A multi-track forced condensation apparatus
By introducing a multi-track design and stirring the coolant in the forced condensation equipment, the problem of insufficient coolant utilization was solved, achieving efficient condensation and safe production.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ZHUCHENG XINSHENGYUAN MASCH CO LTD
- Filing Date
- 2025-09-11
- Publication Date
- 2026-08-04
AI Technical Summary
Existing forced condensation equipment does not fully utilize coolant, resulting in low condensation efficiency and insufficient production safety.
Design a multi-track forced condensation device that inputs coolant through inlet and outlet liquid components and stirs the coolant using agitator components to increase the contact area between steam and coolant. At the same time, intelligent control components monitor the gas pressure in real time to ensure production safety.
It improves the condensation rate and efficiency of steam, enhances production safety, and reduces equipment procurement costs.
Smart Images
Figure CN224593820U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of condensation, and in particular to a multi-track forced condensation device. Background Technology
[0002] Forced condensation equipment typically refers to forced convection air condensers, a type of air-cooled condenser. It achieves heat transfer by forcing airflow through a fan. The core components consist of a serpentine coil and fins. Refrigerant vapor flows through the coil, and the outer side of the fins serves as an airflow channel. Forced air convection by the fan improves heat transfer efficiency, making it suitable for equipment with large cooling capacities. Existing technology publication CN218034524U discloses a condensation device installed on a sterilization tank, including a primary condenser and a secondary condenser. Both the primary and secondary condensers include an air inlet and an air outlet, with the air inlet positioned lower than the air outlet. A Pall ring heat exchanger is installed within the primary condenser, positioned between the air inlet and outlet, thereby improving the condensation efficiency of water vapor. However, existing condensation devices only utilize the coolant in a general way, achieving cooling by circulating heat in a counter-current manner. This insufficient utilization of the coolant results in low condensation efficiency. Utility Model Content
[0003] To solve the above-mentioned technical problems, this utility model provides a multi-track forced condensation device that increases heat dissipation speed, improves steam condensation speed, and ensures production safety.
[0004] This utility model discloses a multi-track forced condensation device, comprising a shell, multiple support legs, an intelligent control component, a condensation component, liquid inlet / outlet components, an agitator, and a feeding component. Support legs are installed at the four corners of the bottom of the shell to support the device. The condensation component is installed inside the shell, with liquid inlet / outlet components installed at its upper and lower ends. An agitator is installed inside the condensation component, and feeding components are installed at the left and right ends of the shell. Steam enters the shell through the feeding component, and the liquid inlet / outlet components input condensate into the condensation component. Simultaneously, the agitator continuously stirs the coolant, increasing the heat dissipation rate and improving the steam condensation rate. The intelligent control component can monitor the air pressure inside the shell in real time and adjust it promptly when the air pressure is too high or too low, ensuring production safety.
[0005] Preferably, the condensing component includes multiple inner cylinders and multiple sets of upright legs. Multiple upright legs are installed at the bottom of the inner cylinders, and the multiple inner cylinders are evenly distributed inside the outer shell. The bottom of the upright legs is installed at the bottom of the inner shell. Coolant enters the inner cylinders. The multiple inner cylinders increase the contact area between the steam and the coolant, increase the heat dissipation rate of the steam, and improve the condensation rate of the steam.
[0006] Preferably, the liquid inlet / outlet components include multiple connecting pipes, an inlet pipe, an inlet valve, a quick connector, and an outlet pipe. Connecting pipes are installed at the bottom and rear top of the inner cylinder. The rear connecting pipe passes through the bottom of the outer shell and connects to the inlet pipe. A quick connector is installed at the inlet end of the inlet pipe. The inlet valve is installed on the inlet pipe. The upper connecting pipe passes through the top of the outer shell and connects to the outlet pipe. The quick connector is connected to the coolant pipe. The inlet valve is opened to allow coolant to enter the inner cylinder through the inlet pipe and the connecting pipe. Then, the coolant is discharged through the upper connecting pipe into the outlet pipe.
[0007] Preferably, the feeding component includes an air inlet pipe, a one-way valve, a liquid outlet pipe, and a liquid outlet valve. The air inlet pipe is connected to the upper end of the right side wall of the outer casing, and a one-way valve is installed on the air inlet pipe. The liquid outlet pipe is installed at the lower end of the left side wall of the outer casing, and a liquid outlet valve is installed on the liquid outlet pipe. Steam is input into the interior of the outer casing through the air inlet pipe. The one-way valve prevents the gas from escaping out of the outer casing in reverse, ensuring production quality. Opening the liquid outlet valve allows the condensed liquid to be discharged through the liquid outlet pipe.
[0008] Preferably, the intelligent control components include a pressure measuring device, a level gauge, and a controller. The pressure measuring device is installed in the middle of the right side wall of the housing, and its input end is located inside the housing. The level gauge is installed in the lower part of the left side wall of the housing, and the controller is installed in the front end of the housing. The controller controls the equipment, and the pressure measuring device can monitor the internal pressure of the housing in real time. If the pressure is too high or too low, it can be adjusted in time, which greatly ensures production safety. The level gauge can detect the liquid level inside the housing, which facilitates drainage.
[0009] Preferably, the agitating component includes multiple rotating shafts, multiple rotating rods, multiple sets of stirring blades, and a drive assembly. The rotating shafts are rotatably installed in the middle of the inner cylinder, and multiple rotating rods are axially installed on the outer wall of the rotating shafts. Stirring blades are installed on the rotating rods, and flow holes are opened on the stirring blades. The rotating shafts drive the stirring blades to rotate through the rotating rods, thereby agitating the coolant inside the inner cylinder. This continuous agitation of the coolant increases the heat dissipation rate and improves the condensation rate of the steam.
[0010] Preferably, the drive assembly includes a drive housing, multiple bevel gears, a horizontal shaft, multiple drive bevel gears, and a drive motor. The drive housing is mounted on the top of the housing, and the horizontal shaft is rotatably mounted inside the drive housing. The input end of the horizontal shaft is connected to the output end of the drive motor. A bevel gear is mounted on the top of the shaft, which extends into the core of the drive housing. Multiple drive bevel gears are mounted on the horizontal shaft, and the drive bevel gears mesh with the bevel gears. When the drive motor is started, it drives the multiple drive bevel gears to rotate through the horizontal shaft. The drive bevel gears then drive the shaft to rotate through the bevel gears, thereby enabling the simultaneous rotation of multiple shafts and reducing equipment procurement costs.
[0011] Compared with the prior art, the beneficial effects of this utility model are as follows: steam enters the shell through the feeding component, the liquid inlet and outlet components input condensate into the condensing component, and at the same time the stirring component continuously stirs the coolant, which increases the heat dissipation speed and improves the steam condensation speed. The intelligent control component can monitor the air pressure inside the shell in real time and make timely adjustments when the air pressure is too high or too low, thus ensuring the safety of production. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a schematic diagram of the isometric structure of this utility model; Figure 3 This is a three-dimensional structural diagram of the rear side of this utility model; Figure 4 This is a schematic diagram of the front cross-sectional structure of this utility model; Figure 5 This is a schematic diagram of the internal structure of this utility model; The following are labels in the attached diagram: 1. Outer shell; 2. Support leg; 3. Air inlet pipe; 4. Check valve; 5. Liquid outlet pipe; 6. Liquid outlet valve; 7. Inner cylinder; 8. Vertical leg; 9. Connecting pipe; 10. Water inlet pipe; 11. Water inlet valve; 12. Quick connector; 13. Water outlet pipe; 14. Rotating shaft; 15. Rotating rod; 16. Stirring blade; 17. Drive box; 18. Bevel gear; 19. Horizontal shaft; 20. Drive bevel gear; 21. Drive motor; 22. Air pressure measuring device; 23. Liquid level gauge; 24. Controller. Detailed Implementation
[0013] To facilitate understanding of this utility model, a more complete description will be given below with reference to the accompanying drawings. This utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to make the disclosure of this utility model more thorough and complete.
[0014] like Figures 1 to 5As shown, support legs 2 are installed at the four corners of the bottom of the outer shell 1 to support the equipment. Multiple upright legs 8 are installed at the bottom of the inner cylinder 7. The multiple inner cylinders 7 are evenly distributed inside the outer shell 1. The bottom of the upright legs 8 is installed at the bottom of the inner shell 1. Connecting pipes 9 are installed at the bottom and the rear of the top of the inner cylinder 7. The rear connecting pipe 9 passes through the bottom of the outer shell 1 and connects to the water inlet pipe 10. A quick connector 12 is installed at the input end of the water inlet pipe 10. A water inlet valve 11 is installed on the water inlet pipe 10. The upper connecting pipe 9 passes through the top of the outer shell 1 and connects to the water outlet pipe 13. An air inlet pipe 3 is connected to the upper right side wall of the outer shell 1. A one-way valve 4 is installed on the air inlet pipe 3. A liquid outlet pipe 5 is installed at the lower left side wall of the outer shell 1. A liquid outlet valve 6 is installed on the liquid outlet pipe 5. A pressure measuring device 22 is installed. In the middle of the right side wall of the outer casing 1, the input end of the air pressure measuring device 22 is located inside the outer casing 1. The liquid level gauge 23 is installed in the lower part of the left side wall of the outer casing 1. The controller 24 is installed in the front end of the outer casing 1. The rotating shaft 14 is rotatably installed in the middle of the inner cylinder 7. Multiple rotating rods 15 are axially installed on the outer wall of the rotating shaft 14. Stirring blades 16 are installed on the rotating rods 15. Flow holes are opened on the stirring blades 16. The drive box 17 is installed at the top of the outer casing 1. The horizontal shaft 19 is rotatably installed inside the drive box 17. The input end of the horizontal shaft 19 is connected to the output end of the drive motor 21. The top of the rotating shaft 14 extends into the inner core of the drive box 17 and a bevel gear 18 is installed. Multiple drive bevel gears 20 are installed on the horizontal shaft 19. The drive bevel gears 20 mesh with the bevel gears 18. Connect the quick connector 12 to the coolant pipeline, open the inlet valve 11 to allow coolant to enter the inner cylinder 7 through the inlet pipe 10 and the connecting pipe 9, and then discharge the coolant through the upper connecting pipe 9 into the outlet pipe 13. The coolant enters the inner cylinder 7, and the multiple inner cylinders 7 increase the contact area between the steam and the coolant, increasing the steam heat dissipation rate and improving the steam condensation rate. The steam enters the outer shell 1 through the air inlet pipe 3, and the one-way valve 4 prevents the gas from escaping the outer shell 1 in reverse, ensuring production quality. Opening the liquid outlet valve 6 allows the condensed liquid to be discharged through the liquid outlet pipe 5. The equipment is controlled by the controller 24 and the pressure measuring device 22. The system can monitor the internal air pressure of the outer shell 1 in real time and make timely adjustments when the air pressure is too high or too low, which greatly ensures production safety. The liquid level gauge 23 can detect the liquid level inside the outer shell 1 for easy discharge. The rotating shaft 14 drives the stirring blade 16 to rotate through the rotating rod 15, which stirs the coolant inside the inner cylinder 7. This continuous stirring of the coolant increases the heat dissipation rate and improves the condensation rate of the steam. The start-up drive motor 21 drives multiple drive bevel gears 20 to rotate through the horizontal shaft 19. The drive bevel gears 20 drive the rotating shaft 14 to rotate through the bevel gear 18, thus enabling multiple rotating shafts 14 to rotate synchronously, reducing equipment procurement costs.
[0015] like Figures 1 to 5As shown, this utility model discloses a multi-track forced condensation device. During operation, steam is input into the outer casing 1 through the inlet pipe 3. A one-way valve 4 prevents the gas from escaping the outer casing 1 in reverse, ensuring production quality. The quick connector 12 is connected to the coolant pipe, and the inlet valve 11 is opened to allow coolant to enter the inner cylinder 7 through the inlet pipe 10 and connecting pipe 9. The coolant then exits through the upper connecting pipe 9 into the outlet pipe 13. The multiple inner cylinders 7 increase the contact area between the steam and coolant. Shaft 14 drives the stirring blade 16 to rotate via rotating rod 15, stirring the coolant inside the inner cylinder 7. This continuous stirring of the coolant increases the heat dissipation rate. The equipment is controlled by controller 24, and the air pressure measuring device 22 can monitor the air pressure inside the outer shell 1 in real time. If the air pressure is too high or too low, it can be adjusted in time, greatly ensuring production safety. The liquid level gauge 23 can detect the liquid level inside the outer shell 1, facilitating discharge. Opening the liquid outlet valve 6 allows the condensed liquid to be discharged through the liquid outlet pipe 5.
[0016] The one-way valve 4, drive motor 21, air pressure measuring device 22, liquid level gauge 23 and controller 24 of the multi-track forced condensation equipment of this utility model are commercially available. Technical personnel in this industry only need to install and operate them according to the accompanying instruction manual, without requiring any creative work from those skilled in the art.
[0017] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.
Claims
1. A multi-track forced condensation apparatus, characterized by, It includes a shell (1), multiple support legs (2), intelligent control components, condensation components, liquid inlet and outlet components, stirring components and feeding components. Support legs (2) are installed at the four corners of the bottom of the shell (1) to support the equipment. A condensation component is installed inside the shell (1). Liquid inlet and outlet components are installed at the top and bottom ends of the condensation component. A stirring component is installed inside the condensation component. Feeding components are installed at the left and right ends of the shell (1).
2. A multiple track forced condenser apparatus as claimed in claim 1, wherein, The condenser component includes multiple inner cylinders (7) and multiple sets of upright legs (8). Multiple upright legs (8) are installed at the bottom of the inner cylinders (7). The multiple inner cylinders (7) are evenly distributed inside the outer shell (1). The bottom of the upright legs (8) is installed at the bottom of the inner shell (1).
3. A multiple track forced condenser apparatus as claimed in claim 1, wherein, The liquid inlet and outlet components include multiple connecting pipes (9), water inlet pipe (10), water inlet valve (11), quick connector (12) and water outlet pipe (13). Connecting pipes (9) are installed at the bottom and rear top of the inner cylinder (7). The rear connecting pipe (9) passes through the bottom of the outer shell (1) and connects to the water inlet pipe (10). A quick connector (12) is installed at the input end of the water inlet pipe (10). The water inlet valve (11) is installed on the water inlet pipe (10). The upper connecting pipe (9) passes through the top of the outer shell (1) and connects to the water outlet pipe (13).
4. A multiple track forced condenser apparatus as claimed in claim 1, wherein, The feeding component includes an air inlet pipe (3), a one-way valve (4), a liquid outlet pipe (5), and a liquid outlet valve (6). The air inlet pipe (3) is connected to the upper end of the right side wall of the outer casing (1). A one-way valve (4) is installed on the air inlet pipe (3). The liquid outlet pipe (5) is installed on the lower end of the left side wall of the outer casing (1). A liquid outlet valve (6) is installed on the liquid outlet pipe (5).
5. A multiple track forced condenser apparatus as claimed in claim 1 wherein, The intelligent control components include a pressure measuring device (22), a level gauge (23), and a controller (24). The pressure measuring device (22) is installed in the middle of the right side wall of the housing (1). The input end of the pressure measuring device (22) is located inside the housing (1). The level gauge (23) is installed in the lower part of the left side wall of the housing (1). The controller (24) is installed in the front end of the housing (1).
6. A multiple track forced condenser apparatus as claimed in claim 2, wherein, The stirring component includes multiple rotating shafts (14), multiple rotating rods (15), multiple sets of stirring blades (16) and a drive assembly. The rotating shafts (14) are rotatably installed in the middle of the inner cylinder (7). Multiple rotating rods (15) are axially installed on the outer wall of the rotating shafts (14). Stirring blades (16) are installed on the rotating rods (15). Flow holes are opened on the stirring blades (16).
7. A multiple track forced condenser apparatus as claimed in claim 6, wherein, The drive assembly includes a drive housing (17), multiple bevel gears (18), a horizontal shaft (19), multiple drive bevel gears (20), and a drive motor (21). The drive housing (17) is mounted on the top of the housing (1). The horizontal shaft (19) is rotatably mounted inside the drive housing (17). The input end of the horizontal shaft (19) is connected to the output end of the drive motor (21). The top of the rotating shaft (14) extends into the core of the drive housing (17) and is fitted with bevel gears (18). Multiple drive bevel gears (20) are mounted on the horizontal shaft (19) and mesh with the bevel gears (18).