A continuous mechanical part ultrasonic cleaning device

Abstract

The utility model relates to mechanical part cleaning technical field discloses a continuous mechanical part ultrasonic cleaning device, including box, mounting panel, ultrasonic generator, drying assembly, U plate, six sprocket, two chains, four strip board, four support buffer assembly, motor and a plurality of hooks, the mounting panel fixed mounting is in the inside wall of the front and rear two sides of box, and the both sides of box all are provided with rectangular mouth, the ultrasonic generator sets up on the box, four strip board is hinged respectively and installs in the front and rear two sides of box, the U plate sliding installation is in mounting panel. The utility model has the following advantages and effect: compact structure, function is various, not only can carry out efficient, continuous and environmental protection's cleaning operation to mechanical part, can also carry out quick drying treatment to the part after cleaning, is applicable to the mechanical part cleaning demand under a variety of industrial scenes.

Description

Technical Field

[0001] This utility model relates to the field of mechanical parts cleaning technology, and in particular to a continuous ultrasonic cleaning device for mechanical parts. Background Technology

[0002] Cleaning is a crucial step in the machining of mechanical parts. Traditional manual cleaning methods are inefficient and struggle to guarantee consistent cleaning quality. While some cleaning equipment has emerged with advancements in industrial technology, it generally suffers from incomplete cleaning, complex operation, and inconvenient cleaning fluid disposal. Furthermore, existing cleaning devices lack continuous operation capabilities, failing to meet the demands of large-scale production. They also lack effective methods for treating wastewater discharge and filtration during the cleaning process, which not only affects cleaning effectiveness but also has a negative impact on the environment.

[0003] Therefore, there is an urgent need for a mechanical parts cleaning device that can achieve efficient, continuous and environmentally friendly cleaning.

[0004] The information disclosed in this background section is intended only to enhance the understanding of the overall background of this utility model and should not be construed as an admission or in any way implying that the information constitutes prior art known to those skilled in the art. Utility Model Content

[0005] The purpose of this invention is to provide a continuous ultrasonic cleaning device for mechanical parts, which can perform efficient, continuous and environmentally friendly cleaning of mechanical parts.

[0006] The above-mentioned technical objective of this utility model is achieved through the following technical solution: a continuous ultrasonic cleaning device for mechanical parts, comprising a housing, a mounting plate, an ultrasonic generator, a drying assembly, a U-shaped plate, six sprockets, two chains, four strip plates, four support and buffer assemblies, a motor, and multiple hooks.

[0007] The mounting plate is fixedly installed on the inner walls of the front and rear sides of the box, and rectangular openings are provided on both sides of the box. The ultrasonic generator is installed on the box. Four strip plates are respectively hinged to the front and rear sides of the box. The U-shaped plate is slidably installed on the mounting plate. Six sprockets are respectively rotatably installed on the inner walls of the front and rear sides of the four strip plates and the U-shaped plate. Three sprockets located in the same plane are connected by the same chain drive. Multiple mounting strips are hinged to the side of the two chains that are close to each other. Multiple hooks are respectively rotatably installed on the corresponding mounting strips. The motor is fixedly installed on one of the strip plates, and the output shaft of the motor is axially fixedly connected to the corresponding sprocket. Four support and buffer components are all set on the inner wall of the box and respectively connected to the corresponding strip plates. The drying component is set on the box and the mounting plate.

[0008] A further feature of this invention is that the supporting buffer assembly includes a hollow rod, a sliding rod, and a spring. Two hollow rods are hinged to the inner walls of both the front and rear sides of the housing. A sliding rod is slidably installed inside the hollow rod. A spring is fixedly installed at one end of the sliding rod. The end of the spring away from the sliding rod is fixedly connected to the inner wall of the hollow rod. The end of the sliding rod away from the hollow rod is hinged to the corresponding strip plate.

[0009] By adopting the above technical solution, the strip plate can be provided with support and buffering, so that the normal operation of the chain can be maintained when the two sprockets below are controlled to move up and down by the U-shaped plate.

[0010] A further feature of this invention is that an electric cylinder is fixedly mounted on the U-shaped plate, and the telescopic end of the electric cylinder is fixedly mounted on the top side of the mounting plate.

[0011] By adopting the above technical solution, the water depth of the two sprockets below can be controlled as needed via the U-shaped plate.

[0012] A further feature of this invention is that a protective cover is fixedly installed on the U-shaped plate, and the protective cover is located above the electric cylinder.

[0013] By adopting the above technical solution, the electric cylinder can be shielded and protected, avoiding collisions between the chain-driven hook and the electric cylinder when the chain passes over it.

[0014] A further feature of this invention is that the drying assembly includes a strip box, a hollow plate, and a hot and cold air fan. The hot and cold air fan is fixedly installed on the front side of the box, and the strip box is fixedly installed on the bottom side of the mounting plate. The hollow plate is fixed and connected to the strip box, and multiple air outlets are provided on the hollow plate. The air outlets of the hot and cold air fan are connected to the strip box.

[0015] By adopting the above technical solution, cold air or warm air can be selected to blow dry or bake dry the cleaned parts as needed.

[0016] A further feature of this invention is that the air inlet of the hot and cold air blower is connected to an air inlet pipe, and the end of the air inlet pipe away from the hot and cold air blower extends into the housing.

[0017] By adopting the above technical solution, the heat recovery and utilization rate can be improved when drying parts with warm air.

[0018] A further feature of this invention is that the same connecting shaft is fixedly installed on the two sprockets located on the U-shaped plate.

[0019] By adopting the above technical solution, multiple sprockets on the front and rear sides can be made to rotate synchronously.

[0020] A further feature of this invention is that two observation windows are provided on both the front and rear sides of the housing, and the two observation windows on the same side are arranged symmetrically.

[0021] By adopting the above technical solution, it is easy to observe the water level of the cleaning fluid inside the tank.

[0022] A further feature of this invention is that a filter plate is fixedly installed at an incline on the bottom inner wall of the box, and discharge pipes equipped with control valves are fixedly installed on both sides of the box at the lower position, with the inlets of the two discharge pipes located on the upper and lower sides of the filter plate, respectively.

[0023] By adopting the above technical solution, the cleaning fluid in the tank can be filtered, and the filtered impurities can be discharged from the discharge pipe as needed, and the filtered cleaning fluid can be recycled.

[0024] A further feature of this invention is that each mounting strip has multiple hooks.

[0025] By adopting the above technical solution, it is convenient to provide multiple hanging points for the parts to be cleaned, which not only ensures the stability of the parts during the cleaning process, but also can well adapt to parts of different sizes and types.

[0026] The beneficial effects of this utility model are:

[0027] This device combines an ultrasonic generator with a sprocket and chain drive structure and multiple hooks to achieve continuous operation of mechanical parts during the cleaning process, significantly improving cleaning efficiency. The drying component not only allows for flexible switching between cold and warm air modes but also optimizes energy utilization through heat recovery design. The support and buffer components effectively ensure the stability of the equipment's operation, preventing transmission problems caused by changes in the position of the lower sprocket. Furthermore, the combination of an electric cylinder and a U-shaped plate allows for adjustment of the water immersion depth of the parts during cleaning as needed. In addition, the filter plate inside the housing, working in conjunction with the discharge pipe, can quickly filter the cleaning fluid and remove impurities, thereby extending the service life of the cleaning fluid and reducing maintenance costs. The overall structure is compact and versatile, suitable for cleaning mechanical parts in various industrial scenarios. Attached Figure Description

[0028] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0029] Figure 1This is a three-dimensional structural schematic diagram of a continuous ultrasonic cleaning device for mechanical parts proposed in this utility model.

[0030] Figure 2 for Figure 1 A structural diagram from another perspective;

[0031] Figure 3 for Figure 1 A schematic diagram of the cross-sectional structure;

[0032] Figure 4 This is a schematic diagram of the structure of the sprocket, chain, strip plate, support and buffer assembly, connecting shaft, and motor part proposed in this utility model;

[0033] Figure 5 This is a schematic diagram of the structure of the U-shaped plate, mounting plate, protective cover, electric cylinder, sprocket, and connecting shaft of this utility model;

[0034] Figure 6 This is a schematic diagram of the drying assembly and air inlet pipe section proposed in this utility model.

[0035] Figure 7 This is a schematic diagram of the structure of the mounting strip and hook portion proposed in this utility model;

[0036] Figure 8 This is a cross-sectional structural diagram of the support and buffer assembly proposed in this utility model;

[0037] Figure 9 This is a schematic diagram of the structure of the box body, rectangular opening, and observation window proposed in this utility model.

[0038] In the diagram, 1. Box body; 101. Mounting plate; 102. Filter plate; 11. Observation window; 12. Discharge pipe; 2. Ultrasonic generator; 3. U-shaped plate; 301. Electric cylinder; 302. Protective cover; 31. Strip plate; 32. Sprocket; 321. Connecting shaft; 33. Chain; 34. Motor; 35. Support and buffer assembly; 351. Hollow rod; 352. Slide rod; 353. Spring; 4. Mounting strip; 41. Hook; 5. Strip box; 51. Hollow plate; 52. Hot and cold air fan; 53. Air inlet pipe. Detailed Implementation

[0039] The technical solution of this utility model will now be clearly and completely described with reference to specific embodiments. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0040] Reference Figure 1-9A continuous ultrasonic cleaning device for mechanical parts includes a housing 1, a mounting plate 101, an ultrasonic generator 2, a U-shaped plate 3, six sprockets 32, two chains 33, four strip plates 31, a motor 34, and multiple hooks 41.

[0041] Mounting plate 101 is fixedly mounted on the inner walls of the front and rear sides of the housing 1, and rectangular openings are provided on both sides of the housing 1. Ultrasonic generator 2 is mounted on the housing 1. Four strip plates 31 are respectively hinged to the front and rear sides of the housing 1. U-shaped plate 3 is slidably mounted on mounting plate 101. Six sprockets 32 are respectively rotatably mounted on the inner walls of the front and rear sides of the four strip plates 31 and U-shaped plate 3. Three sprockets 32 located in the same plane are connected by the same chain 33. Multiple mounting strips 4 are hinged to the side of the two chains 33 that are close to each other. Multiple hooks 41 are respectively rotatably mounted on the corresponding mounting strips 4. In order to provide multiple hanging points for the parts to be cleaned, not only can the stability of the parts be guaranteed during the cleaning process, but also can be well adapted to parts of different sizes and types. The number of hooks 41 on any mounting strip 4 is multiple. Motor 34 is fixedly mounted on one of the strip plates 31, and the output shaft of motor 34 is axially fixedly connected to the corresponding sprocket 32.

[0042] Two hollow rods 351 are hinged to the inner walls of the front and rear sides of the housing 1. A slide rod 352 is slidably installed inside the hollow rod 351. A spring 353 is fixedly installed at one end of the slide rod 352. The end of the spring 353 away from the slide rod 352 is fixedly connected to the inner wall of the hollow rod 351. The end of the slide rod 352 away from the hollow rod 351 is hinged to the corresponding strip plate 31, which can provide support and buffer for the strip plate 31. Thus, when the U-shaped plate 3 controls the two sprockets 32 below to move up and down, it does not affect the normal operation of the chain 33.

[0043] A hot and cold air blower 52 is fixedly installed on the front side of the housing 1, and a strip box 5 is fixedly installed on the bottom side of the mounting plate 101. A hollow plate 51 is fixed and connected to the strip box 5. Multiple air outlets are opened on the hollow plate 51. The air outlet of the hot and cold air blower 52 is connected to the strip box 5, and cold air or warm air can be selected to blow or dry the cleaned parts as needed. In order to improve the heat recovery and utilization rate when drying the parts with warm air, the air inlet of the hot and cold air blower 52 is connected to an air inlet pipe 53. The end of the air inlet pipe 53 away from the hot and cold air blower 52 extends into the housing 1.

[0044] Specifically, in order to control the water depth of the two sprockets 32 below through the U-shaped plate 3 as needed, an electric cylinder 301 is fixedly installed on the U-shaped plate 3, and the telescopic end of the electric cylinder 301 is fixedly installed on the top side of the mounting plate 101.

[0045] Specifically, in order to prevent the chain 33 from driving the hook 41 to collide with the electric cylinder 301 when it passes over the electric cylinder 301, a protective cover 302 is fixedly installed on the U-shaped plate. The protective cover 302 is located above the electric cylinder 301 and can provide shielding and protection for the electric cylinder 301.

[0046] Specifically, in order to ensure that the multiple sprockets 32 on the front and rear sides rotate synchronously, the same connecting shaft 321 is fixedly installed on the two sprockets 32 on the U-shaped plate 3.

[0047] Specifically, in order to facilitate observation of the water level of the cleaning fluid inside the tank 1, two observation windows 11 are provided on both the front and rear sides of the tank 1, and the two observation windows 11 on the same side are arranged symmetrically.

[0048] Specifically, in order to filter the cleaning solution in the tank 1, and to facilitate the discharge of the filtered impurities from the discharge pipe 12 and the recycling of the filtered cleaning solution as needed, a filter plate 102 is fixedly installed on the bottom inner wall of the tank 1 at an angle. Discharge pipes 12 with control valves are fixedly installed on both sides of the tank 1 at the lower position, and the inlets of the two discharge pipes 12 are located on the upper and lower sides of the filter plate 102, respectively.

[0049] The circuits, electronic components, and module mechanisms involved all employ existing technologies, such as the selection of ultrasonic generators, which can be fully implemented by those skilled in the art and need not be elaborated upon. The content protected by this application does not involve any improvement to the software, circuits, or methods.

[0050] Working principle:

[0051] When cleaning mechanical parts is required, first inject an appropriate amount of cleaning fluid into the housing 1 and turn on the power. Then, hang the parts to be cleaned on the hooks 41 from the rectangular opening on the left. The multiple hooks 41 on each mounting strip 4 can accommodate parts of different sizes and types and ensure their stability during the cleaning process. Then, start the motor 34. The motor 34 drives the mounting strip 4 and hooks 41 to move along the set path through the transmission structure of the sprocket 32 ​​and the chain 33, thereby realizing the continuous cleaning operation of the parts.

[0052] During the cleaning process, the ultrasonic generator 2 starts working, generating high-frequency vibrations to remove dirt from the surface of the parts. At the same time, the position of the U-shaped plate 3 is adjusted by the electric cylinder 301, which can flexibly control the water immersion depth of the two sprockets 32 below. This allows the parts on the hook 41 to be immersed in the cleaning solution for cleaning as needed. While adjusting the water immersion depth of the parts, the hollow rod 351, the slide rod 352 and the spring 353 work together to provide support and buffering for the strip plate 31, ensuring the stability of the chain 33 transmission, so that even if the position of the sprocket 32 ​​changes, it will not affect the overall operation.

[0053] After cleaning, the parts are driven to the drying area by the chain 33. The hot and cold air blower 52 selects the cold or warm air mode according to the actual needs and blows or dries the parts through the air outlets on the strip box 5 and the hollow plate 51. In order to improve energy efficiency, the air inlet pipe 53 of the hot and cold air blower 52 is connected to the box 1. When using the warm air mode, the air inlet pipe 53 recovers the hot air in the box 1 and recycles it in the hot and cold air blower 52, thereby reducing energy consumption.

[0054] In addition, the filter plate 102 at the bottom of the housing 1 can filter impurities in the cleaning fluid. Users can monitor the water level and filtration status of the cleaning fluid in real time through the observation window 11. When it is necessary to clean impurities or replace the cleaning fluid, the operation can be completed quickly by simply opening the control valve of the corresponding discharge pipe 12.

[0055] The continuous ultrasonic cleaning device for mechanical parts provided by this utility model has been described in detail above. Specific embodiments have been used to illustrate the principle and implementation of this utility model. The descriptions of the embodiments above are only for the purpose of helping to understand the method and core idea of ​​this utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made to this utility model without departing from the principle of this utility model, and these improvements and modifications also fall within the protection scope of the claims of this utility model.

Claims

1. A continuous ultrasonic cleaning apparatus for mechanical parts, characterized by comprising: Includes a housing (1), mounting plate (101), ultrasonic generator (2), drying assembly, U-shaped plate (3), six sprockets (32), two chains (33), four strip plates (31), four support and buffer assemblies (35), motor (34) and multiple hooks (41); The mounting plate (101) is fixedly installed on the inner walls of the front and rear sides of the housing (1), and rectangular openings are provided on both sides of the housing (1). The ultrasonic generator (2) is installed on the housing (1). Four strip plates (31) are respectively hinged to the front and rear sides of the housing (1). The U-shaped plate (3) is slidably installed on the mounting plate (101). Six sprockets (32) are respectively rotatably installed on the inner walls of the front and rear sides of the four strip plates (31) and the U-shaped plate (3), and three sprockets (32) located in the same plane are connected by the same chain (3). 3) Transmission connection: Multiple mounting strips (4) are hinged on the side of the two chains (33) that are close to each other. Multiple hooks (41) are rotatably mounted on the corresponding mounting strips (4). The motor (34) is fixedly mounted on one of the strip plates (31), and the output shaft of the motor (34) is axially fixedly connected to the corresponding sprocket (32). Four support and buffer components (35) are all set on the inner wall of the box (1) and are respectively connected to the corresponding strip plates (31). The drying component is set on the box (1) and the mounting plate (101).

2. The apparatus according to claim 1, wherein: The support and buffer assembly (35) includes a hollow rod (351), a sliding rod (352), and a spring (353). Two hollow rods (351) are hinged to the inner walls of the front and rear sides of the housing (1). A sliding rod (352) is slidably installed inside the hollow rod (351). A spring (353) is fixedly installed at one end of the sliding rod (352). The end of the spring (353) away from the sliding rod (352) is fixedly connected to the inner wall of the hollow rod (351). The end of the sliding rod (352) away from the hollow rod (351) is hinged to the corresponding strip plate (31).

3. The apparatus according to claim 1, wherein: An electric cylinder (301) is fixedly installed on the U-shaped plate (3), and the telescopic end of the electric cylinder (301) is fixedly installed on the top side of the mounting plate (101).

4. The apparatus according to claim 3, wherein: A protective cover (302) is fixedly installed on the U-shaped plate, and the protective cover (302) is located above the electric cylinder (301).

5. The apparatus according to claim 1, wherein: The drying assembly includes a strip box (5), a hollow plate (51), and a hot and cold air fan (52). The hot and cold air fan (52) is fixedly installed on the front side of the box body (1), and the strip box (5) is fixedly installed on the bottom side of the mounting plate (101). The hollow plate (51) is fixed and connected to the strip box (5). Multiple air outlets are opened on the hollow plate (51), and the air outlets of the hot and cold air fan (52) are connected to the strip box (5).

6. The apparatus according to claim 5, wherein: The air inlet of the hot and cold air blower (52) is connected to an air inlet pipe (53), and the end of the air inlet pipe (53) away from the hot and cold air blower (52) extends into the housing (1).

7. The apparatus according to claim 1, wherein: The same connecting shaft (321) is fixedly installed on the two sprockets (32) located on the U-shaped plate (3).

8. The apparatus according to claim 1, wherein: The box (1) is provided with two observation windows (11) on both the front and rear sides, and the two observation windows (11) on the same side are arranged symmetrically.

9. The apparatus according to claim 1, wherein: A filter plate (102) is fixedly installed on the bottom inner wall of the box (1) in an inclined manner. Discharge pipes (12) with control valves are fixedly installed on both sides of the box (1) at the lower position. The inlets of the two discharge pipes (12) are located on the upper and lower sides of the filter plate (102) respectively.

10. The apparatus according to claim 1, wherein: The number of hooks (41) on any one of the mounting strips (4) is multiple.

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