Rotor copper wire winding machine

Abstract

The utility model provides a rotor copper wire winding machine belongs to rotor processing technical field, including configuration mechanism, configuration mechanism includes the assembly cabinet for assembling, the lateral wall of assembly cabinet is provided with the recessed support, the middle part vertical installation of recessed support has trapezoidal assembly support, the bottom end middle part vertical installation of trapezoidal assembly support has drive motor, the top end middle part of drive motor is installed motor fixed base, the top end middle part of motor fixed base is equipped with driving disc, the surface of driving disc is provided with a plurality of mechanical clamps for clamping in proper order, through the transmission motor electrification that adopts, drives the axial transmission movement of line roller axle, the copper wire of rotor is convenient to realize transmission movement from the surface of line roller axle, the up-down telescopic of the side plate and elastic support that adopts ensures the closure of two independent pressure wheels, finally the wheel body of closure will directly guide to corresponding upper turntable and corresponding copper wire on the unified collection.

Description

Technical Field

[0001] This utility model relates to the field of rotor processing technology, and more specifically, to a rotor copper wire winding machine. Background Technology

[0002] Copper wire is a linear conductor made primarily of copper. Its conductivity is second only to silver, and it is also cheaper, making it a core material for power transmission and electronic equipment. Humans have used copper since the Bronze Age. In modern industry, copper wire, due to its high ductility, can be drawn to diameters down to the micrometer level to meet the needs of various applications. Based on purity, it can be divided into oxygen-free copper, low-oxygen copper, and other types. Oxygen-free copper, due to its fewer impurities and higher conductivity stability, is mostly used in the manufacture of precision electronic components.

[0003] The coil winding machine with adjustable winding head position disclosed in application number CN202322503164.3 is an increasingly mature technology. This utility model discloses a coil winding machine with adjustable winding head position, including a frame and a turntable. The frame is sequentially equipped with a wire feeding mechanism, a winding mechanism, a wire laying mechanism, and a wire cutting mechanism. The turntable is equipped with a demolding mechanism. The winding mechanism includes a winding head, a first linear module, and a second linear module. The winding head is positioned directly above the turntable and is slidably connected to the first linear module. One end of the first linear module is slidably connected to the second linear module via a slider. The first and second linear modules are perpendicular to each other. The second linear module is rotatably connected to the frame via a lead screw. This utility model, employing the aforementioned coil winding machine with adjustable winding head position, allows for flexible adjustment of the winding head's position and angle. The wire guide rod can rotate 360°, meeting different winding needs and offering better versatility.

[0004] Based on this, we agree with the advantages of the aforementioned products, but the following drawbacks still exist:

[0005] Traditional methods of winding copper wire onto a rotor are difficult, and subsequent processing is also challenging and inconvenient. It is also inconvenient to comb and wind the wire during the specific winding process. Utility Model Content

[0006] The purpose of this invention is to provide a rotor copper wire winding machine to solve the problems mentioned in the background art.

[0007] This utility model provides a rotor copper wire winding machine, including a configuration mechanism including an assembly cabinet for assembly. The side wall of the assembly cabinet is provided with a concave bracket. A trapezoidal assembly bracket is vertically installed in the middle of the concave bracket. A drive motor is vertically installed in the middle of the bottom end of the trapezoidal assembly bracket. A motor fixing seat is installed in the middle of the top end of the drive motor. A drive disk is provided in the middle of the top end of the motor fixing seat. A plurality of mechanical clamps for clamping are sequentially arranged on the surface of the drive disk.

[0008] As a preferred embodiment of this utility model: the top center of the mechanical clamp is vertically provided with a connecting rod for extension, the top center of the connecting rod is provided with a fixing clamp for fixing the rotor, and the top center of the fixing clamp is provided with an upper turntable for fixing.

[0009] As a preferred embodiment of this utility model: a motor rotor for rotation is provided at the top center of the upper turntable;

[0010] The surface of the motor rotor is wound with several layers of copper wire, and a combing mechanism is vertically arranged in the middle of the concave bracket.

[0011] As a preferred embodiment of the present invention: the combing mechanism includes a side wall plate installed in the middle of the concave bracket, a connecting block is horizontally installed on the top edge of the side wall plate, and telescopic uprights are vertically arranged on both sides of the bottom of the connecting block. A sliding block is installed in the middle of the bottom end of the telescopic upright, and an assembly frame is provided on both sides of the bottom of the sliding block.

[0012] As a preferred embodiment of this utility model: a positioning base is provided at the bottom of the assembly frame, and a collection seat is provided in the middle of the positioning base, the position of the middle cavity of the collection seat corresponding to the surface position of the motor rotor below.

[0013] As a preferred embodiment of this utility model: a square support plate is provided on the bottom side of the assembly cabinet, and a copper wire positioning mechanism for positioning the copper wire transmission path is attached to the middle of the square support plate.

[0014] The copper wire positioning mechanism includes an ultrasonic positioner installed on the top surface of a square support plate. The position of the ultrasonic positioning probe on the top of the ultrasonic positioner corresponds to the position of the upper wire transmission end.

[0015] As a preferred embodiment of this utility model: a support base is attached to the top center of the square bearing plate, an access plate is vertically arranged at the top center of the support base, a connecting sleeve is arranged at the top center of the access plate, a lifting slide rod is vertically installed at the top center of the connecting sleeve, a concave slide rod is arranged at the top of the lifting slide rod, a side plate is horizontally installed at the middle of the concave slide rod, a tensioned elastic bracket is arranged at the end of the side plate, and a pressure roller is arranged at the middle of the elastic bracket.

[0016] As a preferred embodiment of this utility model: one end of each of the two pressure rollers is flush with the corresponding winding area, and the side wall of the assembly cabinet is also equipped with an automatic threading mechanism for transmission. The automatic threading mechanism includes a bottom frame installed on the side wall of the assembly cabinet, a wire feeding roller is provided at the top center of the bottom frame, and a transmission belt assembly is provided at the end of the wire feeding roller. One end of the transmission belt assembly is linked to a corresponding transmission motor.

[0017] Compared with the prior art, the beneficial effects of this utility model are:

[0018] 1. After the drive motor is powered on, it drives the axial movement of the wire feeding roller shaft, which facilitates the transfer of the copper wire of the rotor from the surface of the wire feeding roller shaft. The side plate and elastic bracket extend and retract to ensure the closure of the two independent pressure rollers. Finally, the closed roller body is directly guided to the corresponding upper turntable and the corresponding copper wire for unified collection, which improves the efficiency of the winding process and avoids winding and knotting.

[0019] 2. The purpose of the ultrasonic positioner and the specific ultrasonic positioning probe used is to determine the winding situation at the front end based on the state of the wire bundle during the copper wire transfer process. The collection seat and the telescopic pole at the top are used to raise and lower one end, changing the downward extension of the collection seat. The rotation of the upper turntable is used to achieve combing. Attached Figure Description

[0020] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:

[0021] Figure 1 This is a schematic diagram of the overall structure of the winding machine of this utility model;

[0022] Figure 2 This is a side view of the clamping device of this utility model;

[0023] Figure 3 This is a schematic diagram of the automatic threading mechanism of the winding device of this utility model;

[0024] Figure 4This is a schematic diagram of the assembly cabinet structure of the winding device of this utility model.

[0025] In the diagram: 1. Configuration mechanism; 11. Assembly cabinet; 12. Concave bracket; 13. Trapezoidal assembly bracket; 14. Drive motor; 15. Motor mounting base; 16. Drive disc; 17. Mechanical fixture; 18. Connecting upright; 19. Fixing fixture; 191. Upper turntable; 192. Motor rotor; 193. Copper wire;

[0026] 2. Combing mechanism; 21. Side wall uprights; 22. Connecting block; 23. Telescopic uprights; 24. Sliding block; 25. Assembly rack; 26. Positioning base; 27. Sorting base; 28. Square bearing plate;

[0027] 3. Copper wire positioning mechanism; 31. Ultrasonic positioner; 32. Ultrasonic positioning probe; 33. Support base; 34. Access plate; 35. Connecting sleeve; 36. Lifting slide bar; 37. Concave slide bar; 38. Side plate; 39. Elastic bracket; 391. Pressure roller;

[0028] 4. Automatic threading mechanism; 41. Bottom frame; 42. Thread feeding roller; 43. Drive belt assembly; 44. Drive motor. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0030] Example

[0031] Please see Figure 1 - Figure 4 This utility model provides a technical solution: a rotor copper wire winding machine, including a configuration mechanism 1 including an assembly cabinet 11 for assembly, a concave bracket 12 is provided on the side wall of the assembly cabinet 11, a trapezoidal assembly bracket 13 is vertically installed in the middle of the concave bracket 12, a drive motor 14 is vertically installed in the middle of the bottom end of the trapezoidal assembly bracket 13, a motor fixing seat 15 is installed in the middle of the top end of the drive motor 14, a drive disk 16 is provided in the middle of the top end of the motor fixing seat 15, and a plurality of mechanical clamps 17 for clamping are sequentially arranged on the surface of the drive disk 16.

[0032] In this embodiment: the top center of the mechanical clamp 17 is provided with a connecting rod 18 for extension, the top center of the connecting rod 18 is provided with a fixing clamp 19 for fixing the rotor, and the top center of the fixing clamp 19 is provided with an upper turntable 191 for fixing.

[0033] The use of the fixed clamp 19 and the corresponding upper turntable 191 for rotating action enables the transmission of the rod body of the connecting pole 18.

[0034] In this embodiment: a motor rotor 192 for rotation is provided at the top center of the upper turntable 191;

[0035] Several layers of copper wire 193 are wound around the surface of the motor rotor 192, and a combing mechanism 2 is vertically arranged in the middle of the concave support 12.

[0036] The use of copper wire 193 and concave support 12 ensures that the specific combing mechanism 2 and the transmitted copper wire 193 are combed, thus promoting the smooth progress of the copper wire 193 winding process.

[0037] In this embodiment: the combing mechanism 2 includes a side wall plate 21 installed in the middle of the concave bracket 12. A connecting block 22 is horizontally installed on the top edge of the side wall plate 21. Telescopic rods 23 are vertically arranged on both sides of the bottom of the connecting block 22. A sliding block 24 is installed in the middle of the bottom end of the telescopic rod 23. An assembly frame 25 is provided on both sides of the bottom of the sliding block 24.

[0038] The sliding block 24 and the corresponding assembly frame 25 are used in conjunction to facilitate free adjustment of the height of the specific conveying structure.

[0039] In this embodiment: a positioning base 26 is provided at the bottom of the assembly frame 25, and a collection seat 27 is provided in the middle of the positioning base 26. The position of the middle cavity of the collection seat 27 corresponds to the position of the surface of the motor rotor 192 below.

[0040] The induction seat 27 and the corresponding motor rotor 192 are used to achieve the specific rotation on the corresponding rotor.

[0041] In this embodiment: a square support plate 28 is provided on the bottom side of the assembly cabinet 11, and a copper wire positioning mechanism 3 for positioning the copper wire transmission path is attached to the middle of the square support plate 28.

[0042] The copper wire positioning mechanism 3 includes an ultrasonic positioner 31 mounted on the top surface of the square support plate 28. The position of the ultrasonic positioning probe 32 on the top of the ultrasonic positioner 31 corresponds to the position of the upper transmission line end.

[0043] The specific signals scanned by the ultrasonic positioning probe 32 and the corresponding ultrasonic positioner 31 facilitate the positioning of the specific copper wire 193, ensuring the transmission of the path.

[0044] In this embodiment: A support base 33 is attached to the top center of the square bearing plate 28. An access plate 34 is vertically arranged at the top center of the support base 33. A connecting sleeve 35 is arranged at the top center of the access plate 34. A lifting slide rod 36 is vertically installed at the top center of the connecting sleeve 35. A concave slide rod 37 is arranged at the top of the lifting slide rod 36. A side plate 38 is horizontally installed at the middle of the concave slide rod 37. A tensioned elastic bracket 39 is arranged at the end of the side plate 38. A pressure roller 391 is arranged at the middle of the elastic bracket 39.

[0045] The elastic support 39 is used to control the up and down movement of the pressure roller 391, ensuring that the wire is transferred and compacted during the conveying process.

[0046] In this embodiment: one end of the two pressure rollers 391 is flush with the corresponding winding area. The side wall of the assembly cabinet 11 is also equipped with an automatic threading mechanism 4 for transmission. The automatic threading mechanism 4 includes a bottom frame 41 installed on the side wall of the assembly cabinet 11. A wire feeding roller 42 is provided at the top center of the bottom frame 41. A transmission belt group 43 is provided at the end of the wire feeding roller 42. One end of the transmission belt group 43 is linked to the corresponding transmission motor 44.

[0047] The transmission belt assembly 43 and the transmission motor 44 work together to better transport the corresponding copper wires 193 from the winding drum.

[0048] In practical use, the first step is:

[0049] The rotor to be processed is placed on the surface of the connecting rod 18, and then driven by the drive motor 14 below. The output end will cause the drive disk 16 to rotate. During the rotation, under the clamping of the mechanical clamp 17, the connecting rod 18 and the motor rotor 192 on the surface are rotated. After the corresponding copper wire 193 rotates, the desired copper wire 193 is wound around the corresponding motor rotor 192 while rotating. During the winding stage, one end of the sorting seat 27 moves down. By using the downward state, the position of the motor rotor 192 is moved up and down. The sorting is achieved by the cooperation of the upper turntable 191 and the assembly frame 25 of the machine head.

[0050] Step Two:

[0051] At this time, the copper wire 193 is transmitted through the rotation of the corresponding motor rotor 192. During the wire transmission process, the transmission motor 44 is energized, which drives the transmission belt group 43 to rotate. During the rotation, the transmission roller 42 is transmitted and rolled. The transmission motor 44 is energized and drives the transmission roller 42 to rotate. After rotation, one end of the pressure roller 391 is compacted, which achieves combing and prevents the copper wire 193 from knotting when it is wound onto the rotor.

[0052] The contents not described in detail in this description are existing technologies known to those skilled in the art. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A rotor copper wire winding machine, comprising a configuration mechanism (1), characterized in that, The configuration mechanism (1) includes an assembly cabinet (11) for assembly. The side wall of the assembly cabinet (11) is provided with a concave bracket (12). A trapezoidal assembly bracket (13) is vertically installed in the middle of the concave bracket (12). A drive motor (14) is vertically installed in the middle of the bottom end of the trapezoidal assembly bracket (13). A motor mounting base (15) is installed in the middle of the top end of the drive motor (14). A drive disk (16) is provided in the middle of the top end of the motor mounting base (15). A plurality of mechanical clamps (17) for clamping are arranged sequentially on the surface of the drive disk (16).

2. The rotor copper wire winding machine according to claim 1, characterized in that: The mechanical clamp (17) has a vertical connecting rod (18) for extension at the top center of each of its top ends. The connecting rod (18) has a fixing clamp (19) for fixing the rotor at the top center of its top end. The fixing clamp (19) has an upper turntable (191) for fixing at the top center of its top end.

3. A rotor copper wire winding machine according to claim 2, characterized in that: The upper turntable (191) is provided with a motor rotor (192) for rotation at the top center; The surface of the motor rotor (192) is wound with several layers of copper wire (193), and a combing mechanism (2) is vertically arranged in the middle of the concave bracket (12).

4. A rotor copper wire winding machine according to claim 3, characterized in that: The combing mechanism (2) includes a side wall plate (21) installed in the middle of the concave bracket (12). A connecting block (22) is horizontally installed on the top edge of the side wall plate (21). Telescopic uprights (23) are vertically arranged on both sides of the bottom of the connecting block (22). A sliding block (24) is installed in the middle of the bottom end of the telescopic upright (23). An assembly frame (25) is provided on both sides of the bottom of the sliding block (24).

5. A rotor copper wire winding machine according to claim 4, characterized in that: The bottom of the assembly frame (25) is provided with a positioning base (26), and the middle part of the positioning base (26) is provided with a collection seat (27). The position of the middle cavity of the collection seat (27) corresponds to the position of the surface of the motor rotor (192) below.

6. A rotor copper wire winding machine according to claim 1, characterized in that: The bottom side of the assembly cabinet (11) is provided with a square support plate (28), and a copper wire positioning mechanism (3) for positioning the copper wire transmission path is attached to the middle of the square support plate (28). The copper wire positioning mechanism (3) includes an ultrasonic locator (31) installed on the top surface of the square support plate (28), and the position of the ultrasonic positioning probe (32) on the top of the ultrasonic locator (31) corresponds to the position of the upper transmission line end.

7. A rotor copper wire winding machine according to claim 6, characterized in that: A support base (33) is attached to the top center of the square bearing plate (28). An access plate (34) is vertically arranged at the top center of the support base (33). A connecting sleeve (35) is arranged at the top center of the access plate (34). A lifting slide rod (36) is vertically installed at the top center of the connecting sleeve (35). A concave slide rod (37) is arranged at the top of the lifting slide rod (36). A side plate (38) is horizontally installed in the middle of the concave slide rod (37). A tensioned elastic bracket (39) is arranged at the end of the side plate (38). A pressure roller (391) is arranged in the middle of the elastic bracket (39).

8. A rotor copper wire winding machine according to claim 7, characterized in that: One end of each of the two pressure rollers (391) is flush with the corresponding winding area. The side wall of the assembly cabinet (11) is also equipped with an automatic threading mechanism (4) for transmission. The automatic threading mechanism (4) includes a bottom frame (41) installed on the side wall of the assembly cabinet (11). A wire feeding roller (42) is provided at the top center of the bottom frame (41). A transmission belt group (43) is provided at the end of the wire feeding roller (42). One end of the transmission belt group (43) is linked to the corresponding transmission motor (44).

Images