Battery module for a vehicle and chassis arrangement and vehicle having the same
By setting up support components and sealing assemblies on the tray, the installation and protection of electrical connectors in the CTC battery structure are solved, achieving stable electrical connection of the battery module and improving space utilization, thereby enhancing the vehicle's lightweight design and range.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- BYD CO LTD
- Filing Date
- 2025-07-31
- Publication Date
- 2026-08-04
AI Technical Summary
In CTC's integrated battery and chassis technology, the design and layout of the high and low voltage connection ports between the battery and the chassis face technical challenges, especially the installation and protection of electrical connectors.
By setting up a support on the tray to support the connector, the connector can be electrically connected to external parts through a clearance opening on the frame. The clearance opening is then sealed by a sealing assembly, thus solving the installation and protection problems of the electrical connector.
This achieves a stable electrical connection for the battery module, avoiding contamination and damage to the connector, improving space utilization and the overall quality of the battery module, and enhancing the vehicle's lightweight design and range.
Smart Images

Figure CN224595674U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of vehicle battery technology, specifically to a vehicle battery module and a chassis device and vehicle having the same. Background Technology
[0002] In the electric vehicle sector, CTC (Cell-to-Chassis) battery-chassis integration technology, by directly integrating battery cells into the vehicle chassis structure, significantly improves space utilization and energy density, becoming an important development direction for the industry. However, with the high degree of integration between the battery and the chassis, the design and layout of the battery's high and low voltage connection ports face a series of technical challenges that urgently need improvement and optimization. Utility Model Content
[0003] This utility model aims to solve at least one of the technical problems existing in the prior art. To this end, this utility model proposes a vehicle battery module, which, by setting a support member on a tray, uses the support member to support the connector, so that the connector can be electrically connected to external parts through a clearance opening on the vehicle frame, thus solving the pain point of electrical connectors in CTC battery structures.
[0004] This utility model also proposes a chassis device having the battery module of the vehicle.
[0005] This utility model also proposes a vehicle having the aforementioned chassis device.
[0006] According to a first aspect of the present invention, a battery module for a vehicle, wherein the vehicle frame defines a housing having an open opening on at least one side, the battery module comprising: a tray fixed to the vehicle frame to cover the open opening of the housing, the tray and the housing cooperating to define a receiving cavity; a battery portion placed on the surface of the tray and located within the receiving cavity; a support member fixed to the surface of the tray and located on one side of the battery portion; and a power distribution assembly disposed on the tray, the power distribution assembly including a connector mounted on the support member, the housing having a clearance opening for exposing the connector.
[0007] According to the embodiment of this utility model, the battery module of the vehicle is provided with a support member on the tray, which supports the connector and allows the connector to be electrically connected to external parts through the clearance on the frame, thus solving the problem of electrical connectors in CTC battery structures.
[0008] In addition, the battery module of the vehicle according to the above embodiments of the present invention may also have the following additional technical features:
[0009] According to some embodiments of the present invention, the vehicle's battery module further includes a sealing assembly disposed on and sealed to the support member, the sealing assembly being arranged around the connector, and the sealing assembly being adapted to be located within the clearance opening to seal with the inner wall of the clearance opening.
[0010] According to some optional embodiments of the present invention, the power distribution assembly includes a plurality of connectors, the plurality of connectors being spaced apart from the support member, and the sealing assembly being arranged around the plurality of connectors.
[0011] According to some optional embodiments of the present invention, the sealing assembly includes an annular mounting portion, which is fixed to the support member and sealably engages with the support member; and a first sealing ring, which is sleeved on the mounting portion and located between the inner wall of the clearance opening and the mounting portion.
[0012] According to some specific embodiments of the present invention, the sealing assembly further includes: a second sealing ring, which is disposed on the side of the mounting portion facing the support member and located between the mounting portion and the support member.
[0013] In some embodiments, the outer peripheral wall of the mounting portion is provided with a first groove for receiving the first sealing ring.
[0014] According to some specific embodiments of the present invention, the mounting portion includes an annular first portion and an annular second portion. The second portion intersects and connects with the end of the first portion facing the support member and protrudes toward the center of the first portion. The first sealing ring is disposed in the first portion, and the second sealing ring is disposed in the second portion.
[0015] In some embodiments, the vehicle's battery module further includes fasteners that pass through the second portion and the support to secure the mounting portion to the support.
[0016] Furthermore, the support member is provided with a mating blind hole, which is fixedly mated with the fastener.
[0017] In some embodiments, in the thickness direction of the second portion, the fastener is disposed to at least partially overlap with the stop portion of the second portion and the second sealing ring.
[0018] According to some optional embodiments of the present invention, the support member is provided with a mating groove, the connector extends into the mating groove, and a sealing gasket is provided between the connector and the support member.
[0019] According to some specific embodiments of the present invention, the inner wall of the mating groove is provided with a protruding first stop portion, the outer periphery of the connector is provided with a protruding second stop portion, and the sealing gasket is sandwiched between the first stop portion and the second stop portion.
[0020] According to a second aspect of the present invention, a chassis device is provided, the chassis device comprising: a frame, the frame including two first crossbeams arranged along a first direction and two longitudinal beams arranged along a second direction, the first direction being perpendicular to the second direction, each first crossbeam being connected between two longitudinal beams; a connecting cover, the connecting cover being fixed to the frame, the first crossbeams, the longitudinal beams and the connecting cover jointly defining a housing, the clearance being provided on the first crossbeams and / or the longitudinal beams; and a battery module for a vehicle according to a first aspect of the present invention, the tray being fixed to the housing.
[0021] The chassis device according to the present invention utilizes the battery module of the vehicle according to the first aspect of the present invention, and supports the connector by setting a support member on the tray, so that the connector can be electrically connected to external parts through the clearance on the frame, thereby solving the problem of electrical connector in CTC battery structure.
[0022] According to some embodiments of the present invention, the clearance opening is provided on the first crossbeam.
[0023] A vehicle is provided according to a third aspect of the present invention, the vehicle including a chassis assembly according to a second aspect of the present invention.
[0024] The vehicle according to the present invention utilizes the chassis device described in the second aspect of the present invention, and by setting a support member on the tray, the connector is supported by the support member, so that the connector can be electrically connected to external parts through the clearance opening on the frame, thus solving the pain point of the electrical connector in the CTC battery structure.
[0025] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description
[0026] The above and / or additional aspects and advantages of this utility model will become apparent and readily understood from the description of the embodiments taken in conjunction with the following drawings, in which:
[0027] Figure 1 This is a partial structural schematic diagram of the chassis device of a vehicle according to an embodiment of the present utility model;
[0028] Figure 2This is an exploded view of the chassis assembly of a vehicle according to an embodiment of the present utility model;
[0029] Figure 3 This is a partial structural cross-sectional view of the chassis device of a vehicle according to an embodiment of the present utility model;
[0030] Figure 4 yes Figure 3 Enlarged view of point A in the middle;
[0031] Figure 5 This is a partially enlarged cross-sectional view of the chassis assembly of a vehicle according to an embodiment of the present utility model;
[0032] Figure 6 This is a structural schematic diagram of the battery module of a vehicle according to an embodiment of the present utility model;
[0033] Figure 7 This is a partially enlarged cross-sectional view of the battery module of a vehicle according to an embodiment of the present utility model;
[0034] Figure 8 This is a schematic diagram of the mounting portion in one direction according to an embodiment of the present utility model;
[0035] Figure 9 This is a schematic diagram of the mounting portion according to an embodiment of the present invention in another direction.
[0036] Reference numerals: 1. Battery module;
[0037] 10. Pallet;
[0038] 20. Battery Section;
[0039] 30. Support component; 31. Fitting blind hole; 32. Fitting through groove; 33. First stop part;
[0040] 40. Power distribution assembly; 41. Connector; 411. Second stop; 42. Power distribution section; 43. Wiring harness;
[0041] 50. Sealing assembly; 51. First sealing ring; 52. Second sealing ring; 53. Mounting part; 531. First portion; 5311. First groove; 532. Second portion; 5321. Second groove;
[0042] 61. Fasteners; 62. Sealing gaskets;
[0043] 7. Chassis assembly; 700. Box body; 70. Frame; 71. First crossbeam; 711. Clearance opening; 72. Longitudinal beam; 80. Connecting cover. Detailed Implementation
[0044] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model.
[0045] The battery module 1 of a vehicle according to an embodiment of the present invention is described below with reference to the accompanying drawings.
[0046] like Figures 1-6 As shown, the battery module 1 of the vehicle according to an embodiment of the present invention includes a tray 10, a battery section 20, a support member 30, and a power distribution assembly 40.
[0047] The vehicle frame 70 defines a housing 700 with an opening on at least one side. A tray 10 is fixed to the frame 70 to cover the opening of the housing 700. The tray 10 and the housing 700 cooperate to define a receiving cavity. The battery unit 20 is placed on the surface of the tray 10 and located in the receiving cavity, so as to protect the battery unit 20 by the shell formed by the housing 700 and the tray 10, and at the same time provide a relatively sealed working environment for the battery unit 20, so that the battery unit 20 can be charged and discharged stably.
[0048] It should be noted that the opening can be a top opening, a bottom opening, or a side opening of the housing 700; there are no strict limitations. When the tray 10 is installed onto the frame 70, the battery section 20 is adapted to extend into the receiving cavity through the opening.
[0049] The use of the frame 70 to form part of the housing of the battery section 20 makes it easier to eliminate redundant structures such as the housing of the battery module 1, simplify the production process, and reduce material costs. At the same time, after the battery module 1 is installed on the frame 70, the overall weight of the frame 70 and the battery module 1 can be reduced, thereby achieving vehicle lightweighting, improving energy efficiency, and indirectly increasing the vehicle's driving range.
[0050] Specifically, this application directly embeds the battery module 1 into the vehicle frame, which improves the utilization rate of the space in the vehicle chassis. This allows more battery cells to be accommodated in a limited space, which is conducive to increasing the capacity of the battery module 11.
[0051] The power distribution component 40 is mainly responsible for the distribution of electrical energy, circuit protection, and system safety management in the battery section 20. The support member 30 is fixed to the surface of the tray 10 and located on one side of the battery section 20. The power distribution component 40 is located on the tray 10. The power distribution component 40 includes a connector 41, which is installed on the support member 30 to support the connector 41. The housing 700 is provided with a clearance opening 711 for the exposed connector 41, so that external parts can be electrically connected to the connector 41 on the support member 30 through the clearance opening 711, thereby realizing the electrical connection between the power distribution component 40 and the external parts and realizing the power supply of the battery module 1 to the outside.
[0052] In other words, by setting a support member 30 on the tray 10, the position of the connector 41 is supported by the support member 30, so that the connector 41 is opposite to the clearance opening 711 on the housing 700, and external parts can be electrically connected to the connector 41 through the clearance opening 711.
[0053] Specifically, in some existing technologies, the battery pack housing is an independent structure, and the connector can be directly set on the battery pack housing during battery pack manufacturing. However, since this application is a CTC battery structure, the battery section 20 housing is defined by the frame 70. The frame 70 and the battery module 1 are manufactured independently. When manufacturing the battery module 1 separately, if the connector 41 is set on the tray 10, pollutants and other items on the ground can easily contaminate the connector 41 when the vehicle is in motion. There is also a certain risk when the vehicle is hit by stones or when it is in water. At the same time, it will occupy the vertical space of the chassis and affect the arrangement of other structures on the chassis.
[0054] Therefore, when manufacturing the battery module 1 independently, it is impossible to place the connector 41 on the tray 10. Therefore, this application provides a support member 30 on the tray 10 and a clearance opening 711 on the housing 700. The support member 30 is used to support the connector 41. In this way, after the battery module 1 is installed on the frame 70, external parts can be connected to the connector 41 on the support member 30 through the clearance opening 711, which solves the problem of the electrical connector 41 in the CTC battery structure.
[0055] Therefore, according to the embodiment of the present utility model, the battery module 1 of the vehicle is provided with a support member 30 on the tray 10, and the connector 41 is supported by the support member 30, so that the connector 41 can be electrically connected to external parts through the clearance opening 711 on the frame 70, thus solving the problem of the electrical connector 41 in the CTC battery structure.
[0056] The battery module 1 of a vehicle according to a specific embodiment of the present invention is described below with reference to the accompanying drawings.
[0057] In some specific embodiments of this utility model, such as Figures 1-6As shown, the vehicle's battery module 1 includes a tray 10, a battery section 20, a support member 30, and a power distribution assembly 40.
[0058] In some embodiments of this utility model, such as Figure 3 , Figure 4 As shown, the vehicle's battery module 1 also includes a sealing assembly 50. The sealing assembly 50 is disposed on and sealed with the support member 30. The sealing assembly 50 is arranged around the connector 41. The sealing assembly 50 is adapted to be located inside the clearance opening 711 to seal with the inner wall of the clearance opening 711, thereby sealing the gap between the inner wall of the clearance opening 711 and the support member 30. This prevents external impurities from entering the receiving cavity from the gap between the inner wall of the clearance opening 711 and the support member 30, thus fully protecting the components inside the receiving cavity and preventing external impurities from contaminating or damaging the battery section 20 and the power distribution assembly 40 inside the receiving cavity.
[0059] It should be explained here that the surface area of the support member 30 facing the clearance opening 711 is larger than that of the clearance opening 711. At the same time, the sealing assembly 50 can seal the gap between the inner wall of the clearance opening 711 and the support member 30, so as to seal the outer edge of the clearance opening 711 on the housing 700 when the battery module 1 is engaged with the frame 70, so as to ensure the sealing of the receiving cavity when the electrical connector 41 is exposed from the clearance opening 711.
[0060] In some optional embodiments of the present invention, the power distribution assembly 40 includes a plurality of connectors 41, which are spaced apart from the support member 30.
[0061] Specifically, the battery module 1 has multiple connectors 41, including high-voltage connectors and low-voltage connectors. The multiple connectors 41 are integrated on the support member 30. On the one hand, this facilitates the electrical connection between the multiple connectors 41 and external components. On the other hand, it helps to reduce the space occupied by the multiple connectors 41, thereby improving the utilization rate of the internal space of the battery module 1.
[0062] The sealing assembly 50 is arranged around the plurality of connectors 41. The sealing assembly 50 is adapted to be located within the clearance opening 711 to seal against the inner wall of the clearance opening 711, thereby sealing the gap between the inner wall of the clearance opening 711 and the support member 30. This prevents external impurities from entering the receiving cavity through the gap between the inner wall of the clearance opening 711 and the support member 30, thus fully protecting the components inside the receiving cavity and preventing external impurities from contaminating or damaging the battery section 20 and the power distribution assembly 40 inside the receiving cavity.
[0063] In some optional embodiments of this utility model, such as Figure 4As shown, the sealing assembly 50 includes an annular mounting portion 53 and a first sealing ring 51. The mounting portion 53 is fixed to the support member 30 and is sealed to the support member 30. The first sealing ring 51 is sleeved on the mounting portion 53 and is located between the inner wall of the clearance opening 711 and the mounting portion 53. The first sealing ring 51 is used to fully seal the gap between the mounting portion 53 and the inner wall of the clearance opening 711.
[0064] Since the mounting part 53 and the support member 30 are sealed together, a first sealing ring 51 is provided between the mounting part 53 and the inner wall of the clearance opening 711 to fully seal the gap between the inner wall of the clearance opening 711 and the support member 30, so as to prevent external impurities from entering the receiving cavity and to prevent contamination or damage to the battery part 20 and the power distribution component 40 in the receiving cavity.
[0065] In some embodiments, such as Figure 4 As shown, the first sealing ring 51 is used to seal the gap between the inner wall of the clearance opening 711 and the mounting part 53. The size of the first sealing ring 51 can be designed according to the size of the clearance opening 711, and the thickness of the first sealing ring 51 can be designed according to the length of the inner wall of the clearance opening 711 and the distance between the clearance opening 711 and the support member 30, so that the first sealing ring 51 can fully seal the gap between the inner wall of the clearance opening 711 and the mounting part 53.
[0066] In some embodiments, the first sealing ring 51 may deform to absorb the assembly deviation between the inner wall of the clearance opening 711 and the mounting part 53, thereby enabling the mounting part 53 to be smoothly installed at the clearance opening 711, and the first sealing ring 51 can fully seal the gap between the mounting part 53 and the inner wall of the clearance opening 711.
[0067] In some specific embodiments of this utility model, such as Figure 4 As shown, the sealing assembly 50 also includes a second sealing ring 52, which is disposed on the side of the mounting portion 53 facing the support member 30. The second sealing ring 52 is located between the mounting portion 53 and the support member 30 to seal the gap between the mounting portion 53 and the support member 30.
[0068] Specifically, the first sealing ring 51 can seal the gap between the mounting part 53 and the inner wall of the clearance opening 711, and the second sealing ring 52 can seal the gap between the mounting part 53 and the support member 30. The sealing assembly 50 can fully seal the gap between the support member 30 and the inner wall of the clearance opening 711, preventing external impurities from entering the receiving cavity through the gap between the mounting part 53 and the inner wall of the clearance opening 711 and through the gap between the mounting part 53 and the support member 30, and preventing contaminants from contaminating or damaging the battery part 20 and the power distribution assembly 40 in the receiving cavity.
[0069] In some embodiments, such as Figure 4As shown, the second sealing ring 52 is arranged around the multiple connectors 41, and the size of the second sealing ring 52 can be designed according to the number and arrangement of the connectors 41.
[0070] In some embodiments, the second sealing ring 52 may deform to absorb assembly deviations between the support member 30 and the mounting portion 53, while simultaneously using the second sealing ring 52 to fully seal the gap between the support member 30 and the mounting portion 53.
[0071] In some other specific embodiments of this utility model, the side of the mounting part 53 facing the support member 30 is coated with sealant, and the side of the mounting part 53 facing the support member 30 is glued to the support member 30. At the same time, the sealant can fill the gap between the mounting part 53 and the support member 30 to fully seal the gap between the mounting part 53 and the support member 30.
[0072] In some embodiments, such as Figure 8 , Figure 9 As shown, the outer peripheral wall of the mounting part 53 is provided with a first groove 5311. The first groove 5311 is used to accommodate the first sealing ring 51 so that the first sealing ring 51 can be sleeved on the mounting part 53. The first groove 5311 is used to limit the position of the first sealing ring 51, so as to prevent the first sealing ring 51 from falling off the mounting part 53, and so that the first sealing ring 51 can fully seal the gap between the mounting part 53 and the inner wall of the clearance opening 711.
[0073] In some specific embodiments of this utility model, such as Figure 4 As shown, the mounting portion 53 includes an annular first portion 531 and an annular second portion 532. The second portion 532 intersects and connects with the end of the first portion 531 facing the support member 30. The second portion 532 protrudes toward the middle of the first portion 531. A first sealing ring 51 is provided on the first portion 531, and a second sealing ring 52 is provided on the second portion 532.
[0074] Specifically, the second part 532 protrudes toward the middle of the first part 531 so that the side of the mounting part 53 facing the support member 30 has a larger surface area, thereby increasing the mating area between the mounting part 53 and the support member 30 and improving the sealing reliability between the mounting part 53 and the support member 30.
[0075] In some embodiments, such as Figure 4 As shown, the vehicle's battery module 1 also includes a fastener 61, which passes through the second part 532 and the support member 30 to fix the mounting part 53 to the support member 30.
[0076] When the mounting part 53 is installed in the clearance opening 711, the position of the mounting part 53 can be moved so that the side of the mounting part 53 facing the support member 30 is sealed and engaged with the support member 30, and then the second part 532 and the support member 30 are fixed together by the fastener 61.
[0077] In some embodiments, such as Figure 4 , Figure 9 As shown, the outer periphery of the first part 531 is provided with an annular first groove 5311, and the first sealing ring 51 is disposed in the first groove 5311 to limit the position of the first sealing ring 51 and prevent the first sealing ring 51 from coming off the first part 531.
[0078] The second part 532 has an annular second groove 5321 on the side facing the support member 30. The second sealing ring 52 is disposed in the second groove 5321 to limit the position of the second sealing ring 52 and prevent the second sealing ring 52 from coming off the second part 532.
[0079] When the mounting part 53 is placed in the clearance opening 711, the first sealing ring 51 can seal the gap between the inner wall of the clearance opening 711 and the mounting part 53. At the same time, the position of the mounting part 53 in the clearance opening 711 can be adjusted so that the plane of the mounting part 53 facing the support member 30 abuts against the support member 30, so that the second sealing ring 52 can seal the gap between the mounting part 53 and the support member 30.
[0080] In some embodiments, such as Figure 4 , Figure 7 As shown, the support member 30 is provided with a mating blind hole 31, which is fixedly engaged with the fastener 61 so as to fix the mounting part 53 and the support member 30 together using the fastener 61.
[0081] Meanwhile, by using the matching blind hole 31 to fix the fastener 61, it is possible to avoid the formation of through holes on the support 30, and prevent external impurities from entering the receiving cavity through the gap between the fastener 61 and the through hole.
[0082] In some embodiments, such as Figure 4 , Figure 5 As shown, in the thickness direction of the second part 532, the fastener 61 is disposed to overlap at least part of the stop portion of the second part 532 and the second sealing ring 52, so that the fastener 61 applies force to the second sealing ring 52, thereby pressing the second sealing ring 52 so that the second sealing ring 52 can fully seal the gap between the support member 30 and the mounting part 53.
[0083] Specifically, the second part 532 and the second sealing ring 52 are sandwiched between the protruding head of the fastener 61 and the support member 30, so that the fastener 61 and the stop portion of the second part 532 and at least part of the second sealing ring 52 overlap, so that the clamping force of the fastener 61 on the second part 532 can be applied to the second sealing ring 52, thereby pressing the second sealing ring 52 and ensuring the sealing effect of the second sealing ring 52 on the second part 532 and the support member 30.
[0084] In some specific embodiments of this utility model, such as Figure 4 As shown, the support member 30 is provided with a mating groove 32, and the connector 41 extends into the mating groove 32 to reserve space for the installation of the connector 41 on the support member 30, so that the connector 41 can be installed on the support member 30. In this way, when the support member 30 and the clearance opening 711 on the housing 700 are directly opposite each other, the connector 41 can be exposed from the clearance opening 711.
[0085] A sealing gasket 62 is provided between the connector 41 and the support member 30 to seal the gap between the connector 41 and the support member 30, so as to prevent external contaminants from entering the receiving cavity through the gap between the connector 41 and the support member 30, and to prevent contaminants from causing pollution or damage to the battery section 20 or the power distribution assembly 40 in the receiving cavity.
[0086] In some embodiments, such as Figure 5 , Figure 7 As shown, the inner wall of the mating groove 32 is provided with a protruding first stop portion 33, and the outer periphery of the connector 41 is provided with a protruding second stop portion 411. The sealing gasket 62 is sandwiched between the first stop portion 33 and the second stop portion 411 to improve the sealing between the inner wall of the mating groove 32 and the outer periphery of the connector 41.
[0087] In some embodiments, such as Figure 5 As shown, the connector 41 extends into the mating groove 32, the first stop portion 33 and the second stop portion 411 are arranged in the axial direction of the mating groove 32, and the sealing gasket 62 is clamped between the first stop portion 33 and the second stop portion 411 to form a gap with a longer path between the first stop portion 33 and the second stop portion 411, further increasing the difficulty for contaminants to enter the receiving cavity through the gap between the connector 41 and the mating groove 32.
[0088] In some embodiments, the power distribution assembly 40 includes a plurality of connectors 41, some of which are high-voltage connectors and others are low-voltage connectors. The support member 30 is provided with a plurality of mating slots 32, and the plurality of connectors 41 are respectively disposed in the mating slots 32.
[0089] In some examples, the power distribution assembly 40 includes a power distribution section 42, a wiring harness 43, and a connector 41. The power distribution section 42 is electrically connected to the battery section 20, and the connector 41 is electrically connected to the power distribution section 42 via the wiring harness 43. Since the wiring harness 43 is made of a flexible material, the connector 41 needs to be supported by a support member 30.
[0090] In some examples, the battery module 1 also includes a fastener (not shown in the figure), and the support 30 and the connector 41 are fixedly connected by the fastener to fix the connector 41 on the support 30 and prevent the connector 41 from coming out of the mating slot 32.
[0091] The fasteners can be screws or bolts, etc.
[0092] The chassis device 7 according to an embodiment of the present invention is described below. Figure 1 , Figure 2 As shown, the chassis device 7 according to an embodiment of the present invention includes a frame 70, a connecting cover 80, and a battery module 1 of the vehicle according to the above embodiment of the present invention.
[0093] The frame 70 includes two first crossbeams 71 arranged along a first direction and two longitudinal beams 72 arranged along a second direction. The first direction is perpendicular to the second direction (it should be understood that the above direction is only for the convenience of describing the drawings and does not limit the actual setting position and direction of the battery module 1 of the vehicle). Each first crossbeam 71 is connected between the two longitudinal beams 72, and the connecting cover 80 is fixed to the frame 70.
[0094] The first crossbeam 71, the longitudinal beam 72, and the connecting cover 80 together define the housing 700. The clearance opening 711 is provided on the first crossbeam 71 and / or the longitudinal beam 72. The tray 10 is fixed to the housing 700 to fix the battery module 1 on the frame 70.
[0095] The clearance 711 is located on the first crossbeam 71 and / or the longitudinal beam 72. This way, when the external parts are electrically connected to the connector 41, the connection position of the external parts and the connector 41 can avoid occupying the space of the chassis in the vertical direction, thus avoiding affecting the arrangement of other structures on the chassis.
[0096] Specifically, by providing a clearance opening 711 on the first crossbeam 71 and / or the longitudinal beam 72, the connector 41 is exposed through the clearance opening 711, so that external components can be electrically connected to the connector 41 through the clearance opening 711, thereby enabling the battery unit 20 to supply power to external components.
[0097] According to the embodiment of the present utility model, the battery module 1 of the vehicle is provided with a support member 30 on the tray 10, and the support member 30 is used to support the connector 41, so that the connector 41 can be electrically connected to external parts through the clearance opening 711 on the frame 70, thus solving the problem of the electrical connector 41 in the CTC battery structure.
[0098] Other configurations and operations of the frame 70 according to embodiments of the present invention are known to those skilled in the art and will not be described in detail here.
[0099] In some embodiments of this utility model, the clearance opening 711 is provided on the first crossbeam 71.
[0100] Specifically, due to the limitations of the vehicle chassis space, the length of the longitudinal beam 72 is usually greater than the length of the first crossbeam 71. In addition to setting the first crossbeam 71, a second crossbeam can also be set between the two longitudinal beams 72 to ensure the overall strength of the frame 70. Therefore, the clearance 711 is set on the first crossbeam 71 to ensure the overall structural strength of the frame 70 and the load-bearing capacity of the frame 70.
[0101] In some embodiments, the frame 70 further includes a second crossbeam, the second crossbeam and the first crossbeam 71 are arranged along a first direction, and the first crossbeam 71 is connected between two longitudinal beams 72 to improve the overall structural strength of the frame 70.
[0102] In some embodiments, the open opening is the bottom opening of the housing 700, and the clearance opening 711 is an opening provided on the side of the housing 700. That is, the bottom opening and the clearance opening 711 are provided on two adjacent walls of the housing 700. This makes it convenient to observe the fit between the clearance opening 711 and the support member 30 from the bottom opening when the tray 10 is installed on the frame 70. This makes it easier to install the support member 30 to the clearance opening 711 and make the connector 41 protrude from the clearance opening 711.
[0103] The vehicle according to an embodiment of the present invention is described below. The vehicle according to an embodiment of the present invention includes a chassis assembly 7 according to the above embodiment of the present invention.
[0104] According to the vehicle of the present invention, by utilizing the battery module of the vehicle of the above embodiment of the present invention, by setting a support member on the tray, the connector is supported by the support member, so that the connector can be electrically connected to external parts through the clearance on the frame, thus solving the pain point of electrical connector in CTC battery structure.
[0105] Other components and operations of the vehicle according to embodiments of the present invention are known to those skilled in the art and will not be described in detail here.
[0106] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," and "circumferential," etc., indicating orientation or positional relationships, are based on the orientation or positional relationships shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, features defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more. In the description of this utility model, "above" or "below" a second feature may include direct contact between the first and second features, or it may include contact between the first and second features not being in direct contact but through another feature between them.
[0107] In the description of this utility model, the terms "above", "over" and "on top" for the first feature and the second feature include the first feature being directly above or diagonally above the second feature, or simply indicate that the first feature is at a higher horizontal level than the second feature.
[0108] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0109] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "illustrative embodiment," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0110] Although embodiments of the present invention have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the claims and their equivalents.
Claims
1. A battery module (1) of a vehicle, characterized in that, The vehicle frame (70) defines a housing (700) with an opening on at least one side, and the battery module (1) includes: A tray (10) is fixed to the frame (70) to cover the opening of the box (700), and the tray (10) and the box (700) cooperate to define a receiving cavity; Battery section (20), the battery section (20) is placed on the surface of the tray (10) and located in the receiving cavity; A support member (30) is fixed to the surface of the tray (10) and located on one side of the battery section (20); A power distribution assembly (40) is disposed on the tray (10). The power distribution assembly (40) includes a connector (41) which is mounted on the support member (30). The housing (700) is provided with a clearance opening (711) for exposing the connector (41).
2. The battery module (1) of a vehicle according to claim 1, characterized in that It also includes a sealing assembly (50) disposed on the support (30) and sealingly engaged with the support (30), the sealing assembly (50) being disposed around the connector (41), and the sealing assembly (50) being adapted to be located within the clearance opening (711) to seally engage with the inner wall of the clearance opening (711).
3. The battery module (1) of a vehicle according to claim 2, characterized in that The power distribution assembly (40) includes a plurality of connectors (41) spaced apart from the support member (30), and the sealing assembly (50) is arranged around the plurality of connectors (41).
4. The battery module (1) of a vehicle according to claim 2, characterized in that The sealing assembly (50) includes: A ring-shaped mounting portion (53) is fixed to the support member (30) and is sealed to the support member (30); The first sealing ring (51) is sleeved on the mounting part (53) and located between the inner wall of the clearance opening (711) and the mounting part (53).
5. The battery module (1) of a vehicle according to claim 4, characterized in that The sealing assembly (50) further includes: The second sealing ring (52) is disposed on the side of the mounting part (53) facing the support member (30) and is located between the mounting part (53) and the support member (30).
6. The battery module (1) of a vehicle according to claim 5, characterized in that The outer peripheral wall of the mounting part (53) is provided with a first groove (5311) to accommodate the first sealing ring (51).
7. The battery module (1) of a vehicle according to claim 5, characterized in that The mounting portion (53) includes an annular first portion (531) and an annular second portion (532). The second portion (532) intersects with the end of the first portion (531) facing the support member (30) and protrudes toward the center of the first portion (531). The first sealing ring (51) is disposed in the first portion (531), and the second sealing ring (52) is disposed in the second portion (532).
8. The battery module (1) of a vehicle according to claim 7, characterized in that It also includes a fastener (61) that passes through the second part (532) and the support (30) to secure the mounting part (53) to the support (30).
9. The battery module (1) of a vehicle according to claim 8, characterized in that The support member (30) is provided with a mating blind hole (31), which is fixedly mated with the fastener (61).
10. The battery module (1) of a vehicle according to claim 8, characterized in that In the thickness direction of the second part (532), the fastener (61) is disposed at least partially overlapping the stop portion of the second part (532) and the second sealing ring (52).
11. The battery module (1) of a vehicle according to claim 4, characterized in that The support member (30) is provided with a mating groove (32), and the connector (41) extends into the mating groove (32). A sealing gasket (62) is provided between the connector (41) and the support member (30).
12. The battery module (1) of a vehicle according to claim 11, characterized in that The inner wall of the mating groove (32) is provided with a protruding first stop (33), and the outer periphery of the connector (41) is provided with a protruding second stop (411). The sealing gasket (62) is sandwiched between the first stop (33) and the second stop (411).
13. A chassis arrangement (7) characterized by include: The frame (70) includes two first crossbeams (71) arranged along a first direction and two longitudinal beams (72) arranged along a second direction, the first direction being perpendicular to the second direction, and each first crossbeam (71) being connected between the two longitudinal beams (72). A connecting cover (80) is fixed to the frame (70). The first crossbeam (71), the longitudinal beam (72), and the connecting cover (80) together define the housing (700). The clearance opening (711) is provided on the first crossbeam (71) and / or the longitudinal beam (72). Battery module (1), wherein the battery module (1) is the battery module (1) according to any one of claims 1-12, and the tray (10) is fixed to the housing (700).
14. Floor pan arrangement (7) according to claim 13, characterized in that The clearance opening (711) is provided on the first crossbeam (71).
15. A vehicle characterized by comprising: Includes the chassis assembly (7) as described in claim 13 or 14.