Five-axis bridge type integrated cutting machine

Abstract

The utility model discloses a five -axle bridge formula integral cutting machine, include: frame assembly, cutting assembly and placing subassembly, cutting assembly is used for adjusting angle to stone board cutting, placing subassembly sets up on frame assembly is used for to stone board carries out the fit placement, cutting assembly includes transplant gantry, two limit stop, two slide plates, moving plate, motor no.

Description

Technical Field

[0001] This utility model relates to the field of cutting machine technology, specifically to a five-axis bridge-type integrated cutting machine. Background Technology

[0002] With the development of modern machining industry, the requirements for cutting quality and precision are constantly increasing, as are the demands for improved production efficiency, reduced production costs, and highly intelligent automatic cutting functions. The development of CNC cutting machines must adapt to the requirements of modern machining industry. Cutting machines are divided into flame cutting machines, plasma cutting machines, laser cutting machines, water jet cutting machines, etc. Laser cutting machines are the most efficient, offer the highest cutting precision, and are generally suitable for cutting thinner materials. Plasma cutting machines also have a high cutting speed, but the cut surface has a certain bevel. Flame cutting machines are used for thicker carbon steel materials and are also used to cut stone slabs.

[0003] However, in the existing technology, when cutting stone slabs, due to their large size, it is not convenient to move the stone slabs after they are placed. In addition, most cutting machines place the stone slabs horizontally, which is inconvenient for the large size of the stone slabs. Utility Model Content

[0004] The purpose of this invention is to provide a five-axis bridge-type integrated cutting machine, which has the advantages of adsorbing and fixing stone slabs, moving and dragging them to adjust their position, and performing multi-axis cutting on the stone slabs, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a five-axis bridge-type integrated cutting machine, characterized in that it includes a frame assembly, a cutting assembly, and a placement assembly. The cutting assembly is used to adjust the angle for cutting stone slabs. The placement assembly is mounted on the frame assembly for placing the stone slabs in close contact. The cutting assembly includes a transplanting gantry frame, two limiting blocks, two sliding plates, a moving plate, a first motor, a screw, a second motor, a mounting frame, a cutting machine, a third motor, a milling cutter, two cylinders, and two suction cups. The transplanting gantry frame is mounted on the frame assembly. The two limiting blocks are fixedly mounted on the transplanting gantry frame. The two sliding plates are slidably mounted on the two limiting blocks respectively. The moving plate is fixedly mounted on the two sliding plates. The first motor is fixedly mounted on the top of the moving plate. The screw is fixedly mounted on the output end of the first motor and threadedly connected to the moving plate. The second motor is fixedly mounted on one side of the moving plate. On the outer wall, the mounting frame is fixedly mounted on the output end of motor two, the cutting machine is rotatably mounted on the mounting frame, motor three is fixedly mounted on one side of the outer wall of the mounting frame, the output end of motor three is fixedly connected to the cutting machine, the milling cutter is fixedly mounted on one side of the outer wall of the mounting frame, both cylinders are fixedly mounted on the mounting frame, and two suction cups are respectively fixedly mounted on the output ends of the two cylinders. The placement assembly includes a mounting frame, two electric push rods, two hinge one, a bonding plate, and two hinge two. The mounting frame is located at the top of the crossbeam, the two electric push rods are hinged to the bottom of the mounting frame, both hinge one are fixedly mounted on one side of the inner wall of the crossbeam, and both hinge one are fixedly connected to the two electric push rods respectively. The bonding plate is fixedly mounted on the top of the mounting frame, and both hinge two are fixedly mounted on one side of the outer wall of the crossbeam respectively, and both hinge two are fixedly connected to the mounting frame.

[0006] Furthermore, the cutting assembly also includes a bending rod and an industrial camera, the bending rod being fixedly mounted on a movable plate and the industrial camera being fixedly mounted on one end of the bending rod.

[0007] Furthermore, the frame assembly includes a horizontal frame, two vertical frames, and two fixing blocks. The two vertical frames are fixedly installed on the horizontal frame, and the two fixing blocks are respectively fixedly installed on the two vertical frames. The transplanting gantry is fixedly installed on the two fixing blocks.

[0008] Furthermore, rectangular grooves are evenly distributed on the bonding plate.

[0009] Furthermore, two limiting baffles are fixedly installed on one outer wall of the mounting bracket.

[0010] In summary, due to the adoption of the above-mentioned technologies, the beneficial effects of this utility model are: This invention features a cutting assembly. A transplanting gantry is activated, which moves the cutting machine. A motor is started, driving a screw to rotate. The screw rotates and moves a moving plate downwards, which in turn moves a sliding plate. The sliding plate slides on a limit block, and the moving plate moves the mounting frame and the cutting machine. Before the cutting machine contacts the stone slab, motor one is stopped, and a cylinder is activated. The cylinder extends and moves a suction cup, which contacts and adheres to the stone slab. The transplanting gantry moves the suction cup, which drags the stone slab until it reaches the designated position. The retracting cylinder drives the suction cup to reset, starts the cutting machine, and makes the saw blade of the cutting machine rotate. At this time, motor one is restarted. Motor one drives the mounting frame to move down. The mounting frame drives the cutting machine to move and cut the stone slab. Motor two is started. Motor two drives the mounting frame to rotate horizontally. The mounting frame drives the cutting machine to rotate the cutting angle. Motor three is started. Motor three drives the cutting machine to flip and cut the stone slab at an angle. The cutting machine is moved horizontally by the transplanting gantry frame. It has the advantages of adsorbing and fixing the stone slab, moving and dragging to adjust its position, and performing multi-axis cutting of the stone slab.

[0011] This invention features a placement assembly. When the electric push rod is activated, it extends and pushes the mounting frame. Because the mounting frame is limited by hinge two, it flips around hinge two after being pushed. The electric push rod, limited by hinge one and hinged to the mounting frame, pulls on the electric push rod during its flip, allowing for fine-tuning. The mounting frame moves the bonding plate. Once the mounting frame tilts the bonding plate, the electric push rod stops, and the stone slab is placed on the bonding plate. Reversing the steps resets the mounting and allows the stone slab to be placed horizontally. This design offers the advantage of pushing and flipping the stone slab, enabling it to be placed vertically. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the main structure of a five-axis bridge-type integrated cutting machine according to the present invention; Figure 2 This is a bottom view structural diagram of a five-axis bridge-type integrated cutting machine according to the present invention; Figure 3 This is a rear view structural schematic diagram of a five-axis bridge-type integrated cutting machine according to the present invention; Figure 4 This is a side view of the structure of a five-axis bridge-type integrated cutting machine according to the present invention.

[0013] In the diagram: 1. Frame assembly; 101. Horizontal frame; 102. Vertical frame; 103. Fixing block; 2. Cutting assembly; 201. Transplanting gantry; 202. Limiting block; 203. Slide plate; 204. Moving plate; 205. Motor 1; 206. Screw; 207. Motor 2; 208. Mounting frame; 209. Cutting machine; 210. Motor 3; 211. Milling cutter; 212. Cylinder; 213. Suction cup; 214. Folding rod; 215. Industrial camera; 3. Placement assembly; 301. Mounting bracket; 302. Electric push rod; 303. Hinge 1; 304. Adhesive plate; 305. Hinge 2. Detailed Implementation

[0014] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this utility model, not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model. Therefore, the following detailed description of the embodiments of this utility model provided in the accompanying drawings is not intended to limit the scope of the claimed utility model, but merely represents selected embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0015] This utility model provides, for example Figures 1-4As shown, a five-axis bridge-type integrated cutting machine includes a frame assembly 1, a cutting assembly 2, and a placement assembly 3. The cutting assembly 2 is used to adjust the angle for cutting stone slabs. The placement assembly 3 is mounted on the frame assembly 1 for placing the stone slabs in close contact with the frame. The cutting assembly 2 includes a transplanting gantry 201, two limiting blocks 202, two sliding plates 203, a moving plate 204, a first motor 205, a screw 206, a second motor 207, a mounting frame 208, a cutting machine 209, a third motor 210, a milling cutter 211, two cylinders 212, and two suction cups 213. The transplanting gantry 201 is mounted on the frame assembly 1, and the two limiting blocks 202 are fixedly mounted on the transplanting gantry 201. The two sliding plates 203 slide... The moving plate 204 is fixedly mounted on two limit blocks 202, the moving plate 204 is fixedly mounted on two sliding plates 203, the first motor 205 is fixedly mounted on the top of the moving plate 204, the screw 206 is fixedly mounted on the output end of the first motor 205 and threadedly connected to the moving plate 204, the second motor 207 is fixedly mounted on one side outer wall of the moving plate 204, the mounting frame 208 is fixedly mounted on the output end of the second motor 207, the cutting machine 209 is rotatably mounted on the mounting frame 208, the third motor 210 is fixedly mounted on one side outer wall of the mounting frame 208 and its output end is fixedly connected to the cutting machine 209, and the milling cutter 211 is fixedly mounted on one side outer wall of the mounting frame 208. Both cylinders 212 are fixedly mounted on the mounting frame 208, and the two suction cups 213 are respectively fixedly mounted on the output ends of the two cylinders 212. In some embodiments, the placement assembly 3 includes a mounting frame 301, two electric push rods 302, two hinges 303, a bonding plate 304, and two hinges 305. The mounting frame 301 is located at the top of the crossbeam 101. The two electric push rods 302 are hinged to the bottom of the mounting frame 301. The two hinges 303 are fixedly mounted on the inner wall of one side of the crossbeam 101 and are respectively fixedly connected to the two electric push rods 302. The bonding plate 304 is fixedly mounted on the top of the mounting frame 301, and the two hinges 305 are respectively fixedly mounted on the inner wall of one side of the crossbeam 101. The frame is fixedly installed on one outer wall of the crossbeam 101. Both hinges 305 are fixedly connected to the mounting frame 301. More specifically, when the transplanting gantry 201 is started, the transplanting gantry 201 moves the cutting machine 209. Motor 205 is started, which drives the screw 206 to rotate. The screw 206 rotates and moves the moving plate 204 downward, which in turn moves the sliding plate 203. The sliding plate 203 slides on the limiting block 202. The moving plate 204 moves the mounting frame 208 and the cutting machine 209. Before the cutting machine 209 contacts the stone slab, motor 205 is stopped, and cylinder 212 is started. Cylinder 212 extends and moves the suction cup 213, which contacts and adheres to the stone slab.The gantry frame 201 moves the suction cup 213, which drags the stone slab. Once the slab reaches the designated position, the retraction cylinder 212 resets the suction cup 213, activating the cutting machine 209 and rotating its saw disc. Motor 1 205 is then restarted, moving the mounting frame 208 downwards. The mounting frame 208 then moves the cutting machine 209 to cut the stone slab. Motor 207 is then activated, causing the mounting frame 208 to rotate horizontally, which in turn rotates the cutting machine 209 to adjust its cutting angle. Finally, motor 210 is activated, causing the cutting machine 209 to flip and perform a bevel cut on the stone slab. The gantry frame 201 moves the cutting machine 209 horizontally, enabling the suction and fixation of the stone slab, its movement and adjustment, and multi-axis cutting. The advantages of the cutting process, more specifically, are as follows: When the electric push rod 302 is activated, it extends, pushing the mounting frame 301. Since the mounting frame 301 is limited by hinge 305, it flips around hinge 305 after being pushed. The electric push rod 302 is limited by hinge 303 and is hinged to the mounting frame 301, causing the mounting frame 301 to pull on the electric push rod 302 during flipping, allowing for fine-tuning. The mounting frame 301 moves the bonding plate 304. Once the mounting frame 301 has flipped and tilted the bonding plate 304, the electric push rod 302 stops, and the stone slab is placed on the bonding plate. Reversing the above steps resets the stone slab and allows it to be placed horizontally. This method has the advantage of allowing the stone slab to be placed vertically by pushing and flipping.

[0016] In addition, the cutting assembly 2 also includes a bending rod 214 and an industrial camera 215. The bending rod 214 is fixedly mounted on the moving plate 204, and the industrial camera 215 is fixedly mounted on one end of the bending rod 214.

[0017] like Figure 1 As shown, the frame assembly 1 includes a horizontal frame 101, two vertical frames 102 and two fixing blocks 103. The two vertical frames 102 are fixedly installed on the horizontal frame 101, and the two fixing blocks 103 are respectively fixedly installed on the two vertical frames 102. The transplanting gantry frame 201 is fixedly installed on the two fixing blocks 103.

[0018] In some embodiments, rectangular grooves are evenly distributed on the bonding plate 304.

[0019] In addition, two limiting baffles are fixedly installed on one side of the outer wall of the mounting bracket 301.

[0020] Working principle: Step 1: Place the stone slab and activate the electric push rod 302. The electric push rod 302 extends, pushing the mounting frame 301. Since the mounting frame 301 is limited by hinge 305, it flips around hinge 305 after being pushed. The electric push rod 302 is limited by hinge 303 and is hinged to the mounting frame 301, causing the mounting frame 301 to pull the electric push rod 302 when it flips, allowing the electric push rod 302 to make minor adjustments. The mounting frame 301 moves the bonding plate 304. After the mounting frame 301 flips and tilts the bonding plate 304, stop the electric push rod 302 and place the stone slab on the bonding plate. Repeat the above steps to reset and place the stone slab horizontally.

[0021] Step Two: Adjust the cutting mechanism and start the transplanting gantry 201. The transplanting gantry 201 moves the cutting machine 209. Start motor 205, which drives screw 206 to rotate. Screw 206 rotates and moves moving plate 204 downward. Moving plate 204 moves slide plate 203, which slides on limit block 202. Moving plate 204 moves mounting frame 208 and cutting machine 209. Before cutting machine 209 contacts the stone slab, stop motor 205 and start cylinder 212. Cylinder 212 extends and moves suction cup 213. Suction cup 213 contacts and adheres to the stone slab. The transplanting gantry 201 moves suction cup 213 to adhere to the stone slab. The disc 213 drags and moves the stone slab. When it reaches the designated position, the retracting cylinder 212 drives the suction cup 213 to reset, and the cutting machine 209 is started, causing the saw disc of the cutting machine 209 to rotate. At this time, the first motor 205 is restarted, and the first motor 205 drives the mounting frame 208 to move down. The mounting frame 208 drives the cutting machine 209 to move and cut the stone slab. The second motor 207 is started, and the second motor 207 drives the mounting frame 208 to rotate horizontally. The mounting frame 208 drives the cutting machine 209 to rotate the cutting angle. The third motor 210 is started, and the third motor 210 drives the cutting machine 209 to rotate and cut the stone slab at an angle. The cutting machine 209 is moved horizontally by the transplanting gantry 201.

[0022] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

[0023] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

Claims

1. A five-axis bridge-type integrated cutting machine, characterized in that: The system includes a frame assembly, a cutting assembly, and a placement assembly. The cutting assembly is used to adjust the angle for cutting the stone slab. The placement assembly is mounted on the frame assembly for fitting the stone slab snugly. The cutting assembly includes a transplanting gantry, two limiting blocks, two sliding plates, a moving plate, a first motor, a screw, a second motor, a mounting frame, a cutting machine, a third motor, a milling cutter, two cylinders, and two suction cups. The transplanting gantry is mounted on the frame assembly. Both limiting blocks are fixedly mounted on the transplanting gantry. The two sliding plates are slidably mounted on the two limiting blocks. The moving plate is fixedly mounted on the two sliding plates. The first motor is fixedly mounted on the top of the moving plate. The screw is fixedly mounted on the output end of the first motor and threadedly connected to the moving plate. The second motor is fixedly mounted on one outer wall of the moving plate. The mounting frame is fixedly mounted on the output end of the second motor. At the end, the cutting machine is rotatably mounted on the mounting frame, the motor three is fixedly mounted on one outer wall of the mounting frame, and the output end of the motor three is fixedly connected to the cutting machine. The milling cutter is fixedly mounted on one outer wall of the mounting frame, both cylinders are fixedly mounted on the mounting frame, and two suction cups are respectively fixedly mounted on the output ends of the two cylinders. The placement assembly includes a mounting frame, two electric push rods, two hinge one, a bonding plate, and two hinge two. The mounting frame is located at the top of the crossbeam, the two electric push rods are hinged to the bottom of the mounting frame, both hinge one is fixedly mounted on one inner wall of the crossbeam, and both hinge one is fixedly connected to the two electric push rods respectively. The bonding plate is fixedly mounted at the top of the mounting frame, and both hinge two are fixedly mounted on one outer wall of the crossbeam respectively, and both hinge two are fixedly connected to the mounting frame.

2. The five-axis bridge-type integrated cutting machine according to claim 1, characterized in that: The cutting assembly also includes a bending rod and an industrial camera, the bending rod being fixedly mounted on a movable plate and the industrial camera being fixedly mounted on one end of the bending rod.

3. The five-axis bridge-type integrated cutting machine according to claim 1, characterized in that: The frame assembly includes a horizontal frame, two vertical frames, and two fixing blocks. The two vertical frames are fixedly installed on the horizontal frame, and the two fixing blocks are respectively fixedly installed on the two vertical frames. The transplanting gantry is fixedly installed on the two fixing blocks.

4. The five-axis bridge-type integrated cutting machine according to claim 1, characterized in that: The bonding plate has rectangular grooves evenly distributed on it.

5. The five-axis bridge-type integrated cutting machine according to claim 1, characterized in that: Two limiting baffles are fixedly installed on one outer wall of the mounting bracket.

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