A device for treating wastewater from a beverage factory
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- JINZHONG DOLE BEVERAGE CO LTD
- Filing Date
- 2026-06-22
- Publication Date
- 2026-08-04
AI Technical Summary
其中,格栅和筛网是去除大颗粒杂质的核心设备,但现有技术中的格栅和筛网装置存在以下明显缺陷:传统的格栅和筛网拦截的杂质大多需要人工定期打捞和清理,尤其是在饮料生产高峰期,杂质产生量大幅增加,工人需要频繁进行清渣作业,不仅耗时费力,还增加了企业的人工成本,而且清理不及时会导致滤网堵塞,过水面积急剧减小,处理能力显著下降,甚至造成污水外溢;其次,在清理杂质时,通常需要停机进行冲洗或更换滤网,中断了污水处理的连续流程,影响了整个系统的处理效率
1、本发明通过驱动组件的设计,实现弧形刮板的自动下移刮渣、聚拢收渣、螺旋排渣和复位全过程,电动推杆驱动竖杆下移,带动弧形刮板沿粗滤筒内壁同步向下刮除粘附杂质;电机二驱动环形板转动,带动竖杆向中心聚拢,使弧形刮板一和弧形刮板二组成的圆台形刮渣环直径减小、高度增加,最终贴合在螺旋叶片底端外侧,将杂质围聚在刮板与螺旋叶片之间;再通过螺旋叶片持续旋转,将聚拢的杂质平稳向上输出。整个过程在粗滤筒持续旋转状态下完成,无需停机拆卸清理,保证了粗滤作业的连续性,大幅提升了装置的处理效率和运行稳定性。
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Figure CN122501997A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of wastewater treatment technology, specifically to a wastewater treatment device for a beverage factory. Background Technology
[0002] With the rapid development of the beverage industry, the amount of wastewater generated during beverage production is increasing year by year. Beverage wastewater mainly originates from raw material washing, production equipment cleaning, and product bottling. Its characteristics include high organic matter content, high suspended solids concentration, and good biodegradability. It also contains a large amount of large particulate impurities such as fruit peels, pulp fibers, bottle residue, plastic packaging fragments, and labels, as well as sticky colloidal substances such as pectin and protein. If these impurities are not effectively removed in the pretreatment stage, they will enter the subsequent biological treatment unit, clogging aeration heads, pipes, and pumps, wearing down equipment, and even causing sludge poisoning in the bioreactor, seriously affecting the stable operation of the entire wastewater treatment system. Therefore, an efficient and stable pretreatment system is an indispensable and important component of beverage factory wastewater treatment equipment.
[0003] Currently, the pretreatment stage of beverage factory wastewater treatment commonly employs a combination of processes such as bar screens, rotary drum screens, grit chambers, and dissolved air flotation tanks. Among these, bar screens and sieves are the core equipment for removing large particulate impurities. However, existing bar screen and sieve devices have the following significant drawbacks: Firstly, the impurities intercepted by traditional bar screens and sieves mostly require regular manual removal and cleaning, especially during peak beverage production periods when the amount of impurities increases dramatically. This necessitates frequent cleaning operations, which is not only time-consuming and labor-intensive but also increases the company's labor costs. Furthermore, untimely cleaning can lead to filter clogging, a sharp reduction in the water flow area, a significant decrease in treatment capacity, and even wastewater overflow. Secondly, cleaning impurities usually requires stopping the machine for rinsing or replacing the filter screen, interrupting the continuous wastewater treatment process and affecting the overall system efficiency. Summary of the Invention
[0004] This invention overcomes the shortcomings of the prior art and proposes a wastewater treatment device for beverage factories.
[0005] This invention is achieved through the following technical solution: A wastewater treatment device for a beverage factory includes a reaction tank with a dosing mechanism installed above it. A purification cylinder is located at the top of one end of the reaction tank. The device also includes a coarse filter, a drive assembly, a fine filter, and a negative pressure nozzle. The coarse filter is installed inside the purification cylinder. Two arc-shaped scrapers, Arc 1 and Arc 2, are symmetrically arranged inside the coarse filter, with Arc 1 symmetrically arranged along the X-axis and Arc 2 symmetrically arranged along the Y-axis. A drive assembly is installed between the purification cylinder and Arc 1 and Arc 2, driving Arc 1 and Arc 2 to move and scrape away large impurities intercepted inside the coarse filter. Fine filter cylinders are equidistantly located on one side of the purification cylinder, and a negative pressure nozzle is located above the fine filter.
[0006] Furthermore, the first and second arc-shaped scrapers are connected end to end in a frustum shape. The interior of the second arc-shaped scraper is symmetrically provided with two sets of mating grooves. The outer walls of both ends of the first arc-shaped scraper are fixedly connected with two sets of protruding rods corresponding to the mating grooves. The protruding rods pass through the corresponding mating grooves and are slidably connected to their inner walls. The interiors of both the first and second arc-shaped scrapers are provided with water-permeable holes at equal intervals around the circumference.
[0007] Furthermore, a mounting frame is fixedly connected to the top of the reaction tank near the purification cylinder. The purification cylinder is fixedly connected to the mounting frame via a bracket. A top cover is fixedly connected to the top of the purification cylinder, and a drain pipe is fixedly connected to the center of the top cover. The bottom end of the drain pipe is placed inside the bottom of the coarse filter cylinder. A sleeve is fixedly connected to the center of the bottom of the coarse filter cylinder. The bottom end of the sleeve passes through the bottom of the purification cylinder and is rotatably connected to the purification cylinder. A motor is fixedly connected to the top of the mounting frame, and a rotating rod is fixedly connected to its output end. The rotating rod is placed inside the sleeve and the drain pipe. A spiral blade is fixedly connected to the outer wall of the rotating rod, and the bottom radius of the spiral blade is designed to gradually increase.
[0008] Furthermore, a drive gear is fixedly connected to the outer wall of the end of the rotating rod that extends out of the purification cylinder, a fixed frame is fixedly connected to the bottom end of the purification cylinder, a shaft is rotatably connected inside the fixed frame, a driven gear is fixedly connected to the bottom end of the shaft, and the drive gear and the driven gear mesh with each other, a speed-changing gear is fixedly connected to the top end of the shaft, and a transmission gear is fixedly connected to the outer wall of the bottom end of the sleeve, and the speed-changing gear and the transmission gear mesh with each other.
[0009] Furthermore, the top of the top cover is symmetrically connected to a water inlet pipe near the middle, the top of the sewage pipe is connected to an L-shaped pipe, the end of the L-shaped pipe away from the sewage pipe passes through the mounting frame and is connected to a sludge collection box, and a control cabinet is fixedly connected to the side wall of the reaction tank.
[0010] Furthermore, the drive assembly includes an electric push rod, a guide rod, a collar, and a vertical rod. The electric push rod is fixedly connected to the side wall of the purification cylinder. A cross-shaped frame is fixedly connected to the output end of the electric push rod, and the cross-shaped frame is slidably sleeved on the outer wall of the sewage pipe. Guide rods are fixedly connected to the bottom of the cross-shaped frame at equal intervals around the periphery. A collar is slidably sleeved on the opposite ends of the guide rods. A vertical rod is fixedly connected to the bottom side of each collar. A connecting block is fixedly connected to the middle of the outer side wall of both the first and second arc-shaped scrapers. The bottom ends of the vertical rods pass through the top cover and are rotatably connected to the corresponding connecting blocks.
[0011] Furthermore, the top cover has straight grooves equidistantly spaced around its interior, corresponding to the vertical rods, and the vertical rods are all placed inside the corresponding straight grooves. The top of the top cover is rotatably connected to an annular plate, and the annular plate has arc-shaped grooves equidistantly spaced around its interior, and the vertical rods are all placed inside the corresponding arc-shaped grooves. A toothed ring is fixedly fitted on the outer wall of the annular plate. A second motor is fixedly connected to the top edge of the top cover, and a first gear is fixedly connected to the output end of the second motor, and the first gear meshes with the toothed ring.
[0012] Furthermore, a mounting base is fixedly connected to the top of the reaction tank, and a filter disc is rotatably connected inside the mounting base. A motor is fixedly connected to the top of the mounting base, and the output end of the motor extends into the interior of the mounting base and is fixedly connected to the axis of the filter disc. Circular grooves are equidistantly opened around the interior of the filter disc, and each fine filter cartridge is fixedly installed inside the corresponding circular groove. A drain pipe is connected to the bottom of the purification cartridge, and the bottom end of the drain pipe contacts the top of the filter disc and corresponds to the position of one of the circular grooves.
[0013] Furthermore, a water pump is fixedly connected inside the mounting frame. The input end of the water pump is located below the filter disc and corresponds to the drain end of the drain pipe. An arc-shaped cover is fixedly connected to the input end of the water pump. The top of the arc-shaped cover contacts the bottom end of the filter disc. The output end of the water pump is connected to the end of the reaction tank.
[0014] Furthermore, a negative pressure pump is fixedly connected to the top of one end of the reaction tank near the mounting frame. The input end of the negative pressure pump is connected to the negative pressure nozzle through a pipe. The negative pressure nozzle corresponds to one of the circular grooves, and the bottom end of the negative pressure nozzle contacts the top end of the filter plate. The output end of the negative pressure pump is connected to a collection box through a pipe.
[0015] The beneficial effects of this invention compared to the prior art are as follows: 1. This invention, through the design of the drive component, realizes the entire process of automatic downward scraping, slag collection, spiral slag discharge, and resetting of the arc-shaped scraper. An electric push rod drives the vertical rod downward, causing the arc-shaped scraper to synchronously scrape away adhering impurities along the inner wall of the coarse filter cylinder. Motor 2 drives the annular plate to rotate, causing the vertical rod to converge towards the center, reducing the diameter and increasing the height of the frustum-shaped scraping ring formed by the first and second arc-shaped scrapers. This ring ultimately adheres to the outer side of the bottom end of the spiral blades, trapping impurities between the scraper and the spiral blades. The spiral blades then continuously rotate, smoothly outputting the collected impurities upward. The entire process is completed while the coarse filter cylinder is continuously rotating, eliminating the need for shutdown and disassembly for cleaning, ensuring the continuity of coarse filtration operations, and significantly improving the processing efficiency and operational stability of the device.
[0016] 2. The first and second arc-shaped scrapers are connected end to end to form a frustum-shaped scraping ring. In the expanded state, it completely fits the inner wall of the coarse filter cylinder. When moving from top to bottom, it can scrape off impurities from all parts of the cylinder wall without any dead corners. After the arc-shaped scrapers converge, they concentrate the scraped impurities between the scraper and the spiral blade. The bottom radius of the spiral blade is designed to gradually increase downward, which matches the shape of the converged scraper. It can smoothly transport the impurities at the bottom upward, avoiding the accumulation of impurities at the bottom of the coarse filter cylinder and causing blockage.
[0017] 3. This invention employs a multi-station rotary fine filtration structure. When one fine filter cartridge becomes clogged, it automatically switches to the next clean fine filter cartridge to continue filtration. Simultaneously, the clogged fine filter cartridge is cleaned by negative pressure adsorption. Filtration and cleaning are carried out simultaneously at different stations, achieving continuous operation of the fine filtration process and improving wastewater treatment efficiency. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the wastewater treatment device for beverage factories provided by the present invention; Figure 2 for Figure 1 The diagram shows the structural schematic of the side of the reaction tank. Figure 3 for Figure 1 The diagram shows a cross-sectional view of the purification cylinder. Figure 4 for Figure 3 The diagram shows the structure at point A. Figure 5 for Figure 3 The diagram shows the structure at point B. Figure 6 for Figure 3 The diagram shown is a structural schematic of the side of the purification cylinder. Figure 7 for Figure 6 The diagram shows the structure at point C. Figure 8 for Figure 6 The diagram shows a cross-sectional view of the mounting base. Figure 9 for Figure 8 The diagram shows the structure at point D. Figure 10 for Figure 8 The diagram shows the structure of the sewage pipe. Figure 11 for Figure 10 The diagram shows the structure at point E.
[0019] Numbered in the diagram: 1. Reaction tank; 2. Purification cylinder; 3. Coarse filter cylinder; 4. Arc-shaped scraper one; 5. Arc-shaped scraper two; 6. Fine filter cylinder; 7. Negative pressure suction nozzle; 8. Mounting frame; 9. Top cover; 10. Sewage pipe; 11. Sleeve; 12. Motor one; 13. Rotating rod; 14. Spiral blade; 15. Driving gear; 16. Driven gear; 17. Speed change gear; 18. Transmission gear; 19. Electric push rod; 20. 21. Guide rod; 22. Collar; 23. Vertical rod; 24. Cross-shaped frame; 25. Ring plate; 26. Arc groove; 27. Gear ring; 28. Motor II; 29. Gear I; 30. Mounting base; 31. Filter disc; 32. Motor III; 33. Drain pipe; 34. Water pump; 35. Arc cover; 36. Negative pressure pump; 37. Collection box; 38. Inlet pipe; 39. L-shaped pipe; 40. Sludge collection box; 51. Control cabinet. Detailed Implementation
[0020] To make the technical problems to be solved, the technical solutions, and the beneficial effects of this invention clearer, the invention will be further described in detail with reference to the embodiments and accompanying drawings. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention. The technical solutions of this invention are described in detail below with reference to the embodiments and accompanying drawings, but the scope of protection is not limited thereto.
[0021] Please see Figures 1 to 11 This embodiment proposes a wastewater treatment device for a beverage factory. The device includes a reaction tank 1, a coarse filter cartridge 3, a drive assembly, a fine filter cartridge 6, and a negative pressure suction nozzle 7. A purification cartridge 2 is provided at the top of one end of the reaction tank 1, and a dosing mechanism is installed above the middle of the reaction tank 1. The coarse filter cartridge 3 is installed inside the purification cartridge 2. The coarse filter cartridge 3 is provided with an arc-shaped scraper 4 and an arc-shaped scraper 5. The arc-shaped scraper 4 is symmetrically arranged along the X-axis, and the arc-shaped scraper 5 is symmetrically arranged along the Y-axis. A drive assembly is installed between the purification cartridge 2 and the arc-shaped scraper 4 and the arc-shaped scraper 5. The drive assembly drives the arc-shaped scraper 4 and the arc-shaped scraper 5 to move, which is used to scrape off large impurities intercepted inside the coarse filter cartridge 3. Fine filter cartridges 6 are provided at equal intervals on one side of the purification cartridge 2, and a negative pressure suction nozzle 7 is provided above the fine filter cartridge 6.
[0022] The arc-shaped scraper 4 and the arc-shaped scraper 5 are connected end to end in a frustum shape. The interior of the arc-shaped scraper 5 is symmetrically provided with two sets of mating grooves. The outer walls of both ends of the arc-shaped scraper 4 are fixedly connected with two sets of protruding rods corresponding to the mating grooves. The protruding rods pass through the corresponding mating grooves and are slidably connected to their inner walls. The interior of the arc-shaped scraper 4 and the arc-shaped scraper 5 are provided with water-permeable holes at equal intervals around the circumference. The water-permeable holes are used to ensure smooth water flow when the arc-shaped scraper 4 and the arc-shaped scraper 25 move up and down, reduce operating resistance, and at the same time do not affect the removal effect of impurities on the wall of the coarse filter cartridge 3. The arc-shaped scraper 4 and the arc-shaped scraper 25 are both made of elastic stainless steel.
[0023] A mounting frame 8 is fixedly connected to the top of the reaction tank 1 near the purification cylinder 2. The purification cylinder 2 is fixedly connected to the mounting frame 8 via a bracket. A top cover 9 is fixedly connected to the top of the purification cylinder 2. A drain pipe 10 is fixedly connected to the axis of the top cover 9, and the bottom end of the drain pipe 10 is placed inside the bottom of the coarse filter cylinder 3. A sleeve 11 is fixedly connected to the axis of the bottom of the coarse filter cylinder 3. The bottom end of the sleeve 11 passes through the bottom of the purification cylinder 2 and is rotatably connected to the purification cylinder 2. The sleeve 11 and the bottom of the purification cylinder 2 are rotated together by bearings and a sealing element is provided to achieve high-speed rotation of the coarse filter cylinder 3 without water leakage at the bottom. A motor 12 is fixedly connected to the top of the mounting frame 8. A rotating rod 13 is fixedly connected to its output end. The rotating rod 13 is placed inside the sleeve 11 and the drain pipe 10. A spiral blade 14 is fixedly connected to the outer wall of the rotating rod 13, and the bottom radius of the spiral blade 14 is designed to gradually increase.
[0024] A drive gear 15 is fixedly connected to the outer wall of one end of the rotating rod 13 that extends out of the purification cylinder 2. A fixed frame is fixedly connected to the bottom end of the purification cylinder 2. A shaft is rotatably connected inside the fixed frame. A driven gear 16 is fixedly connected to the bottom end of the shaft. The drive gear 15 and the driven gear 16 mesh with each other. A speed-changing gear 17 is fixedly connected to the top end of the shaft. A transmission gear 18 is fixedly connected to the outer wall of the bottom end of the sleeve 11. The speed-changing gear 17 and the transmission gear 18 mesh with each other.
[0025] The top of the top cover 9 is symmetrically connected to the water inlet pipe 37 near the middle, and the top of the sewage pipe 10 is connected to the L-shaped pipe 38. The end of the L-shaped pipe 38 away from the sewage pipe 10 passes through the mounting frame 8 and is connected to the sludge collection box 39. The side wall of the reaction tank 1 is fixedly connected to the control cabinet 40. The control cabinet 40 has a built-in programmable controller, which uniformly controls the start and stop, action sequence and rotation cycle of each motor, electric push rod 19, water pump 33 and negative pressure pump 35, so as to realize the fully automatic operation of the equipment.
[0026] The driving assembly includes an electric push rod 19, a guide rod 20, a collar 21, and a vertical rod 22. The electric push rod 19 is fixedly connected to the side wall of the purification cylinder 2, and its output end is fixedly connected to a cross-shaped frame 23. The cross-shaped frame 23 is slidably sleeved on the outer wall of the drain pipe 10. Guide rods 20 are fixedly connected circumferentially at equal intervals to the bottom of the cross-shaped frame 23. A collar 21 is slidably sleeved at the ends of the guide rods 20 that are far apart from each other. Vertical rods 22 are fixedly connected to the bottom side of each collar 21. The arc-shaped scraper 4 and the arc-shaped scraper 5... Connecting blocks are fixedly connected to the middle of the outer side wall. The bottom ends of the vertical rods 22 pass through the top cover 9 and are rotatably connected to the corresponding connecting blocks. The vertical rods 22 and the connecting blocks are connected by a hinge, which ensures that the arc-shaped scraper 1 4 and the arc-shaped scraper 2 5 can adaptively adjust their angles during the gathering and expanding process. The vertical rods 22 are designed in two sections. The bottom end of the upper section has a sliding hole with a spring installed inside. The top end of the lower section is slidably installed inside the sliding hole, which allows for the fine adjustment of the length of the vertical rods 22 during the gathering process of the scraper.
[0027] The top cover 9 has straight grooves equidistantly spaced around its interior, corresponding to the vertical rods 22, and the vertical rods 22 are all placed inside the corresponding straight grooves. The top of the top cover 9 is rotatably connected to an annular plate 24. The annular plate 24 has arc-shaped grooves 25 equidistantly spaced around its interior, and the vertical rods 22 are all placed inside the corresponding arc-shaped grooves 25. A toothed ring 26 is fixedly fitted on the outer wall of the annular plate 24. A motor 27 is fixedly connected to the top edge of the top cover 9, and a gear 28 is fixedly connected to its output end. The gear 28 and the toothed ring 26 mesh with each other.
[0028] A mounting base 29 is fixedly connected to the top of the reaction tank 1. A filter disc 30 is rotatably connected inside the mounting base 29. A motor 31 is fixedly connected to the top of the mounting base 29, and its output end extends into the interior of the mounting base 29 and is fixedly connected to the axis of the filter disc 30. Circular grooves are equidistantly opened around the interior of the filter disc 30. Each fine filter cylinder 6 is fixedly installed inside the corresponding circular groove. A drain pipe 32 is connected to the bottom end of the purification cylinder 2. The bottom end of the drain pipe 32 contacts the top end of the filter disc 30 and corresponds to the position of one of the circular grooves. There are 6 fine filter cylinders 6 on the filter disc 30, of which 1 is for filtration, 1 is for cleaning, and 4 are for standby.
[0029] A water pump 33 is fixedly connected inside the mounting bracket 8. The input end of the water pump 33 is located below the filter plate 30 and corresponds to the drain end of the drain pipe 32. An arc-shaped cover 34 is fixedly connected to the input end of the water pump 33. The top of the arc-shaped cover 34 contacts the bottom end of the filter plate 30. The output end of the water pump 33 is connected to the end of the reaction tank 1.
[0030] A negative pressure pump 35 is fixedly connected to the top of one end of the reaction tank 1 near the mounting frame 8. The input end of the negative pressure pump 35 is connected to the negative pressure suction nozzle 7 through a pipe. The negative pressure suction nozzle 7 corresponds to one of the circular grooves, and its bottom end contacts the top end of the filter plate 30. The output end of the negative pressure pump 35 is connected to the collection box 36 through a pipe.
[0031] The working principle of the wastewater treatment device for beverage factories provided by this invention is as follows: In the initial state, the electric push rod 19 is fully extended, and the cross-shaped frame 23 is located at the highest point on the outer wall of the drain pipe 10. Arc-shaped scraper 4 and arc-shaped scraper 5 are located at the highest point inside the coarse filter cylinder 3, in a fully extended state, with their bottom edges contacting the inner wall of the coarse filter cylinder 3. The protruding rods at both ends of arc-shaped scraper 4 are positioned at the initial position of the corresponding mating grooves of arc-shaped scraper 5, and the two are connected end-to-end to form a frustum-shaped scraping ring with the maximum diameter. One of the fine filter cylinders 6 on the filter disc 30 is precisely aligned with the drain pipe 32 at the bottom of the purification cylinder 2, and the other fine filter cylinder 6 is precisely aligned with the negative pressure suction nozzle 7; both the water pump 33 and the negative pressure pump 35 are in a stopped state.
[0032] Beverage production wastewater enters the coarse filter cartridge 3 cavity inside the purification cartridge 2 through two symmetrically arranged inlet pipes 37 at the top of the top cover 9. After receiving the liquid level signal, the control cabinet 40 starts the motor 12. The output end of the motor 12 drives the rotating rod 13 to rotate slowly. The driving gear 15 at the bottom of the rotating rod 13 meshes with the driven gear 16, driving the shaft to rotate rapidly. The speed-changing gear 17 at the top of the shaft meshes with the transmission gear 18 on the outer wall of the sleeve 11, thereby driving the sleeve 11 and the coarse filter cartridge 3 fixedly connected to it to rotate at high speed.
[0033] The centrifugal force generated by the high-speed rotation of the coarse filter cartridge 3 throws large impurities such as fruit peels and debris in the wastewater toward the cartridge wall and intercepts them. The filtered wastewater passes through the filter holes of the coarse filter cartridge 3 and enters the annular cavity between the purification cartridge 2 and the coarse filter cartridge 3.
[0034] After the coarse filter cartridge 3 has been running for a preset time, the control cabinet 40 activates the electric push rod 19 to retract. The electric push rod 19 drives the cross-shaped frame 23 to slide downwards along the outer wall of the drain pipe 10, thereby driving the four guide rods 20 to move downwards synchronously. The guide rods 20 transmit the downward force to the arc-shaped scraper 4 and the arc-shaped scraper 5 through the collar 21 and the vertical rod 22, causing them to move downwards synchronously along the inner wall of the coarse filter cartridge 3, scraping away large pieces of impurities adhering to the cartridge wall. During this process, the vertical rod 22 simultaneously slides in the straight groove of the top cover 9 and the arc-shaped groove 25 of the annular plate 24. Since the annular plate 24 does not rotate at this time, the vertical rod 22 only moves vertically downwards along the straight groove, while the arc-shaped scraper 4 and the arc-shaped scraper 5 remain in an extended state.
[0035] When the first arc-shaped scraper 4 and the second arc-shaped scraper 5 move down to the bottom of the coarse filter cylinder 3, the electric push rod 19 stops retracting, and the control cabinet 40 starts the second motor 27 to rotate forward. The second motor 27 drives the annular plate 24 to rotate through the meshing of the gear 28 and the gear ring 26. The arc-shaped groove 25 inside the annular plate 24 rotates with it, generating a radially inward squeezing force on the vertical rods 22, forcing the four vertical rods 22 to converge towards the center along the straight groove of the top cover 9. The collar 21 at the top of the vertical rod 22 slides synchronously along the axial direction of the guide rod 20 to ensure the stability of the movement of the vertical rod 22. The bottom of the vertical rod 22 drives the corresponding arc-shaped scraper 4 and the second arc-shaped scraper 5 to move closer to each other: the protruding rods at both ends of the arc-shaped scraper 4 slide along the matching groove trajectory inside the arc-shaped scraper 5, so that the diameter of the frustum formed by the two gradually decreases and the height gradually increases.
[0036] When the annular plate 24 rotates to the preset angle, the arc-shaped scraper 1 4 and the arc-shaped scraper 2 5 completely converge. With the retraction of the electric push rod 19, the inner sidewalls of the arc-shaped scraper 1 4 and the arc-shaped scraper 2 5 are attached to the outer side of the bottom end of the spiral blade 14, the top end contacts the outer wall of the bottom end of the sewage pipe 10, and the bottom end contacts the side wall of the bottom end of the coarse filter cylinder 3, thus surrounding the scraped impurities in the space between the scraper and the spiral blade 14.
[0037] After the arc-shaped scraper 4 and arc-shaped scraper 5 have gathered the impurities, the motor 12 continues to rotate, driving the spiral blades 14 on the outer wall of the rotating rod 13 to continue rotating. Because the bottom radius of the spiral blades 14 is designed to gradually increase downwards, the impurities gathered at the bottom can be smoothly transported upwards and discharged into the collection box 39 through the drain pipe 10 and the L-shaped pipe 38 for centralized collection.
[0038] After slag discharge is completed, motor 27 remains stopped, and electric push rod 19 extends and resets, driving the cross-shaped frame 23, vertical rod 22, and the converging arc-shaped scrapers 4 and 5 upwards synchronously. When arc-shaped scrapers 4 and 5 return to the highest point inside the coarse filter cylinder 3, electric push rod 19 stops extending, motor 27 reverses, and drives the annular plate 24 to rotate in the opposite direction. The arc-shaped groove 25 generates a radially outward thrust on the vertical rod 22, causing the vertical rod 22 to move outward along the straight groove, driving arc-shaped scrapers 4 and 5 to spread outwards and return to their initial expanded state, ready for the next slag scraping cycle.
[0039] After coarse filtration, the wastewater flows out from the drain pipe 32 at the bottom of the purification cylinder 2 and enters the fine filter cylinder 6 aligned with it on the filter disc 30. The control cabinet 40 starts the water pump 33, and the arc-shaped cover 34 at the input end of the water pump 33 creates a negative pressure below the fine filter cylinder 6, drawing out the wastewater that has passed through the filter holes of the fine filter cylinder 6 and sending it into the reaction tank 1 through the output end of the water pump 33. The fine filter cylinder 6 intercepts fine suspended solids, pectin particles, and colloidal substances in the wastewater, further purifying the water quality.
[0040] When the fine filter cartridge 6 has been running for a preset time, the control cabinet 40 starts motor 31, which drives the filter disc 30 to rotate by a fixed angle equal to the angle between two adjacent fine filter cartridges 6, aligning the next clean fine filter cartridge 6 with the drain pipe 32 to continue the filtration process. When the fine filter cartridge 6, after intercepting impurities, rotates to a position aligned with the negative pressure suction nozzle 7, the control cabinet 40 starts the negative pressure pump 35. This generates a strong negative pressure inside the fine filter cartridge 6 through the negative pressure suction nozzle 7, sucking away all the fine impurities intercepted on the inner wall of the filter cartridge and transporting them through pipelines to the collection box 36 for centralized processing. After cleaning, the negative pressure pump 35 stops running, and the fine filter cartridge 6 resumes its filtration capacity, awaiting the next rotation. Through the intermittent rotation of the filter disc 30, continuous and uninterrupted operation of the fine filtration process is achieved.
[0041] After two stages of pretreatment, coarse filtration and fine filtration, the wastewater enters reaction tank 1. The dosing mechanism in the upper middle part of reaction tank 1 automatically adds flocculants, pH adjusters and other agents according to the wastewater quality, so that the colloidal substances and dissolved pollutants in the wastewater undergo a coagulation reaction. The wastewater after the reaction enters subsequent sedimentation, biological treatment and other units, and finally meets the discharge standards or is reused.
[0042] All standard parts used in this invention can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art. In addition, the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here.
[0043] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention in any way. Although the present invention has been disclosed above with reference to preferred embodiments, it is not intended to limit the present invention. Any person skilled in the art can make some modifications or alterations to the above-disclosed technical content to create equivalent embodiments without departing from the scope of the present invention. Any simple modifications, equivalent changes and alterations made to the above embodiments based on the technical essence of the present invention without departing from the scope of the present invention shall still fall within the scope of the present invention.
Claims
1. A beverage factory wastewater treatment device, comprising a reaction tank (1), a dosing mechanism is installed above the reaction tank (1), and a purification cylinder (2) is arranged at the top of one end of the reaction tank (1); characterized in that, It also includes a coarse filter cartridge (3), a drive assembly, a fine filter cartridge (6), and a negative pressure suction nozzle (7); the coarse filter cartridge (3) is installed inside the purification cartridge (2), and the coarse filter cartridge (3) is symmetrically provided with an arc-shaped scraper (4) and an arc-shaped scraper (5) inside the coarse filter cartridge (3). The arc-shaped scraper (4) is symmetrically arranged along the X-axis, and the arc-shaped scraper (5) is symmetrically arranged along the Y-axis. A drive assembly is installed between the purification cartridge (2) and the arc-shaped scraper (4) and the arc-shaped scraper (5). The drive assembly drives the arc-shaped scraper (4) and the arc-shaped scraper (5) to move, which is used to scrape away large impurities intercepted inside the coarse filter cartridge (3). The fine filter cartridge (6) is equidistantly arranged below one side of the purification cartridge (2), and the negative pressure suction nozzle (7) is provided above the fine filter cartridge (6).
2. The beverage factory wastewater treatment apparatus according to claim 1, characterized in that, The first arc-shaped scraper (4) and the second arc-shaped scraper (5) are connected end to end in a frustum shape. The second arc-shaped scraper (5) has two sets of matching grooves symmetrically opened inside. The outer walls of both ends of the first arc-shaped scraper (4) are fixedly connected with two sets of protrusions corresponding to the matching grooves. The protrusions pass through the corresponding matching grooves and slide to their inner walls. The interiors of the first arc-shaped scraper (4) and the second arc-shaped scraper (5) are equidistantly opened with water-permeable holes around the circumference.
3. The beverage factory wastewater treatment apparatus according to claim 1, characterized in that, The top of the reaction tank (1) near the purification cylinder (2) is fixedly connected to the mounting frame (8). The purification cylinder (2) is fixedly connected to the mounting frame (8) through the bracket. The top of the purification cylinder (2) is fixedly connected to the top cover (9). The bottom of the top cover (9) is fixedly connected to the drain pipe (10). The bottom end of the drain pipe (10) is placed inside the bottom of the coarse filter cylinder (3). The bottom end of the coarse filter cylinder (3) is fixedly connected to the shaft of the bottom end of the sleeve (11). The bottom end of the sleeve (11) passes through the bottom of the purification cylinder (2) and is rotatably connected to the purification cylinder (2). The top of the mounting frame (8) is fixedly connected to the motor (12). The output end of the motor is fixedly connected to the rotating rod (13). The rotating rod (13) is placed inside the sleeve (11) and the drain pipe (10). The outer wall of the rotating rod (13) is fixedly connected to the spiral blade (14). The bottom radius of the spiral blade (14) is gradually increasing.
4. A beverage plant effluent treatment device according to claim 3, characterised in that A drive gear (15) is fixedly connected to the outer wall of the end of the rotating rod (13) that extends out of the purification cylinder (2). A fixed frame is fixedly connected to the bottom end of the purification cylinder (2). A shaft is rotatably connected inside the fixed frame. A driven gear (16) is fixedly connected to the bottom end of the shaft. The drive gear (15) and the driven gear (16) mesh with each other. A speed-changing gear (17) is fixedly connected to the top end of the shaft. A transmission gear (18) is fixedly connected to the outer wall of the bottom end of the sleeve (11). The speed-changing gear (17) and the transmission gear (18) mesh with each other.
5. A wastewater treatment device for a beverage factory according to claim 3, characterized in that, The top of the cover (9) is symmetrically connected to the water inlet pipe (37) near the middle, and the top of the drain pipe (10) is connected to the L-shaped pipe (38). The end of the L-shaped pipe (38) away from the drain pipe (10) passes through the mounting frame (8) and is connected to the sludge collection box (39). The side wall of the reaction tank (1) is fixedly connected to the control cabinet (40).
6. A wastewater treatment device for a beverage factory according to claim 3, characterized in that, The drive assembly includes an electric push rod (19), a guide rod (20), a collar (21), and a vertical rod (22). The side wall of the purification cylinder (2) is fixedly connected to the electric push rod (19). The output end of the electric push rod (19) is fixedly connected to a cross-shaped frame (23), and the cross-shaped frame (23) is slidably sleeved on the outer wall of the sewage pipe (10). The bottom of the cross-shaped frame (23) is circumferentially fixedly connected to the guide rod (20). The ends of the guide rods (20) that are far apart from each other are slidably sleeved with collars (21). The bottom side of the collars (21) is fixedly connected to the vertical rod (22). The middle of the outer side wall of the first arc scraper (4) and the second arc scraper (5) are fixedly connected to the connecting block. The bottom end of the vertical rod (22) passes through the top cover (9) and is rotatably connected to the corresponding connecting block.
7. A wastewater treatment device for a beverage factory according to claim 6, characterized in that, The top cover (9) has straight grooves equidistantly spaced around its interior, corresponding to the vertical rods (22), and the vertical rods (22) are all placed inside the corresponding straight grooves. The top of the top cover (9) is rotatably connected to an annular plate (24). The annular plate (24) has arc-shaped grooves equidistantly spaced around its interior, and the vertical rods (22) are all placed inside the corresponding arc-shaped grooves (25). The outer wall of the annular plate (24) is fixedly fitted with a toothed ring (26). The top edge of the top cover (9) is fixedly connected to a second motor (27). The output end of the second motor (27) is fixedly connected to a first gear (28), and the first gear (28) meshes with the toothed ring (26).
8. A wastewater treatment device for a beverage factory according to claim 3, characterized in that, The top of the reaction tank (1) is fixedly connected to a mounting base (29), and a filter disc (30) is rotatably connected inside the mounting base (29). A motor (31) is fixedly connected to the top of the mounting base (29). The output end of the motor (31) extends into the interior of the mounting base (29) and is fixedly connected to the axis of the filter disc (30). The filter disc (30) has circular grooves equidistantly spaced around its circumference. The fine filter cylinders (6) are all fixedly installed inside the corresponding circular grooves. The bottom end of the purification cylinder (2) is connected to a drain pipe (32). The bottom end of the drain pipe (32) contacts the top end of the filter disc (30) and corresponds to the position of one of the circular grooves.
9. A wastewater treatment device for a beverage factory according to claim 8, characterized in that, A water pump (33) is fixedly connected inside the mounting bracket (8). The input end of the water pump (33) is located below the filter plate (30) and corresponds to the drain end of the drain pipe (32). An arc-shaped cover (34) is fixedly connected to the input end of the water pump (33). The top of the arc-shaped cover (34) contacts the bottom end of the filter plate (30). The output end of the water pump (33) is connected to the end of the reaction tank (1).
10. A wastewater treatment device for a beverage factory according to claim 9, characterized in that, A negative pressure pump (35) is fixedly connected to the top of one end of the reaction tank (1) near the mounting frame (8). The input end of the negative pressure pump (35) is connected to the negative pressure suction nozzle (7) through a pipe. The negative pressure suction nozzle (7) corresponds to one of the circular grooves, and the bottom end of the negative pressure suction nozzle (7) contacts the top end of the filter plate (30). The output end of the negative pressure pump (35) is connected to the collection box (36) through a pipe.