Electronic ceramic disc assembling jig
By designing a combination of pivot one, turntable, hinge arm and hinge seat, and combining it with the use of pivot two and clamping plate, the problem of existing fixtures being unable to rotate and adjust is solved, enabling multi-angle clamping and flipping of the electronic ceramic disk, and improving the versatility and convenience of the assembly fixture.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-08
- Publication Date
- 2026-08-04
AI Technical Summary
Existing clamping assembly fixtures cannot perform horizontal and vertical rotational adjustments in the production of electronic ceramic disks, which limits their use.
An assembly fixture for electronic ceramic disks was designed. The relative movement of the two side support plates is achieved by setting a rotating shaft, a turntable, a hinge arm, and a hinge seat. Combined with the use of a rotating shaft and a clamping plate, the workpiece can be clamped and fixed and the rotation angle can be adjusted. The workpiece can be rotated and locked by the cooperation of rollers and positioning bolts.
It improves the versatility of clamping and the ease of assembly, enabling multi-angle adjustment and fixation of workpieces, and making operation and adjustment more convenient.
Smart Images
Figure CN224587915U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of electronic ceramic disk production technology, specifically relating to an electronic ceramic disk assembly fixture. Background Technology
[0002] An electronic ceramic disk is a device made using electronic ceramic materials, possessing multiple functions and wide applications. Electronic ceramics refer to ceramic materials that can utilize electrical and magnetic effects in the electronics industry. Through precise control of the surface, grain boundaries, and dimensional structure, ceramics with new functions can ultimately be obtained.
[0003] In the production process of electronic ceramic disks, assembly fixtures are required to clamp the workpieces before assembly. However, existing clamping and assembly fixtures only have simple clamping and fixing functions and cannot be adjusted horizontally or vertically according to actual assembly needs, which limits their use. Therefore, we propose an electromagnetic ceramic disk assembly fixture. Utility Model Content
[0004] The purpose of this utility model is to provide an electronic ceramic disk assembly fixture to solve the problem that the existing clamping assembly fixtures mentioned in the background art only have a simple clamping and fixing function when used, and cannot be rotated and adjusted in the horizontal and vertical directions according to the actual assembly needs, which has certain limitations in use.
[0005] To achieve the above objectives, this utility model provides the following technical solution: an electronic ceramic disk assembly fixture, comprising a base, with mounting bolts at each of the four corners of the base, a bottom shell welded to the upper surface of the base, a rotating shaft rotatably mounted on the bottom shell, a rotating handle fixedly mounted at the bottom end of the rotating shaft, a turntable fixedly mounted on the outer surface of the rotating shaft, and two hinge arms hingedly mounted on the turntable, the two hinge arms being arranged opposite each other and eccentrically relative to the turntable, with a hinge seat hingedly mounted at the end of each hinge arm furthest from the turntable. Both ends of the hinge seat are fixedly installed with sliding blocks. The sliding blocks are slidably disposed in the channel opened on the side of the bottom shell. A connecting block is fixedly installed on the side of the sliding block. A side support plate is fixedly installed on the side support plate. A second rotating shaft is rotatably installed on the side support plate. A second rotating handle is fixedly installed at one end of the second rotating shaft. A card seat plate is fixedly installed at the opposite end of the two second rotating shafts. Two card plates are provided on the side of the card seat plate. One card plate is fixedly installed on the side of the card seat plate, and the other card plate is movably disposed on the side of the card seat plate.
[0006] By adopting the above scheme, the relative movement of the two side support plates on both sides can be realized by setting a rotating shaft one in conjunction with the turntable, hinge arm, and hinge seat, thereby enabling the assembly and use of electronic ceramic disk workpieces of different sizes and improving the universality of clamping. The rotating shaft two is used in conjunction with the clamping plate and clamping plate. The two clamping plates on the clamping plate can clamp and fix the workpiece. The rotating shaft two can also be used to adjust the rotation angle, improving the convenience of assembly and use. The operation and adjustment are convenient. By setting rollers in conjunction with positioning bolts, with the two clamping plates on the clamping plate fixing the workpiece, the workpiece can be rotated by the rollers and pressed and locked by the positioning bolts, thereby enabling better assembly and adjustment and improving the universality of use.
[0007] In a preferred embodiment, an adjusting bolt is threaded onto the handle, and several adjusting threaded grooves are formed on the lower surface of the bottom shell. The adjusting bolt is used in conjunction with the adjusting threaded grooves.
[0008] Using the above scheme, the adjusting bolt is used in conjunction with the adjusting thread groove. When the adjusting bolt is unscrewed, the handle is unlocked, and the shaft can be driven to rotate through the handle. After rotating to the correct position, the adjusting bolt is screwed in so that it enters the adjusting thread groove and is fixed in position. The threaded connection has good stability and is not easy to loosen.
[0009] In a preferred embodiment, a plurality of support seats are fixedly installed on the inner wall of the bottom shell, and the turntable is rotatably installed on the inner wall of the support seats.
[0010] By adopting the above solution, the support base can guide and support the turntable, preventing it from wobbling or tilting, and improving the stability of the rotation.
[0011] In a preferred embodiment, a guide rod is fixedly installed on the inner wall of the channel on the bottom shell, and the sliding block is slidably installed on the outer surface of the guide rod at the corresponding position.
[0012] By adopting the above solution and setting guide rods, the movement of the sliding block can be made more stable, thereby ensuring good stability of the hinge seat movement.
[0013] In a preferred embodiment, an adjusting rod is slidably mounted on the second rotating handle, an adjusting pull plate is fixedly mounted on one end of the adjusting rod, an adjusting spring is fixedly mounted between the adjusting pull plate and the second rotating handle, and a plurality of adjusting slots are provided on the side of the side support plate on the same side as the adjusting rod, and the adjusting rod is used in conjunction with the adjusting slots.
[0014] Using the above scheme, the adjusting rod is used in conjunction with the adjusting spring. When the adjusting rod is disengaged from the adjusting slot, the second handle is unlocked, and at this time the adjusting spring is deformed. The second handle can then drive the second shaft to rotate. After rotating to the correct position, the spring force is used to drive the adjusting rod to quickly insert into the adjusting slot, thus achieving a convenient locking operation.
[0015] In a preferred embodiment, a fixing plate is fixedly installed on the side of the card holder plate, and a clamping screw is threadedly installed on the fixing plate. A knob is fixedly installed at one end of the clamping screw, and the other end of the clamping screw is rotatably connected to the surface of the movable card holder plate.
[0016] Using the above scheme, the rotation of the clamping screw can drive the movement of the movable clamping plate, thereby using the two clamping plates to clamp and fix the workpiece, resulting in good stability of the fixing effect.
[0017] In one preferred embodiment, a plurality of limiting rods are slidably mounted on the fixed plate, and one end of each limiting rod is fixedly connected to a movable clamping plate.
[0018] Using the above solution, the moving plate will drive the limit rod to move synchronously when it moves. The limit rod can ensure that the plate moves more smoothly and there will be no shaking.
[0019] In a preferred embodiment, rollers are rotatably mounted on the opposing surfaces of the two plates on the card holder plate, and positioning bolts are threaded onto the fixedly mounted card plates.
[0020] Using the above scheme, the fixed workpiece can be rotated between two clamping plates by using rollers, and the position can be fixed by positioning bolts.
[0021] Compared with the prior art, the beneficial effects of this utility model are:
[0022] This electronic ceramic disk assembly fixture uses a rotating shaft to work with the turntable, hinge arm, and hinge seat, enabling relative movement of the two side support plates on both sides. This allows for the assembly and use of electronic ceramic disks of different sizes, improving the versatility of clamping. The rotating shaft also works with a clamping plate and clamping plates. The two clamping plates on the clamping plate can clamp and fix the workpiece. The rotating shaft also allows for the adjustment of the rotation angle, improving the ease of assembly and use, and making operation and adjustment convenient.
[0023] This electronic ceramic disk assembly fixture uses rollers in conjunction with positioning bolts. With the workpiece fixed by two clamping plates on the clamping plate, the workpiece can be rotated by the rollers and locked by the positioning bolts, thus enabling better assembly and adjustment and improving its versatility. Attached Figure Description
[0024] Figure 1 This is a schematic diagram of the structure of this utility model;
[0025] Figure 2 This is a structural schematic diagram of the cross-section of the bottom shell of this utility model;
[0026] Figure 3 This is a structural schematic diagram of the bottom shell of this utility model from another angle.
[0027] Figure 4 This is a schematic diagram of the structure of the card seat plate and the rotating handle 2 of this utility model;
[0028] Figure 5 This is a schematic diagram of the structure of the card holder plate of this utility model.
[0029] In the diagram: 1. Base; 2. Mounting bolt; 3. Bottom shell; 4. Rotating shaft one; 5. Rotating handle one; 6. Turntable; 7. Hinge arm; 8. Hinge seat; 9. Sliding block; 10. Connecting block; 11. Side support plate; 12. Rotating shaft two; 13. Rotating handle two; 14. Card seat plate; 15. Card plate; 16. Adjusting bolt; 17. Support seat; 18. Guide rod; 19. Adjusting insert rod; 20. Adjusting pull plate; 21. Adjusting spring; 22. Fixing plate; 23. Clamping screw; 24. Limiting rod; 25. Roller; 26. Positioning bolt. Detailed Implementation
[0030] Please see Figure 1-5 This utility model provides an electronic ceramic disk assembly fixture, including a base 1, with mounting bolts 2 at each of the four corners of the base 1. A bottom shell 3 is welded to the upper surface of the base 1, and a rotating shaft 4 is rotatably mounted on the bottom shell 3. A rotating handle 5 is fixedly mounted at the bottom end of the rotating shaft 4. A turntable 6 is fixedly mounted on the outer surface of the rotating shaft 4. Two hinge arms 7 are hingedly mounted on the turntable 6, and the two hinge arms 7 are arranged opposite each other and eccentrically with respect to the turntable 6. A hinge seat 8 is hingedly mounted at the end of the hinge arm 7 away from the turntable 6, and sliding blocks are fixedly mounted at both ends of the hinge seat 8. 9. The sliding block 9 is slidably disposed in the channel opened on the side of the bottom shell 3. A connecting block 10 is fixedly installed on the side of the sliding block 9. A side support plate 11 is fixedly installed on the side of the connecting block 10. A rotating shaft 12 is rotatably mounted on the side support plate 11. A rotating handle 13 is fixedly installed at the end of one of the rotating shafts 12. A card seat plate 14 is fixedly installed at the opposite end of the two rotating shafts 12. Two card plates 15 are provided on the side of the card seat plate 14. One card plate 15 is fixedly installed on the side of the card seat plate 14, and the other card plate 15 is movably disposed on the side of the card seat plate 14.
[0031] By using the rotating shaft 4 in conjunction with the turntable 6, the hinge arm 7, and the hinge seat 8, the relative movement of the two side support plates 11 on both sides can be realized, thereby enabling the assembly and use of electronic ceramic disks of different sizes and improving the versatility of clamping. The rotating shaft 12 is used in conjunction with the clamping plate 14 and the clamping plate 15. The two clamping plates 15 on the clamping plate 14 can clamp and fix the workpiece. The rotating shaft 12 can also be used to adjust the rotation angle, improving the convenience of assembly and use. The roller 25 is used in conjunction with the positioning bolt 26. With the two clamping plates 15 on the clamping plate 14 fixing the workpiece, the roller 25 can be used to rotate the workpiece, and the positioning bolt 26 can be used to press and lock it, thereby enabling better assembly and adjustment and improving the versatility of use.
[0032] An adjusting bolt 16 is threaded onto the handle 5. Several adjusting thread grooves are provided on the lower surface of the bottom shell 3. The adjusting bolt 16 is used in conjunction with the adjusting thread grooves. When the adjusting bolt 16 is unscrewed from the handle 5, the handle 5 is unlocked. Then, the handle 5 can drive the shaft 4 to rotate. After rotating to the correct position, the adjusting bolt 16 is screwed in so that it enters the adjusting thread groove and is fixed in position. The threaded connection has good stability and is not easy to loosen.
[0033] Several support seats 17 are fixedly installed on the inner wall of the bottom shell 3. The turntable 6 is rotatably installed on the inner wall of the support seat 17. The support seats 17 can guide and support the turntable 6, prevent the turntable 6 from shaking or tilting, and improve the stability of the rotation effect.
[0034] A guide rod 18 is fixedly installed on the inner wall of the channel on the bottom shell 3. The sliding block 9 is slidably installed on the outer surface of the guide rod 18 at the corresponding position. By setting the guide rod 18, the movement of the sliding block 9 can be made more stable, thereby ensuring the smooth movement of the hinge seat 8.
[0035] An adjusting rod 19 is slidably mounted on the rotating handle 13. An adjusting pull plate 20 is fixedly mounted on one end of the adjusting rod 19. An adjusting spring 21 is fixedly mounted between the adjusting pull plate 20 and the rotating handle 13. Several adjusting slots are opened on the side of the side support plate 11 on the same side as the adjusting rod 19. The adjusting rod 19 is used in conjunction with the adjusting slots. When the adjusting rod 19 is disengaged from the adjusting slot, the rotating handle 13 is unlocked. At this time, the adjusting spring 21 is deformed. The rotating shaft 12 can be driven to rotate by the rotating handle 13. After rotating to the correct position, the adjusting rod 19 is quickly inserted into the adjusting slot by the elastic force of the adjusting spring 21, realizing a convenient locking operation.
[0036] A fixing plate 22 is fixedly installed on the side of the clamping plate 14. A clamping screw 23 is threaded on the fixing plate 22. A knob is fixedly installed at one end of the clamping screw 23. The other end of the clamping screw 23 is rotatably connected to the surface of the movable clamping plate 15. The rotation of the clamping screw 23 can drive the movable clamping plate 15 to move, thereby using the two clamping plates 15 to clamp and fix the workpiece, and the fixing effect is stable.
[0037] Several limiting rods 24 are slidably installed on the fixed plate 22. One end of the limiting rod 24 is fixedly connected to the movable clamping plate 15. When the movable clamping plate 15 moves, it will drive the limiting rod 24 to move synchronously. The setting of the limiting rod 24 can ensure that the clamping plate 15 moves more smoothly and will not wobble.
[0038] Rollers 25 are rotatably mounted on the opposite surfaces of the two clamping plates 15 on the clamping plate 14. Positioning bolts 26 are threaded on the clamping plates 15 that are fixedly mounted. The setting of the rollers 25 can realize the rotation of the fixed workpiece between the two clamping plates 15, and the positioning bolts 26 can realize the position pressing and fixing.
[0039] In use, the mounting bolt 2 is used in conjunction with the base 1 to install and fix the bottom shell 3. After installation, the position of the side support plates 11 on both sides is adjusted according to the size of the electronic ceramic disk. During adjustment, the adjusting bolt 16 is unscrewed, at which point the handle 5 is unlocked. The handle 5 drives the rotating shaft 4 to rotate the turntable 6, which in turn drives the hinge seats 8 on both sides to move closer together under the action of the hinge arm 7. This, in turn, drives the side support plates 11 on both sides to move closer together through the sliding block 9 and the connecting block 10. After adjusting to the appropriate position, the adjusting bolt 16 is screwed in to lock the handle 5. Then, the electronic ceramic disk workpiece to be assembled is placed between the two card plates 14. At this time, one surface of the electronic ceramic disk workpiece will be in contact with the surfaces of the two fixed card plates 15. Then, the clamping screw 23 is turned to drive the movable card plate 15 to move. The movable card plate 15 and the fixed card plate 15 are used to realize the electronic ceramic disk assembly. The ceramic disc workpiece is clamped and fixed, and then the positioning bolt 26 is screwed in to achieve the position compression and locking of the electronic ceramic disc. When it is necessary to flip and adjust, pull the adjusting plate 20. The adjusting plate 20 drives the adjusting rod 19 to move and disengage from the adjusting slot. At this time, the rotating handle 13 is unlocked and the adjusting spring 21 is deformed. The rotating shaft 12 is driven by the rotating handle 13 to drive the clamping plate 14 to rotate, thereby causing the fixed electronic ceramic disc workpiece to flip. After adjusting to the appropriate angle, release the adjusting plate 20. The elastic force of the adjusting spring 21 drives the adjusting rod 19 to move and insert into the adjusting slot to achieve angle adjustment, flipping and locking. When it is necessary to rotate and adjust the electronic ceramic disc workpiece between the two clamping plates 15, unscrew the positioning bolt 26. At this time, the rotation adjustment of the electronic ceramic disc workpiece between the two clamping plates 15 can be achieved by the roller 25. After adjustment, screw in the positioning bolt 26 to achieve compression and locking.
Claims
1. An electronic ceramic disc assembly jig, characterized by: Includes a base (1), with mounting bolts (2) at each of the four corners of the base (1). A bottom shell (3) is welded to the upper surface of the base (1). A rotating shaft (4) is rotatably mounted on the bottom shell (3). A rotating handle (5) is fixedly mounted at the bottom end of the rotating shaft (4). A turntable (6) is fixedly mounted on the outer surface of the rotating shaft (4). Two hinged arms (7) are hingedly mounted on the turntable (6). The two hinged arms (7) are arranged opposite each other and are eccentrically arranged with respect to the turntable (6). A hinged seat (8) is hingedly mounted at the end of each hinged arm (7) away from the turntable (6). Sliding blocks (9) are fixedly mounted at both ends of the hinged seat (8). 9) The sliding block (9) is slidably disposed in the channel opened on the side of the bottom shell (3). A connecting block (10) is fixedly installed on the side of the sliding block (9). A side support plate (11) is fixedly installed on the side of the connecting block (10). A rotating shaft (12) is rotatably installed on the side support plate (11). A rotating handle (13) is fixedly installed at the end of one of the rotating shafts (12). A card seat plate (14) is fixedly installed at the opposite end of the two rotating shafts (12). Two card plates (15) are provided on the side of the card seat plate (14). One card plate (15) is fixedly installed on the side of the card seat plate (14), and the other card plate (15) is movably disposed on the side of the card seat plate (14).
2. The electronic ceramic disc assembly jig according to claim 1, characterized by: An adjusting bolt (16) is threaded onto the handle, and several adjusting thread grooves are provided on the lower surface of the bottom shell (3). The adjusting bolt (16) is used in conjunction with the adjusting thread grooves.
3. The electronic ceramic disc assembly jig according to claim 1, wherein: The inner wall of the bottom shell (3) is fixedly installed with several support seats (17), and the turntable (6) is rotatably installed on the inner wall of the support seats (17).
4. The electronic ceramic disc assembly jig according to claim 1, wherein: A guide rod (18) is fixedly installed on the inner wall of the channel on the bottom shell (3), and the sliding block (9) is slidably installed on the outer surface of the guide rod (18) at the corresponding position.
5. The electronic ceramic disc assembly jig according to claim 1, wherein: An adjusting rod (19) is slidably mounted on the rotating handle (13). An adjusting pull plate (20) is fixedly mounted on one end of the adjusting rod (19). An adjusting spring (21) is fixedly mounted between the adjusting pull plate (20) and the rotating handle (13). Several adjusting slots are provided on the side of the side support plate (11) on the same side as the adjusting rod (19). The adjusting rod (19) is used in conjunction with the adjusting slots.
6. The electronic ceramic disc assembly jig of claim 1, wherein: A fixing plate (22) is fixedly installed on the side of the card seat plate (14). A clamping screw (23) is threaded on the fixing plate (22). A knob is fixedly installed at one end of the clamping screw (23). The other end of the clamping screw (23) is rotatably connected to the surface of the movable card plate (15).
7. The electronic ceramic disc assembly jig according to claim 6, wherein: A plurality of limiting rods (24) are slidably installed on the fixed plate (22), and one end of the limiting rod (24) is fixedly connected to the movable clamping plate (15).
8. The electronic ceramic disc assembly jig of claim 1, wherein: Rollers (25) are rotatably mounted on the opposite surfaces of the two card plates (15) on the card plate (14), and positioning bolts (26) are threaded onto the fixed card plates (15).