A filter device for adapting an oil-water separator
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HUNAN XIANGCHUAN SHIPBUILDING IND CO LTD
- Filing Date
- 2025-08-27
- Publication Date
- 2026-08-07
AI Technical Summary
[0004]本实用新型的目的在于提供一种适配油水分离器的过滤装置,以解决上述背景技术中提出的油船上油水分离过滤时物料中的颗粒物质容易出现堵塞卡滞过滤壳体网孔的现象,进而会影响过滤作业的顺利进行的问题
该适配油船上油水分离器的过滤装置通过设置多个网孔孔径不一的过滤壳体配合使用,可以提升对物料的过滤效果,配合电机一和破碎轴以及破碎刀使用,可以实现大体积固体料的破碎,避免堆积卡滞,同时配合电机二驱使固定轴和活动轴配合清洁板刷使用,可以对过滤壳体进行清洁,进一步防止网孔堵塞卡滞,保证过滤作业的顺利有序进行;
Smart Images

Figure CN224598829U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of filtration devices, specifically relating to a filtration device adapted to an oil-water separator. Background Technology
[0002] An industrial oil-water separator is an industrial device used to treat oily wastewater. It is mainly used in petrochemical, metallurgical, machining, and food processing industries to achieve efficient separation of oil-water mixtures. Based on the principle of oil-water density difference and combined with physical separation technology, it completes purification through a multi-stage process including gravity separation, centrifugation, and oil skimming.
[0003] Oil tankers are typically equipped with oil-water separators, which involve multiple processes, one of which is filtering the tank wash water. During filtration, particulate matter in the wash water can easily clog the filter screen, hindering the filtration process. Therefore, oil-water separators are equipped with filtration devices to remove impurities from the incoming material. However, particulate matter in the material can still clog the filter screen, affecting the filtration operation. To address this issue, we propose a filtration device adapted for oil-water separators. Summary of the Invention
[0004] The purpose of this utility model is to provide a filtration device adapted to an oil-water separator, so as to solve the problem mentioned in the background art that particulate matter in the material is prone to clogging and jamming the filter shell mesh during oil-water separation filtration on oil tankers, which in turn affects the smooth progress of the filtration operation.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a filtration device adapted to an oil-water separator, comprising a processing cylinder, a processing cylinder cover fastened to the upper surface of the processing cylinder, a connecting pipe connected to the upper surface of the processing cylinder, a fixed cylinder connected to the end of the connecting pipe, a movable cylinder detachably mounted at the end of the fixed cylinder, an inlet pipe mounted on the movable cylinder, an outlet pipe through the lower surface of the processing cylinder, a plurality of filter housings arranged inside the processing cylinder, the plurality of filter housings arranged sequentially from top to bottom with mesh aperture decreasing sequentially from top to bottom, a fixed shaft rotatably mounted on the filter housing, a second motor fixedly mounted on the processing cylinder cover, movable shafts movably arranged between two adjacent fixed shafts and between the output shaft of the second motor and the fixed shaft at the top position, and a cleaning brush detachably mounted on the outer surface of the movable shaft.
[0006] By employing the above-mentioned scheme, multiple filter housings with varying mesh sizes can be used in conjunction to improve the filtration effect on materials. Combined with motor one, the crushing shaft, and the crushing blades, it can crush large-volume solid materials, preventing accumulation and jamming. Simultaneously, motor two drives the fixed and movable shafts in conjunction with the cleaning brush to clean the filter housings, further preventing mesh blockage and ensuring smooth and orderly filtration operations. The assembly rings and bolts facilitate the disassembly and assembly of the fixed and movable cylinders for easy cleaning. The connecting plates and bolts further facilitate the disassembly and assembly of the cleaning brush.
[0007] In the above scheme, it should be noted that both motor one and motor two are electrically connected to an external power supply.
[0008] In a preferred embodiment, a motor is fixedly installed on the side of the movable cylinder, the output shaft of the motor extends into the interior of the movable cylinder and a crushing shaft is fixedly installed thereon, and a plurality of crushing blades are fixedly installed on the outer surface of the crushing shaft.
[0009] By using the above solution, the motor drives the crushing shaft to rotate, which in turn drives the crushing blades to rotate, thereby crushing large solid materials and effectively preventing large solid materials from accumulating inside the filter housing and causing blockage.
[0010] In a preferred embodiment, assembly rings are fixedly installed on the outer surfaces of both the fixed cylinder and the movable cylinder, and a plurality of assembly bolts are threaded between the two assembly rings.
[0011] By using the above solution and employing assembly rings and matching assembly bolts, the fixed and movable cylinders can be easily assembled, facilitating cleaning.
[0012] In a preferred embodiment, both ends of the movable shaft are fixedly equipped with cross sockets, and both ends of the fixed shaft and the output shaft end of the motor are provided with cross slots for use with the cross sockets.
[0013] By using the above solution, a cross socket is inserted into a cross slot to achieve a stable connection between the motor's two output shafts, fixed shaft, and movable shaft, enabling the three to rotate stably and synchronously.
[0014] In a preferred embodiment, a plurality of limiting plates are fixedly installed on the outer surface of the filter housing, and a plurality of limiting slots are provided on the inner wall of the processing cylinder, wherein the limiting plates and limiting slots are used in conjunction.
[0015] By using the above solution, the limiting insert plate and the limiting slot can be used to limit the insertion of the filter housing and prevent the filter housing from moving or shaking.
[0016] In a preferred embodiment, a connecting plate is fixedly installed on the outer surface of the movable shaft, a connecting bolt is threaded between the connecting plate and the cleaning brush, an alignment block is fixedly installed on the surface of the cleaning brush, and an alignment hole is provided on the connecting plate for the alignment block to be engaged.
[0017] Using the above solution, the cleaning brush can be easily disassembled and assembled by using the connecting plate and connecting bolts, and the cleaning brush and connecting plate can be precisely aligned by using the alignment block and alignment hole.
[0018] Compared with the prior art, the beneficial effects of this utility model are: This filter device, adapted to the oil-water separator on the oil tanker, uses multiple filter housings with different mesh sizes to improve the filtration effect on materials. When used with motor one, crushing shaft, and crushing blades, it can crush large-volume solid materials and avoid accumulation and jamming. At the same time, when used with motor two to drive the fixed shaft and movable shaft in conjunction with the cleaning brush, it can clean the filter housing, further preventing mesh blockage and ensuring smooth and orderly filtration operations. The filter device adapted to the oil-water separator uses an assembly ring and assembly bolts to facilitate the disassembly and assembly of the fixed and movable cylinders for easy cleaning. It also uses a connecting plate and connecting bolts to facilitate the disassembly and assembly of the cleaning brush. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a structural schematic diagram showing the cross-sectional views of the fixed cylinder and the movable cylinder of this utility model; Figure 3 This is a structural schematic diagram of the cross-section of the processing cylinder of this utility model; Figure 4 This is a schematic diagram of the exploded structure of the treatment cylinder, filter shell, and treatment cylinder cover of this utility model; Figure 5 This is a schematic diagram of the cross-sectional structure of the filter housing of this utility model; Figure 6 This is a schematic diagram of the structure of the movable shaft and cleaning brush of this utility model; Figure 7 This is a schematic diagram of the structure of the fixed shaft of this utility model; Figure 8 This is a schematic diagram of the structure of the movable shaft and cleaning brush of this utility model when they explode.
[0020] In the diagram: 1. Processing cylinder; 2. Processing cylinder cover; 3. Connecting pipe; 4. Fixed cylinder; 5. Movable cylinder; 6. Inlet pipe; 7. Outlet pipe; 8. Filter housing; 9. Fixed shaft; 10. Movable shaft; 11. Cleaning brush; 12. Motor 1; 13. Crushing shaft; 14. Crushing blade; 15. Assembly ring; 16. Assembly bolt; 17. Motor 2; 18. Cross socket; 19. Limiting plate; 20. Connecting plate; 21. Connecting bolt; 22. Alignment block. Detailed Implementation
[0021] Please see Figure 1-8 This utility model provides a filtration device adapted to an oil-water separator, including a processing cylinder 1, a processing cylinder cover 2 fastened to the upper surface of the processing cylinder 1, a connecting pipe 3 connected to the upper surface of the processing cylinder 1, a fixed cylinder 4 connected to the end of the connecting pipe 3, a movable cylinder 5 detachably installed at the end of the fixed cylinder 4, an inlet pipe 6 installed on the movable cylinder 5, an outlet pipe 7 penetrating the lower surface of the processing cylinder 1, a plurality of filter housings 8 arranged inside the processing cylinder 1, the plurality of filter housings 8 arranged sequentially from top to bottom with the mesh size decreasing sequentially from top to bottom, a fixed shaft 9 rotatably installed on the filter housing 8, a second motor 17 fixedly installed on the processing cylinder cover 2, a movable shaft 10 movably arranged between two adjacent fixed shafts 9 and between the output shaft of the second motor 17 and the fixed shaft 9 at the top position, and a cleaning brush 11 detachably installed on the outer surface of the movable shaft 10.
[0022] By using multiple filter housings 8 with different mesh sizes, the filtration effect on materials can be improved. When used with motor 12, crushing shaft 13, and crushing blade 14, large-volume solid materials can be crushed, avoiding accumulation and jamming. At the same time, when used with motor 217 to drive fixed shaft 9 and movable shaft 10 in conjunction with cleaning brush 11, the filter housing 8 can be cleaned, further preventing mesh blockage and ensuring smooth and orderly filtration. By using assembly ring 15 and assembly bolt 16, the fixed cylinder 4 and movable cylinder 5 can be easily disassembled and cleaned. By using connecting plate 20 and connecting bolt 21, the cleaning brush 11 can be easily disassembled and installed.
[0023] A motor 12 is fixedly installed on the side of the movable cylinder 5. The output shaft of the motor 12 extends into the interior of the movable cylinder 5 and a crushing shaft 13 is fixedly installed thereon. Several crushing blades 14 are fixedly installed on the outer surface of the crushing shaft 13. The motor 12 drives the crushing shaft 13 to rotate, which in turn drives the crushing blades 14 to rotate. This allows for the crushing of large solid materials, effectively preventing large solid materials from accumulating inside the filter housing 8 and causing blockage.
[0024] Assembly rings 15 are fixedly installed on the outer surfaces of both the fixed cylinder 4 and the movable cylinder 5. Several assembly bolts 16 are threaded between the two assembly rings 15. By using the assembly rings 15 and the matching assembly bolts 16, the fixed cylinder 4 and the movable cylinder 5 can be easily assembled and cleaned.
[0025] Both ends of the movable shaft 10 are fixedly installed with cross sockets 18. Both ends of the fixed shaft 9 and the output shaft end of the motor 2 17 are provided with cross slots that cooperate with the cross sockets 18. By inserting the cross sockets 18 into the cross slots, a stable connection is achieved between the output shaft of the motor 2 17, the fixed shaft 9 and the movable shaft 10, so that the three can rotate stably and synchronously.
[0026] Several limiting plates 19 are fixedly installed on the outer surface of the filter housing 8, and several limiting slots are opened on the inner wall of the processing cylinder 1. The limiting plates 19 and the limiting slots are used together. By using the limiting plates 19 and the limiting slots together, the filter housing 8 can be limited and inserted, thus preventing the filter housing 8 from moving or shaking.
[0027] A connecting plate 20 is fixedly installed on the outer surface of the movable shaft 10. A connecting bolt 21 is threaded between the connecting plate 20 and the cleaning brush 11. An alignment block 22 is fixedly installed on the surface of the cleaning brush 11. An alignment hole is provided on the connecting plate 20 for the alignment block 22 to be inserted. The connecting plate 20 and the connecting bolt 21 can be used to facilitate the assembly and disassembly of the cleaning brush 11. The alignment block 22 and the alignment hole can be used to achieve precise alignment between the cleaning brush 11 and the connecting plate 20.
[0028] During use, the material is injected into the fixed cylinder 4 through the inlet pipe 6 for filtration. The motor 12 starts and drives the crushing shaft 13 to rotate. The crushing shaft 13 drives the crushing blade 14 to rotate, thereby crushing the large solid materials in the material. Then the material enters the processing cylinder 1 and is filtered through multiple filter housings 8. The solid materials remain in the filter housings 8, and the liquid is discharged through the outlet pipe 7. At the same time, the motor 217 starts and uses the cross socket 18 to drive the movable shaft 10 and the fixed shaft 9 to rotate synchronously, thereby driving the cleaning brush 11 to rotate, so as to prevent the filter housings 8 from clogging. After the operation is completed, the assembly bolt 16 is unscrewed to unlock the fixed cylinder 4 and the movable cylinder 5, and then the fixed cylinder 4 is cleaned. The processing cylinder cover 2 is opened and removed, and the filter housings 8 and the movable shaft 10 are pulled out one by one. The connecting bolt 21 is unscrewed to unlock and disassemble the cleaning brush 11.
Claims
1. A filtration device adapted to an oil-water separator, characterized in that: The system includes a processing cylinder (1), a processing cylinder cover (2) fastened to the upper surface of the processing cylinder (1), a connecting pipe (3) connected to the upper surface of the processing cylinder (1), a fixed cylinder (4) connected to the end of the connecting pipe (3), a movable cylinder (5) detachably installed at the end of the fixed cylinder (4), an inlet pipe (6) installed on the movable cylinder (5), and an outlet pipe (7) penetrating the lower surface of the processing cylinder (1). The processing cylinder (1) contains several... A filter housing (8) is arranged from top to bottom with the mesh size decreasing from top to bottom. A fixed shaft (9) is rotatably mounted on the filter housing (8). A motor (17) is fixedly mounted on the processing cylinder cover (2). A movable shaft (10) is movably arranged between two adjacent fixed shafts (9) and between the output shaft of the motor (17) and the fixed shaft (9) at the top position. A cleaning brush (11) is detachably mounted on the outer surface of the movable shaft (10).
2. The filter device adapted to an oil-water separator according to claim 1, characterized in that: A motor (12) is fixedly installed on the side of the movable cylinder (5). The output shaft of the motor (12) extends into the interior of the movable cylinder (5) and a crushing shaft (13) is fixedly installed thereon. Several crushing blades (14) are fixedly installed on the outer surface of the crushing shaft (13).
3. The filter device adapted to an oil-water separator according to claim 1, characterized in that: Assembly rings (15) are fixedly installed on the outer surface of the fixed cylinder (4) and the outer surface of the movable cylinder (5), and several assembly bolts (16) are threaded between the two assembly rings (15).
4. The filter device adapted to an oil-water separator according to claim 1, characterized in that: Both ends of the movable shaft (10) are fixedly installed with cross sockets (18), and both ends of the fixed shaft (9) and the output shaft end of the motor (17) are provided with cross slots that cooperate with the cross sockets (18).
5. The filter device adapted to an oil-water separator according to claim 1, characterized in that: The outer surface of the filter housing (8) is fixedly equipped with several limiting plates (19), and the inner wall of the processing cylinder (1) is provided with several limiting slots. The limiting plates (19) are used in conjunction with the limiting slots.
6. The filtration device adapted to an oil-water separator according to claim 1, characterized in that: A connecting plate (20) is fixedly installed on the outer surface of the movable shaft (10). A connecting bolt (21) is threaded between the connecting plate (20) and the cleaning brush (11). An alignment block (22) is fixedly installed on the surface of the cleaning brush (11). An alignment hole is provided on the connecting plate (20) for the alignment block (22) to be inserted.