An auxiliary tool for assembling a vehicle lamp

By designing an adjustable intermediate support component and an outer peripheral support component for the auxiliary tooling of vehicle headlight assembly, the problem of poor adaptability of existing tooling has been solved, and stable support and efficient assembly of multiple types of vehicle headlights have been achieved.

CN224587951UActive Publication Date: 2026-08-04JIANGSU YONGMING VEHICLE COMPONENTS
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGSU YONGMING VEHICLE COMPONENTS
Filing Date
2025-07-09
Publication Date
2026-08-04

AI Technical Summary

Technical Problem

Existing auxiliary tooling for vehicle headlight assembly is mostly fixed in design, with poor adaptability, making it difficult to meet the assembly needs of multiple vehicle headlights.

Method used

An auxiliary tooling for assembling vehicle lights, comprising an intermediate support component and an outer peripheral support component, was designed. Through adjustable telescopic joints and support rods, it provides multi-point stable support and flexible height adjustment, supporting the positioning and assembly of different vehicle light shapes.

Benefits of technology

It achieves multi-point stable support for vehicle lights, enhances the applicability and assembly efficiency of auxiliary tooling, and can adapt to the shape requirements of different vehicle lights.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224587951U_ABST
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Abstract

This utility model discloses an auxiliary tooling for assembling vehicle lights, including a base plate, a central support assembly, and an outer peripheral support assembly. The central support assembly includes a central support plate mounted on the base plate, with a vertically lifting first telescopic device positioned above the central support plate. The telescopic end of the first telescopic device faces upwards, and a first support plate is mounted on the telescopic end of the first telescopic device, with its upper surface serving as a support surface. The outer peripheral support assembly includes four outer peripheral connecting blocks distributed around the central support plate. Support rods are mounted on the outer peripheral connecting blocks, with their lower ends lifted and lowered onto the outer peripheral connecting blocks, and their upper ends serving as support surfaces. The use of the central and outer peripheral support assemblies provides multi-point stable support for the vehicle lights, making the assembly more stable. The lifting function of the first support plate and the four support rods allows for different height adjustments to effectively support vehicle lights with varying outer contours, enhancing the applicability of the auxiliary device.
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Description

Technical Field

[0001] This utility model belongs to the field of automotive lighting manufacturing technology, specifically relating to an auxiliary tooling for automotive lighting assembly. Background Technology

[0002] During vehicle headlight assembly, auxiliary tooling is needed for positioning and support in order to keep the headlight housing in a relatively stable state. Currently, most tooling is fixed and designed only to assist in the assembly of one type of headlight. However, in order to enhance the adaptability of auxiliary tooling, it is also necessary to design assembly tooling with adjustment function to improve the applicability of auxiliary tooling and provide suitable support and positioning for headlight assembly. Utility Model Content

[0003] The purpose of this utility model is to provide an auxiliary tooling for assembling various types of vehicle lights that is highly applicable.

[0004] To achieve the above objectives, this utility model provides the following technical solution:

[0005] The auxiliary tooling for assembling vehicle lights includes a horizontally placed base plate, on which a middle support component is provided, and an outer peripheral support component is provided around the middle support component. The upper ends of the middle support component and the outer peripheral support component constitute the support surface of the vehicle light.

[0006] The intermediate support assembly includes an intermediate support plate disposed above the base plate. The intermediate support plate is arranged horizontally above the base plate. A first telescopic device for vertical lifting is disposed above the intermediate support plate. The telescopic end of the first telescopic device is arranged in the same direction. A first support plate is installed at the telescopic end of the first telescopic device. The upper surface of the first support plate is a support surface.

[0007] The peripheral support assembly includes four peripheral connecting blocks distributed around the central support plate. Support rods are provided on the peripheral connecting blocks, with the lower end of the support rods being raised and lowered on the peripheral connecting blocks, and the upper end surface serving as the support surface.

[0008] In one embodiment of this application, a first telescopic device is positioned in the middle of an intermediate support plate. A second telescopic device with vertical lifting is installed at one end of the intermediate support plate, and a third telescopic device with vertical lifting is installed at the other end. A second support plate is installed at the telescopic end of the second telescopic device, and the upper surface of the second support plate is a support surface. A third support plate is installed at the telescopic end of the third telescopic device, and the upper surface of the third support plate is a support surface. The telescopic heights of the first, second, and third telescopic devices are different.

[0009] In one embodiment of this application, a rotating base is provided at the center of the upper surface of the base plate via a rotating shaft, and the rotating base is fixedly connected to the lower surface of the intermediate support plate; the base plate is a square plate, the intermediate support plate is a rectangular plate, and the length of the intermediate support plate is greater than the length of the base plate; after the projection line from top to bottom, the second and third expansion joints are symmetrically arranged on the upper surface of the intermediate support plate with the first expansion joint as the center.

[0010] In one embodiment of this application, the outer peripheral connecting block is L-shaped, and the vertical part of the outer peripheral connecting block is fixedly connected to the side of the end of the intermediate support plate by bolts. The horizontal part of the outer peripheral connecting block is provided with adjustment holes arranged in the direction of the vertical part.

[0011] An adjustment plate is slidably provided on the upper surface of the transverse part of the outer peripheral connecting block. A threaded hole is provided on the adjustment plate, and a support screw is arranged vertically above the transverse part of the outer peripheral connecting block after passing through the adjustment hole and the threaded hole on the adjustment plate from the lower part of the transverse part of the outer peripheral connecting block.

[0012] The lower end face of the support rod has a threaded adjustment channel for the upper end of the support screw to pass through, forming a threaded connection; the lowermost end of the support screw is higher than the upper surface of the base plate.

[0013] In one embodiment of this application, the four support screws on the four connecting blocks are exposed at different heights above the adjustment plate.

[0014] In one embodiment of this application, the telescopic end of the first telescopic device is connected to the lower surface of the first support plate by a universal joint, and a stop spring is fixedly installed on the lower surface of the first support plate, with the stop spring covering the universal joint within it.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] 1. In this solution, the use of intermediate support components and peripheral support components can provide multi-point stable support for the headlights, making the headlight assembly more stable.

[0017] 2. In this solution, the lifting function of the first support plate and the four support rods can be adjusted to different heights, thereby providing effective support for headlights with different outer contours and enhancing the applicability of the auxiliary device.

[0018] 3. In this solution, during the use of auxiliary tooling, the rotation of the middle support plate can be operated according to different angle requirements when assembling the vehicle lights. Users can more flexibly and conveniently select the best assembly angle to improve assembly efficiency. Attached Figure Description

[0019] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:

[0020] Figure 1 This is a perspective view of the present utility model;

[0021] Figure 2 This is an exploded view of the present invention;

[0022] Figure 3 This is a schematic diagram of the outer peripheral support component in this utility model;

[0023] Figure 4 This is a schematic diagram of the intermediate support component in this utility model;

[0024] Figure 5 This is a schematic diagram showing the connection between the telescopic device and the support plate in this utility model;

[0025] In the diagram: 1. Base plate, 2. Intermediate support plate, 3. First telescopic joint, 4. First support plate, 5. Outer peripheral connecting block, 6. Support rod, 7. Second telescopic joint, 8. Third telescopic joint, 9. Second support plate, 10. Third support plate, 11. Universal joint, 12. Stop spring, 13. Universal joint housing, 14. Threaded connecting block, 15. Rotating shaft, 16. Rotating base, 17. Adjustment hole, 18. Adjustment plate, 19. Support screw. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] Please see Figure 1-4 The present invention provides the following technical solution: A vehicle headlight assembly auxiliary tooling is used for auxiliary positioning during the assembly of vehicle headlights. It includes a horizontally placed base plate 1. The base plate 1 has mounting through holes around its upper and lower surfaces. Bolts are inserted through the mounting through holes to fix the base plate 1 onto the corresponding workbench.

[0028] The base plate 1 is provided with an intermediate support component to support the middle position of the headlight, and an outer peripheral support component is provided around the intermediate support component to support the periphery of the headlight. The upper ends of the intermediate support component and the outer peripheral support component form the support surface of the headlight, thereby supporting the entire headlight.

[0029] The intermediate support assembly includes an intermediate support plate 2 disposed above the base plate 1. The upper surface of the intermediate support plate 2 forms a mounting surface. The intermediate support plate 2 is arranged horizontally above the base plate 1. A vertically lifting first telescopic device 3 is disposed above the intermediate support plate 2. The telescopic end of the first telescopic device 3 faces the same direction. A first support plate 4 is installed at the telescopic end of the first telescopic device 3. The upper surface of the first support plate 4 is a support surface. The height of the support surface of the first support plate 4 can be adjusted as needed, thereby providing effective support for the vehicle lights.

[0030] The outer peripheral support assembly includes four outer peripheral connecting blocks 5 distributed around the central support plate 2. Support rods 6 are mounted on the outer peripheral connecting blocks 5, with their lower ends lifted and lowered onto the outer peripheral connecting blocks 5, and their upper surfaces serving as support surfaces. This lifting design of the support rods 6 allows for adjustment of their height according to the needs of the vehicle headlights, thus supporting the outer contour shape of the headlights. This invention, through the lifting function of the first support plate 4 and the four support rods 6, can adjust to different heights to effectively support headlights with varying outer contours, enhancing the applicability of the auxiliary device.

[0031] In some embodiments, the first telescopic joint 3 is arranged in the middle of the intermediate support plate 2. A second telescopic joint 7 with vertical lifting is provided at one end of the intermediate support plate 2, and a third telescopic joint 8 with vertical lifting is provided at the other end. A second support plate 9 is installed at the telescopic end of the second telescopic joint 7, and the upper surface of the second support plate 9 is a support surface. A third support plate 10 is installed at the telescopic end of the third telescopic joint 8, and the upper surface of the third support plate 10 is a support surface. The telescopic heights of the first telescopic joint 3, the second telescopic joint 7, and the third telescopic joint 8 are different. Through the joint support of the second support plate 9, the third support plate 10, and the first support plate 4, multi-point support for the center of the headlight is increased, further enhancing its support stability.

[0032] In some embodiments, the first telescopic member 3, the second telescopic member 7, and the third telescopic member 8 are damped telescopic rods, electric telescopic rods, telescopic cylinders, or telescopic hydraulic cylinders; the telescopic member bodies are fixedly connected to the intermediate support plate 2; the telescopic ends of the three telescopic members are connected to the lower surface of the corresponding support plate using universal joints 11; a stop spring 12 is fixedly installed on the lower surface of the support plate, the stop spring 12 covers the universal joint 11 within it, and extends to a corresponding length towards the telescopic member body; the length of the stop spring 12 extending towards the telescopic member, and the installation of the stop spring 12, do not affect the telescopic rod retracting into the telescopic member body. When the support plate rotates at a certain angle according to the headlight to adapt to the headlight contour, the stop spring 12 can contact the universal joint housing 13, thereby enhancing its effective and stable support for the support plate. Specifically, a threaded connecting block 14 is fixedly connected to the front end of the telescopic rod, the universal joint housing 13 and the threaded connecting block form a threaded connection, the ball head of the universal joint is inside the universal joint housing, and the upper end of the universal joint is fixedly connected to the support plate.

[0033] In some embodiments, a rotating base 16 is provided at the center of the upper surface of the base plate 1 via a rotating shaft 15, and the rotating base 16 is fixedly connected to the lower surface of the intermediate support plate 2; the base plate 1 is a square plate, and the intermediate support plate 2 is a rectangular plate, with the length of the intermediate support plate 2 being greater than the length of the base plate 1; after the projection line from top to bottom, the second telescopic joint 7 and the third telescopic joint 8 are symmetrically arranged on the upper surface of the intermediate support plate 2 with the first telescopic joint 3 as the center, so that the counterweight on the intermediate support plate 2 is relatively balanced, enhancing the smoothness of the rotation of the intermediate support plate 2. That is, during the use of the auxiliary tooling, the rotation of the intermediate support plate 2 can be operated according to the different angle requirements when assembling the vehicle lights, and the user can more flexibly and conveniently select the best assembly angle to improve assembly efficiency; of course, when the intermediate support plate 2 is rotated to the corresponding angle, a locking screw can be inserted into the intermediate support plate 2, and by screwing the locking screw downward, the lower end of the locking screw will press against the base plate 1 to generate a locking force, which is set according to the actual assembly needs.

[0034] In some embodiments, the outer peripheral connecting block 5 is L-shaped. The vertical part of the outer peripheral connecting block 5 is fixedly connected to the side of the end of the intermediate support plate 2 by bolts. The horizontal part of the outer peripheral connecting block 5 has an adjustment hole 17 arranged in the direction of the vertical part. An adjustment plate 18 is slidably arranged on the upper surface of the horizontal part of the outer peripheral connecting block 5. A threaded hole is opened on the adjustment plate. A support screw 19 passes through the adjustment hole 17 and the threaded hole on the adjustment plate from the lower part of the horizontal part of the outer peripheral connecting block 5 and is arranged vertically above the horizontal part of the outer peripheral connecting block 5. A threaded adjustment channel is opened on the lower end face of the support rod 6 for the upper end of the support screw 19 to pass through, forming a threaded connection. The lowermost end of the support screw 19 is higher than the upper surface of the base plate 1. The heights of the four support screws 19 on the four connecting blocks above their respective adjustment plates are different. By adjusting the arrangement of the adjustment holes 17, the position of the adjustment plate on the upper surface of the transverse part of the outer peripheral connecting block 5 can be adjusted as needed. Furthermore, by using the thread design of the support screw 19 and the support rod 6, and the different height designs of the support screw 19, the adjustability of this auxiliary tooling can be made more flexible, adapting to the assembly of various car lights.

[0035] In some embodiments, the top of the support rod 6 and the upper surface of the support plate may be made of PP material to reduce damage to the outer wall of the headlight caused by the use of metal parts.

[0036] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. An auxiliary tooling for assembling vehicle lights, comprising a horizontally placed base plate, a central support assembly on the base plate, and an outer peripheral support assembly disposed around the central support assembly, the upper ends of the central support assembly and the outer peripheral support assembly forming a support surface for the vehicle light, characterized in that, The intermediate support assembly includes an intermediate support plate disposed above the base plate. The intermediate support plate is arranged horizontally above the base plate. A first telescopic device for vertical lifting is disposed above the intermediate support plate. The telescopic end of the first telescopic device is arranged in the same direction. A first support plate is installed at the telescopic end of the first telescopic device. The upper surface of the first support plate is a support surface. The peripheral support assembly includes four peripheral connecting blocks distributed around the central support plate. Support rods are provided on the peripheral connecting blocks, with the lower end of the support rods being raised and lowered on the peripheral connecting blocks, and the upper end surface serving as the support surface.

2. The vehicle lamp assembly aid as set forth in claim 1, wherein The first expansion joint is located in the middle of the intermediate support plate. A second expansion joint with vertical lifting is installed at one end of the intermediate support plate, and a third expansion joint with vertical lifting is installed at the other end. A second support plate is installed at the extension end of the second expansion joint, and the upper surface of the second support plate is the support surface. A third support plate is installed at the extension end of the third expansion joint, and the upper surface of the third support plate is the support surface. The extension heights of the first, second, and third expansion joints are different.

3. The vehicle lamp assembly aid as set forth in claim 1, wherein A rotating base is set in the center of the upper surface of the base plate through a rotating shaft. The rotating base is fixedly connected to the lower surface of the middle support plate. The base plate is a square plate, and the middle support plate is a rectangular plate. The length of the middle support plate is greater than the length of the base plate. After the projection line from top to bottom, the second and third expansion joints are symmetrically arranged on the upper surface of the middle support plate with the first expansion joint as the center.

4. The vehicle lamp assembly aid as set forth in claim 1, wherein The outer peripheral connecting block is L-shaped. The vertical part of the outer peripheral connecting block is fixedly connected to the side of the end of the middle support plate by bolts. The horizontal part of the outer peripheral connecting block has adjustment holes arranged in the direction of the vertical part. An adjustment plate is slidably provided on the upper surface of the transverse part of the outer peripheral connecting block. A threaded hole is provided on the adjustment plate, and a support screw is arranged vertically above the transverse part of the outer peripheral connecting block after passing through the adjustment hole and the threaded hole on the adjustment plate from the lower part of the transverse part of the outer peripheral connecting block. The lower end face of the support rod has a threaded adjustment channel for the upper end of the support screw to pass through, forming a threaded connection; the lowermost end of the support screw is higher than the upper surface of the base plate.

5. The vehicle lamp assembly aid as set forth in claim 1, wherein The four support screws on the four connecting blocks are exposed at different heights above the adjustment plate.

6. The vehicle lamp assembly aid as set forth in claim 1, wherein The telescopic end of the first telescopic device is connected to the lower surface of the first support plate by a universal joint. A stop spring is fixedly installed on the lower surface of the first support plate, and the stop spring covers the universal joint within it.