Anti-oil structure for needle cylinder base

Abstract

The application provides an anti-oil structure for a needle cylinder base, which comprises a disc seat, a large disc gear rotatably arranged on the disc seat, and an oil groove arranged on the disc seat and surrounding the disc seat. When the large disc gear is installed on the disc seat, part of the protruding part of the large disc gear is located in the oil groove. The disc seat is further provided with an oil blocking protrusion. The position corresponding to the oil blocking protrusion of the large disc gear is provided with a recess. The oil blocking protrusion is further provided with an extension part. The first oil blocking wall and the second oil blocking wall formed by the oil blocking protrusion and the extension part can double block the oil, so as to avoid the splashing of the oil. The side of the oil blocking protrusion facing the large disc gear is further provided with an oil guide groove located between the first oil blocking wall and the second oil blocking wall. The oil guide groove can guide the oil blocked by the second oil blocking wall to flow back to the oil groove, so as to reduce the waste of the oil.

Description

Technical Field

[0001] This application relates to the field of circular knitting machine technology, and in particular to an anti-oiling structure for a syringe base. Background Technology

[0002] As a core piece of equipment in the knitting industry, the circular knitting machine's cylinder head is a key moving component. It plays a crucial role in supporting and driving the cylinder of the knitting needles in circular motion. During operation, the cylinder head initially rotates at a set speed. As production demands change, the speed gradually increases. As the speed increases, the high-speed rotating cylinder head generates a strong centrifugal force, which uses the machine oil instead of the machine oil for rotation. In some cases, the machine oil may even be thrown out of the oil pan, resulting in oil waste and requiring frequent oil replenishment. Utility Model Content

[0003] The purpose of this invention is to provide an anti-oil-spraying structure for syringe bases to solve the above-mentioned problems.

[0004] The technical solution of this application is implemented as follows:

[0005] This application provides an anti-oil-spraying structure for a syringe base, including a disc base, a large disc gear rotatably mounted on the disc base, the disc base having an oil groove, the oil groove being ring-shaped on the disc base, the large disc gear ring having a protrusion, when the large disc gear is installed on the disc base, the protrusion is located in the oil groove, the disc base also has an oil-blocking protrusion, the large disc gear has a recess corresponding to the position of the oil-blocking protrusion, the oil-blocking protrusion also has an extension, the extension being located in the recess;

[0006] When the large disc gear is installed on the disc base, a gap is formed between the protrusion and the oil baffle protrusion, and the oil baffle protrusion and the extension form a first oil baffle wall and a second oil baffle wall on the side facing the protrusion.

[0007] An oil guide groove is also provided on the side of the oil baffle protrusion facing the large disc gear. Several guide grooves are provided and distributed at intervals along the circumference of the large disc gear. The oil guide groove is located between the first oil baffle wall and the second oil baffle wall.

[0008] The oil baffle protrusion is also equipped with an oil return groove.

[0009] In one embodiment, the large disc gear has a protruding extension portion, which is located in the oil return groove when the large disc gear is installed on the disc base.

[0010] In one embodiment, a return channel is provided in the disc base, one end of which is connected to the oil sump and the other end is connected to the return oil sump.

[0011] The oil return groove is provided with several overflow grooves that are spaced apart along the circumference of the disc seat, and one set of overflow grooves is connected to the return channel;

[0012] Adjacent overflow channels are connected by through channels.

[0013] In one embodiment, the disc base is provided with a liquid inlet channel, one end of which extends to the outside of the disc base and the other end extends into the oil sump.

[0014] In one embodiment, a drain trough is also provided on the reflux channel, with one end of the drain trough extending to the outside of the tray base;

[0015] A plug is movably installed on the drain tank.

[0016] In one embodiment, an inclined end is provided in the oil sump, and two sets of symmetrically distributed inclined ends are provided.

[0017] The two sets of inclined ends give the oil groove a tapered cross section.

[0018] In one embodiment, a maintenance port is provided on one side of the panel base. The maintenance port is connected to the return channel, and a plug is movably installed on the maintenance port.

[0019] In one embodiment, a waste oil trough is also provided around the disc base, and a return oil trough is located between the waste oil trough and the engine oil trough.

[0020] The advantages or beneficial effects of the above technical solutions include at least the following:

[0021] This application discloses an anti-splashing structure for a syringe base. A large disc gear is rotatably mounted on a base, with a portion of the gear located within an oil groove on the base. When the large disc gear rotates, causing oil to splash from the oil groove, an oil-blocking protrusion on the base initially blocks the oil. Since the protrusion also has an extension, any oil splashed onto the protrusion is further blocked by the extension, achieving a second layer of protection. The protrusion and extension provide dual protection against oil splashing. Furthermore, an oil guide groove on the protrusion guides the blocked oil back into the oil groove, reducing oil waste and solving the problem of resource waste caused by oil splashing when the large disc gear rotates at high speed in existing syringe bases. Attached Figure Description

[0022] The accompanying drawings illustrate exemplary embodiments of the present application and, together with the description thereof, serve to explain the principles of the present application. These drawings are included to provide a further understanding of the present application and are incorporated in and constitute a part of this specification.

[0023] Figure 1 A cross-sectional structural diagram of the syringe base from one perspective of an embodiment of this application is shown;

[0024] Figure 2 A partial cross-sectional view of a syringe base according to an embodiment of this application is shown;

[0025] Figure 3 Examples of this application are presented. Figure 1 Enlarged view of point A in the middle;

[0026] Figure 4 A schematic diagram of the syringe base from one perspective of an embodiment of this application is shown;

[0027] Reference numerals: 1. Disc base; 11. Oil trough; 111. Inclined end; 12. Oil baffle protrusion; 121. Extension; 122. First oil baffle wall; 123. Second oil baffle wall; 124. Oil guide groove; 125. Oil return groove; 13. Return channel; 131. Overflow groove; 132. Drain groove; 14. Liquid inlet channel; 15. Inspection port; 16. Waste oil trough;

[0028] 2. Large disc gear; 21. Protrusion; 22. Recess; 23. Extended portion;

[0029] 3. End caps. Detailed Implementation

[0030] Embodiments of this application will now be described in more detail with reference to the accompanying drawings. While some embodiments of this application are shown in the drawings, it should be understood that this application can be implemented in various forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided to provide a more thorough and complete understanding of this application. It should be understood that the drawings and embodiments of this application are for illustrative purposes only and are not intended to limit the scope of protection of this application.

[0031] It should be noted that, where there is no conflict, the embodiments and features described in this application can be combined with each other. This application will now be described in detail with reference to the accompanying drawings and embodiments.

[0032] It should be understood that the term "comprising" and its variations as used herein are open-ended, meaning "including but not limited to". The term "based on" means "at least partially based on". The term "one embodiment" means "at least one embodiment"; the term "another embodiment" means "at least one additional embodiment"; the term "some embodiments" means "at least some embodiments". Definitions of other terms will be given in the following description. It should be noted that the concepts of "first", "second", etc., mentioned in this application are used only to distinguish different devices, modules, or units, and are not intended to limit the order of functions performed by these devices, modules, or units or their interdependencies.

[0033] It should be noted that the terms "a" and "several" used in this application are illustrative rather than restrictive, and those skilled in the art should understand that, unless otherwise expressly indicated in the context, they should be understood as "one or more".

[0034] The names of the messages or information exchanged between multiple devices in the embodiments of this application are for illustrative purposes only and are not intended to limit the scope of these messages or information.

[0035] An anti-oil-spraying structure for a syringe base includes a disc base 1, on which a large disc gear 2 is rotatably mounted. The disc base 1 has an oil groove 11, which is annularly arranged on the disc base 1. The large disc gear 2 has a protrusion 21 annularly arranged on the disc base 1. When the large disc gear 2 is mounted on the disc base 1, part of the protrusion 21 is located inside the oil groove 11. The annular oil groove 11 can store lubricating oil, providing a lubrication basis for the rotation of the large disc gear 2. The protrusion 21 extends into the oil groove 11, and during rotation, it can carry oil to the friction surface. The oil wiping area is protected by the annular structure of the oil groove 11, which restricts the oil from spreading outward. The disc seat 1 is also provided with an oil-blocking protrusion 12. The large disc gear 2 is provided with a recess 22 corresponding to the position of the oil-blocking protrusion 12. The oil-blocking protrusion 12 also has an extension 121, which is located inside the recess 22. The cooperation between the oil-blocking protrusion 12 and the recess 22 forms a physical barrier. After the extension 121 is embedded in the recess 22, the possibility of oil overflowing through the gap is reduced, thus achieving a preliminary anti-oil spillage effect.

[0036] When the large disc gear 2 is installed on the disc base 1, a gap is formed between the protrusion 21 and the oil-blocking protrusion 12. The oil-blocking protrusion 12 and the extension 121 have a first oil-blocking wall 122 and a second oil-blocking wall 123 on the side facing the protrusion 21. The gap design allows the large disc gear 2 to rotate freely, avoiding additional friction caused by rigid contact. At the same time, the first oil-blocking wall 122 and the second oil-blocking wall 123 form a double barrier. When the engine oil overflows to the outside as the large disc gear 2 rotates, it is first blocked by the first oil-blocking wall 122. A small amount of engine oil that crosses the first oil-blocking wall 122 will be intercepted again by the second oil-blocking wall 123, reducing the probability of oil leakage.

[0037] An oil guide groove 124 is also provided on the side of the oil baffle protrusion 12 facing the large disc gear 2. The oil guide groove 124 is a semi-circular groove. Several guide grooves 124 are provided and distributed at intervals along the circumference of the large disc gear. The oil guide groove 124 is located between the first oil baffle wall 122 and the second oil baffle wall 123. When the oil breaks through the first oil baffle wall 122 and the second oil baffle wall 123 to be blocked, the oil guide groove 124 can collect part of the oil and return it to the oil tank 11. At the same time, it can prevent the oil from accumulating at the corner formed between the oil baffle protrusion 12 and the extension 121.

[0038] The oil baffle protrusion 12 is also provided with an oil return groove 125, which can collect the residual oil after the oil baffle wall blocks it.

[0039] Based on the above structure, by pouring engine oil into the oil sump 11 and mounting the large disc gear 2 on the disc base 1, when the large disc gear 2 rotates and causes some engine oil to splash, the oil-blocking protrusion 12 can initially block the oil. Subsequently, as the rotation speed gradually increases and the height of the oil splash increases, the extension 121 can provide secondary blocking for the oil, keeping the oil between the oil-blocking protrusion 12 and the extension 121. Furthermore, the oil guide groove 124 can guide the oil blocked by the extension 121. The oil is guided to flow back into the oil tank 11 along the oil guide groove 124. At the same time, the oil-blocking protrusion 12 also has an oil return groove 125, which is located on the side of the extension 121 away from the oil tank 11. It can collect the oil that passes through the extension 121. Through the cooperation of the oil-blocking protrusion 12 and the extension 121, the oil can be blocked twice, thereby solving the problem of oil splashing and wasting oil when the large disc gear 2 rotates.

[0040] In one embodiment, reference is made to Figures 1-3 The large disc gear 2 has a protruding extension 23. When the large disc gear 2 is installed on the disc base 1, the protruding extension 23 is located in the oil return groove 125. During the operation of the syringe base, the large disc gear 2 generates centrifugal force when it rotates, causing the oil to pass over the first oil barrier 122 and the second oil barrier 123. The protruding extension 23 forms a physical barrier in the oil return groove 125, which can effectively prevent the splashed oil from spreading to the outside. At the same time, the gap between the protruding extension 23 and the inner wall of the oil return groove 125 is small, which further restricts the splash path of the oil. When a small amount of oil is splashed out and comes into contact with the protruding extension 23, it will flow into the oil return groove 125 along the protruding extension 23 under the action of gravity and structural guidance, thus avoiding oil pollution of the external environment or other parts, thereby achieving the purpose of preventing oil splashing, ensuring the cleanliness of the working environment of the syringe base, and reducing the maintenance costs and equipment failure risks caused by oil leakage.

[0041] In one embodiment, reference is made to Figure 1 and Figure 2 The disc base 1 is provided with a return channel 13. One end of the return channel 13 is connected to the oil tank 11 and the other end is connected to the oil return tank 125. The return channel 13 forms a circulation path between the oil tank 11 and the oil return tank 125. When the oil collected in the oil return tank 125 reaches a certain amount, it flows into the return channel 13 through the overflow tank 131 and then returns to the oil tank 11, realizing the recycling of oil.

[0042] The oil return groove 125 is provided with several overflow grooves 131 that are spaced apart along the circumference of the disc base 1. One set of overflow grooves 131 is connected to the return channel 13. Adjacent overflow grooves 131 are provided with through grooves and are interconnected. The through grooves between adjacent overflow grooves 131 enable the oil in the oil return groove 125 to be evenly distributed, avoiding overflow due to excessive local oil accumulation, and further enhancing the anti-oil spillage effect. This design not only prevents oil waste, but also maintains the oil balance of the oil system, ensuring that all components of the syringe base can be continuously and well lubricated, and extending the service life of the equipment.

[0043] In one embodiment, reference is made to Figure 1 and Figure 2 The base 1 is provided with a liquid inlet channel 14. One end of the liquid inlet channel 14 extends to the outside of the base 1 and the other end extends into the oil tank 11. The liquid inlet channel 14 provides a convenient way to replenish the oil tank 11 with oil. During the operation of the equipment, the oil will gradually decrease due to consumption, evaporation and other reasons. Through the liquid inlet channel 14, the operator can easily add oil to the oil tank 11 without disassembling too many parts, which improves the convenience and efficiency of maintenance. In addition, the liquid inlet channel 14 is directly connected to the oil tank 11, which ensures that the newly added oil can quickly integrate into the system and quickly participate in the lubrication work, maintain the normal operation of the equipment, and avoid component wear and equipment failure due to lack of oil.

[0044] In one embodiment, reference is made to Figure 2 The return channel 13 is also equipped with a drain trough 132, one end of which extends to the outside of the base 1. A plug 3 is movably installed on the drain trough 132. The plug 3 can be a flexible rubber plug or an internal hex screw. The drain trough 132 provides a discharge port for the oil in the return channel 13. When the equipment is maintained, repaired, or the oil needs to be changed, the plug 3 is opened, and the old oil in the return channel 13 and the oil tank 11 connected to it can be discharged through the drain trough 132. It can also be used to clean and repair the inlet channel 14. This design facilitates the oil change operation, can more thoroughly drain the old oil, and avoid the mixing of new and old oil affecting the lubrication effect. At the same time, the movable installation of the plug 3 can effectively seal the drain trough 132 during normal operation, prevent oil leakage, and ensure the sealing of the return channel 13 and the normal operation of the oil circulation system.

[0045] In one embodiment, reference is made to Figure 1 , Figure 2 and Figure 4The oil sump 11 is provided with inclined ends 111, and two sets of inclined ends 111 are symmetrically distributed. The two sets of inclined ends 111 make the oil sump 11 have a conical cross section. The conical cross section of the oil sump 11, with the guiding effect of the inclined ends 111, allows the oil to naturally converge to the bottom of the oil sump 11. During the operation of the equipment, even if the oil is unevenly distributed in the sump due to vibration or other reasons, the inclined ends 111 can still guide the oil back to the bottom, ensuring that the oil pump and other components can stably draw oil and maintain the normal operation of the lubrication system. At the same time, this structure helps to settle impurities in the oil. Impurities are more likely to settle to the bottom of the cone under the action of gravity, which facilitates later cleaning, improves the cleanliness of the oil, and thus improves the lubrication effect and service life of the equipment.

[0046] In one embodiment, reference is made to Figure 1 and Figure 2 A maintenance port 15 is also provided on one side of the plate base 1. The maintenance port 15 is connected to the return channel 13. A plug 3 is movably installed on the maintenance port 15. The plug 3 can be a rubber plug with extensibility or an internal hex screw. The maintenance port 15 is connected to the return channel 13 and can be used to clean the channel when blockage occurs. The presence of the plug 3 ensures the sealing of the maintenance port 15 when no operation is required, preventing oil leakage and external impurities from entering the return channel 13, and ensuring the stable operation of the oil circulation system.

[0047] In one embodiment, reference is made to Figure 1 , Figure 2 and Figure 4 The base 1 is also surrounded by a waste oil tank 16, and a return oil tank 125 is located between the waste oil tank 16 and the oil tank 11. The waste oil tank 16 is designed to provide a containment space for oil that may leak or cannot be properly recovered. When the return oil tank 125 overflows due to special circumstances, the overflowing oil will first flow into the waste oil tank 16, without directly polluting the external environment or other critical components. The return oil tank 125 is located between the waste oil tank 16 and the oil tank 11, forming a buffer barrier, which further reduces the risk of oil leakage to the outside. At the same time, the oil collected in the waste oil tank 16 can be cleaned regularly, which facilitates the monitoring and maintenance of the oil leakage of the equipment and ensures that the syringe base is always in good working condition.

[0048] In the description of this application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.

[0049] Those skilled in the art should understand that the above embodiments are merely for illustrative purposes and are not intended to limit the scope of this application. Those skilled in the art can make other changes or modifications based on the above disclosure, and these changes or modifications still fall within the scope of this application.

Claims

1. An anti-oil-spraying structure for a syringe base, comprising a disc base, wherein a large disc gear is rotatably disposed on the disc base, characterized in that: The disc base has an oil groove, which is annularly disposed on the disc base. The large disc gear ring has a protrusion. When the large disc gear is installed on the disc base, part of the protrusion is located in the oil groove. The disc base also has an oil-blocking protrusion. The large disc gear has a recess corresponding to the position of the oil-blocking protrusion. The oil-blocking protrusion also has an extension, which is located in the recess. When the large disc gear is installed on the disc base, a gap is formed between the protrusion and the oil-blocking protrusion, and the oil-blocking protrusion and the extension form a first oil-blocking wall and a second oil-blocking wall on the side facing the protrusion. The oil-blocking protrusion facing the large disc gear is also provided with an oil guide groove. Several guide grooves are provided and are distributed at intervals along the circumference of the large disc gear. The oil guide grooves are located between the first oil-blocking wall and the second oil-blocking wall. The oil-blocking protrusion is also provided with an oil return groove.

2. The anti-oil-spraying structure for a syringe base according to claim 1, characterized in that: The large disc gear has a protruding extension portion, which is located within the oil return groove when the large disc gear is installed on the disc base.

3. The anti-oil-spraying structure for a syringe base according to claim 2, characterized in that: The disc base is provided with a return channel, one end of which is connected to the oil sump and the other end is connected to the oil return sump. The oil return groove is provided with several overflow grooves that are spaced apart along the circumference of the disc base, and one group of the overflow grooves is connected to the return channel; Adjacent overflow channels are connected by through channels.

4. The anti-oil-spraying structure for a syringe base according to claim 1, characterized in that: The disc base is provided with a liquid inlet channel, one end of which extends to the outside of the disc base and the other end extends into the oil sump.

5. The anti-oil-spraying structure for a syringe base according to claim 3, characterized in that: The return channel is also provided with a drain trough, one end of which extends to the outside of the tray base; A plug is movably installed on the drainage tank.

6. The anti-oil-spraying structure for a syringe base according to claim 1, characterized in that: The oil sump is provided with an inclined end, and the inclined end is provided with two sets symmetrically distributed; The two sets of inclined ends give the oil groove a tapered cross-section.

7. The anti-oil-spraying structure for a syringe base according to claim 3, characterized in that: A maintenance port is also provided on one side of the panel base. The maintenance port is connected to the return channel, and a plug is movably installed on the maintenance port.

8. The anti-oil-spraying structure for a syringe base according to claim 1, characterized in that: The plate base is also surrounded by a waste oil trough, and the return oil trough is located between the waste oil trough and the engine oil trough.

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