbon brushes on both sides to grind the carbon brushes. When the carbon brushes rotate above the dust collection box 31, the carbon brushes are removed and placed on the screen 32. The air guide fan 34 increases the airflow speed, sucks in dust and other gases, and causes them to enter the dust collection filter bag 33 for dust collection.

[0027] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A carbon brush grinding device, characterized by comprising: Includes a fixing mechanism (1) for fixing the carbon brush; The fixing mechanism (1) includes a support base (11), a support ring (12) is fixedly installed on the support base (11), and a rotating ring (13) is rotatably installed on the support ring (12). The outer wall of the rotating ring (13) is provided with a plurality of fixing grooves (131), and the plurality of fixing grooves (131) are evenly distributed on the upper surface of the rotating ring (13). The rotating ring (13) is provided with multiple sliding grooves (132) that connect to the fixed groove (131). An arc-shaped top block (14) is slidably connected in the sliding groove (132). An arc-shaped external rack (141) is provided on the outer wall of the top block (14). A drive motor (15) is fixedly installed on the outer wall of the rotating ring (13). A transmission gear (151) that meshes with the external rack (141) is installed at the output end of the drive motor (15). A grinding mechanism (2) is used to grind the carbon brush, and the grinding mechanism (2) is fixedly installed on the support base (11); The dust removal mechanism (3) is installed on one side of the fixing mechanism (1).

2. The carbon brush grinding device according to claim 1, wherein A conical external gear ring (16) is installed on the bottom wall of the rotating ring (13), and a second drive motor (17) is fixedly installed on the support ring (12). A bevel gear (171) that meshes with the external gear ring (16) is installed at the output end of the second drive motor (17).

3. The carbon brush grinding device of claim 1, wherein The grinding mechanism (2) includes a limiting frame (21), which is fixedly installed on the support base (11), and a sliding groove (211) is provided on the limiting frame (21). Pneumatic push rods (22) are fixedly installed on both outer walls of the limiting frame (21). The telescopic end of the pneumatic push rod (22) passes through the outer wall of the limiting frame (21) and is fixedly installed with a sliding block (231). The two sliding blocks (231) are slidably connected to the sliding groove (211).

4. The carbon brush grinding apparatus according to claim 3, wherein An electric push rod (23) is fixedly installed on the sliding block (231). A geared motor (24) is fixedly installed on the telescopic end of the electric push rod (23) through the housing. A grinding wheel (241) is fixedly installed on the output end of each of the two geared motors (24).

5. The carbon brush grinding apparatus of claim 1, wherein The dust removal mechanism (3) includes a dust removal box (31), which is located below the rotating ring (13), and a screen (32) is embedded in the dust removal box (31).

6. The carbon brush grinding apparatus of claim 5, wherein The dust collector (31) has a detachable dust filter bag (33) installed inside. An air guide fan (34) is fixedly installed on the bottom wall inside the dust collector (31) and is located below the dust filter bag (33).

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