A forming and shearing machine for battery protection plate fuse
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- DONGGUAN XINGKAITAI ELECTRONICS TECH
- Filing Date
- 2025-09-02
- Publication Date
- 2026-08-07
AI Technical Summary
[0004]本实用新型的目的在于提供一种电池保护板保险丝的成型剪脚机,能够一次性将所有保险丝取出,工作效率高,且不易损伤保险丝,以解决上述背景技术中提出的现有拿取保险丝的做法效率低、且容易损伤保险丝的问题
[0015]与现有技术相比,本实用新型的有益效果是:通过驱动机构带动折弯上模下压,直至折弯上模与折弯下模合模,以将保险丝引脚折弯成相应形状;折弯结束后,驱动机构带动折弯上模上行,直至折弯上模与折弯下模完全脱离;随后通过顶出机构将所有保险丝从折弯槽内顶出;顶出机构能够一次性将所有保险丝取出,且不易损伤保险丝,从而大大提高了工作效率。
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Figure CN224600401U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of fuse processing technology, specifically a forming and cutting machine for battery protection board fuses. Background Technology
[0002] The battery protection board protects the battery during charging and discharging, and includes fuses, a switching circuit, and an overvoltage protection chip. When the battery voltage exceeds a certain value, the overvoltage protection chip controls the switching circuit to conduct, grounding the fuse to reduce the voltage at the cell connection terminals and the current through the fuse. Continued overcharging eventually causes the fuse to blow, thus protecting the battery from overcharging. The fuse also needs to be deformed after manufacturing to facilitate installation.
[0003] In the current fuse manufacturing process, the fuse is typically cut to the required length using a shearing device, and then bent into shape using a forming device. However, because the bent fuse is tightly embedded in the bending die of the forming device, it needs to be manually removed from the die after the bending operation is completed. This method is not only time-consuming and labor-intensive, resulting in low efficiency, but it also easily damages the fuse, causing product quality problems. Summary of the Invention
[0004] The purpose of this invention is to provide a forming and cutting machine for battery protection board fuses, which can remove all fuses at once, with high work efficiency and less risk of damaging the fuses, thereby solving the problems of low efficiency and easy damage to fuses in the existing fuse removal methods mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: A forming and shearing machine for battery protection board fuses includes a base, a support column, and a support platform. The support column is erected on one side of the top surface of the base, and the support platform is connected to the top of the support column. A lower bending die is provided in the middle of the top surface of the base, and an upper bending die that can move up and down is provided below the support platform. A driving mechanism is provided on the support platform for driving the upper bending die to move up and down. A receiving groove is formed on the top surface of the lower bending die along its length direction. Protrusions are formed on the top surfaces of the lower bending die on both sides of the receiving groove. A groove that matches the protrusions is formed on the bottom surface of the upper bending die. A plurality of bending grooves are formed on the top surface of the lower bending die at equal intervals. An ejection mechanism for ejecting the fuse from the bending groove is provided in the receiving groove.
[0006] Preferably, the ejection mechanism includes a hinge seat, an ejector rod, and a second cylinder. A step is provided on one edge of the top surface of the lower bending die. The hinge seat is installed on the bottom wall of the step. One end of the ejector rod is hinged to the hinge seat, and the other end passes through the receiving groove and is hinged to the piston rod of the second cylinder. The end of the second cylinder away from the ejector rod is hinged to the base.
[0007] Preferably, the driving mechanism includes a lifting plate, a mounting block, two shearing plates, and a first cylinder. The lifting plate is vertically disposed below the support platform. The mounting block is connected to the bottom surface of the lifting plate. The two shearing plates are disposed opposite each other on both sides of the mounting block. The bending upper die is movably disposed between the two shearing plates. The first cylinder is mounted on the support platform, with one end of it connected downward to the lifting plate.
[0008] Preferably, the shearing plate and the edge of the bending lower die are staggered vertically.
[0009] Preferably, the driving mechanism includes two slide rods and two springs. The two slide rods are arranged opposite each other at the bottom of the mounting block and perpendicular to the bottom surface of the mounting block. The upper bending die is slidably arranged on the two slide rods. The spring is sleeved on the slide rod. One end of the spring is connected upward to the bottom surface of the mounting block, and the other end is connected downward to the top surface of the upper bending die.
[0010] Preferably, the bottom surface of the mounting block is provided with two opposing limiting blocks.
[0011] Preferably, the shearing plate has two opposing guide grooves along the vertical direction, and the two sides of the bending upper die are respectively connected to guide shafts that are movably disposed in the guide grooves.
[0012] Preferably, both the protrusion and the groove are conical, and the bending groove is conical at the protrusion position; the bending groove extends into the receiving groove.
[0013] Preferably, a finished product frame is provided below the end of the top rod near the hinge seat. The finished product frame is installed on the base, and the bottom surface and inner wall of the finished product frame are covered with a sponge layer.
[0014] Preferably, inclined receiving plates are provided on both sides of the bending lower die, and a waste frame is provided on one side of the finished product frame, with the bottom end of the receiving plate extending into the waste frame.
[0015] Compared with the prior art, the beneficial effects of this utility model are as follows: the driving mechanism drives the upper bending die to press down until the upper bending die and the lower bending die are closed, so as to bend the fuse lead into the corresponding shape; after the bending is completed, the driving mechanism drives the upper bending die to move up until the upper bending die and the lower bending die are completely separated; then the ejection mechanism ejects all fuses from the bending groove; the ejection mechanism can remove all fuses at once and is not easy to damage the fuses, thereby greatly improving work efficiency. Attached Figure Description
[0016] Figure 1 This is a front view of a forming and cutting machine for a battery protection board fuse according to this utility model; Figure 2 This is a side view of a forming and cutting machine for a battery protection board fuse according to the present invention; Figure 3 This is a side view of the battery protection board fuse being ejected by a forming and shearing machine according to the present invention.
[0017] The corresponding reference numerals in the attached drawings are as follows: 1. Base; 2. Support column; 3. Support platform; 4. Lower bending die; 41. Receiving groove; 42. Protrusion; 43. Bending groove; 44. Thrust; 45. Step; 5. Upper bending die; 51. Groove; 52. Guide shaft; 53. Limiting groove; 6. Drive mechanism; 61. Lifting plate; 62. Mounting block; 63. Shearing plate; 631. Guide groove; 64. First cylinder; 65. Slide rod; 66. Spring; 67. Limiting block; 7. Ejection mechanism; 71. Hinge seat; 72. Ejector rod; 73. Second cylinder; 8. Finished product frame; 9. Receiving plate; 10. Scrap frame; 11. Guide rod. Detailed Implementation
[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0019] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "transverse," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," and "counterclockwise," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description. They do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined with "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "several" or "more than" means two or more, unless otherwise explicitly specified. In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0020] Please see Figure 1-3 A forming and shearing machine for battery protection board fuses includes a base 1, a support column 2, and a support platform 3. The support column 2 is erected on one side of the top surface of the base 1, and the support platform 3 is connected to the top of the support column 2. A lower bending die 4 is provided in the middle of the top surface of the base 1, and an upper bending die 5, which can move up and down, is provided below the support platform 3, opposite to the lower bending die 4. A driving mechanism 6 is provided on the support platform 3 for driving the upper bending die 5 to rise and fall. A receiving groove 41 is formed on the top surface of the lower bending die 4 along its length. Protrusions 42 are formed on the top surfaces of the lower bending die 4 on both sides of the receiving groove 41, and grooves 51 that fit the protrusions 42 are formed on the bottom surface of the upper bending die 5. A plurality of bending grooves 43 are arranged at equal intervals on the top surface of the lower bending die 4, and an ejection mechanism 7 for ejecting the fuse from the bending groove 43 is provided in the receiving groove 41.
[0021] In this embodiment, both the protrusion 42 and the groove 51 are conical, and the bending groove 43 is conical at the position of the protrusion 42; the bending groove 43 extends into the receiving groove 41.
[0022] Please see Figure 1-2During bending, the fuse is first placed on the lower bending die 4, with the fuse leads positioned in the bending groove 43 and the fuse body positioned above the receiving groove 41. Then, the drive mechanism 6 drives the upper bending die 5 downwards until it closes with the lower bending die 4, bending the fuse leads into the appropriate shape. After bending, the drive mechanism 6 drives the upper bending die 5 upwards until it completely separates from the lower bending die 4. Please refer to [link to relevant documentation]. Figure 3 Then, all fuses can be ejected from the bending groove 43 by the ejection mechanism 7; this utility model can remove all fuses at once and is not easy to damage the fuses, which greatly improves work efficiency.
[0023] Please see Figure 1-2 The driving mechanism 6 includes a lifting plate 61, a mounting block 62, two shearing plates 63, and a first cylinder 64. The lifting plate 61 is vertically mounted below the support platform 3. The mounting block 62 is connected to the bottom surface of the lifting plate 61. The two shearing plates 63 are arranged opposite each other on both sides of the mounting block 62. The bending upper die 5 is movably mounted between the two shearing plates 63. The first cylinder 64 is mounted on the support platform 3, with one end connected downward to the lifting plate 61, for driving the lifting plate 61 to rise and fall.
[0024] The shearing plate 63 and the edge of the bending lower die 4 are staggered vertically. When the shearing plate 63 descends with the lifting plate 61 to the position of the bending lower die 4, the shearing plate 63 works with the edge of the bending lower die 4 to cut off the fuse pins. This cuts off the pins while the fuse is being bent, without having to cut off the excess pins after the pins are bent, thus improving work efficiency.
[0025] Please see Figure 1-2 The shearing plate 63 has two opposing guide grooves 631 along the vertical direction. The bending upper die 5 has guide shafts 52 connected to its two sides, which are movably disposed within the guide grooves 631. Through the cooperation of the guide shafts 52 and the guide grooves 631, the bending upper die 5 can stably rise and fall between the two shearing plates 63. In this embodiment, a limiting protrusion ring is formed on the outer circumferential surface of the guide shaft 52 extending beyond the shearing plate 63. The limiting protrusion ring serves to position the bending upper die 5.
[0026] The drive mechanism 6 includes two slide rods 65 and two springs 66. The two slide rods 65 are arranged opposite each other at the bottom of the mounting block 62 and perpendicular to the bottom surface of the mounting block 62. The bending upper die 5 is slidably mounted on the two slide rods 65. The spring 66 is sleeved on the slide rod 65, with one end of the spring 66 connected upward to the bottom surface of the mounting block 62 and the other end connected downward to the top surface of the bending upper die 5. The bottom surface of the mounting block 62 is provided with two opposing limiting blocks 67 to limit the distance the bending upper die 5 moves towards the mounting block 62.
[0027] During bending, the first cylinder 64 drives the lifting plate 61, mounting block 62, two shearing plates 63, and bending upper die 5 to press down. When the bending upper die 5 and bending lower die 4 are closed, the two shearing plates 63 continue to descend, working with the edge of the bending lower die 4 to cut off the fuse pin. Meanwhile, the bending upper die 5 continuously compresses the spring 66 during this process. When the two limit blocks 67 at the bottom of the mounting block 62 press against the top surface of the bending upper die 5, the bending upper die 5 works with the bending lower die 4 to bend the fuse pin. Then, the first cylinder 64 drives the lifting plate 61, mounting block 62, two shearing plates 63, and bending upper die 5 to rise, thus opening the die.
[0028] In this embodiment, protrusions 44 are formed on both sides of the receiving groove 41 on the top surface of the lower bending die 4, and a limiting groove 53 adapted to the protrusions 44 is provided on the bottom surface of the upper bending die 5; the upper bending die 5 and the lower bending die 4 are accurately closed by the cooperation of the protrusions 44 and the limiting groove 53.
[0029] Please see Figure 1 Two guide rods 11 are arranged opposite each other on the base 1, and the lifting plate 61 is movably arranged on the two guide rods 11 in the vertical direction.
[0030] Please see Figure 1-2 The ejection mechanism 7 includes a hinge seat 71, an ejector rod 72, and a second cylinder 73. A step 45 is provided on one edge of the top surface of the lower bending die 4. The hinge seat 71 is installed on the bottom wall of the step 45. One end of the ejector rod 72 is hinged to the hinge seat 71, and the other end passes through the receiving groove 41 and is hinged to the piston rod of the second cylinder 73. The end of the second cylinder 73 away from the ejector rod 72 is hinged to the base 1.
[0031] Please see Figure 3 After the fuse lead is cut off and formed, the bending upper die 5 moves upward to open the mold. At this time, the second cylinder 73 can be activated. The second cylinder 73 drives the ejector rod 72 to swing upward around the hinge point with the hinge seat 71 towards the receiving groove 41. During the swinging process, the ejector rod 72 pushes the fuse upward so that the fuse lead is disengaged from the bending groove 43. Then the fuse slides downward along the axial direction of the ejector rod 72 to complete the discharge. Finally, the second cylinder 73 drives the ejector rod 72 to reset.
[0032] Please see Figure 1-2A finished product frame 8 is provided below the end of the push rod 72 near the hinge seat 71. The finished product frame 8 is mounted on the base 1 and is used to receive the fuse that slides down from the push rod 72. In this embodiment, the bottom surface and inner wall of the finished product frame 8 are covered with a sponge layer to prevent the surface of the fuse from being damaged by impact with the finished product frame 8 when it is being cut. Inclined receiving plates 9 are provided on both sides of the bending lower die 4. A waste frame 10 is provided on one side of the finished product frame 8. The bottom end of the receiving plate 9 extends into the waste frame 10. The receiving plate 9 is used to receive the cut lead waste, and the waste frame 10 is used to collect the lead waste.
[0033] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A forming and cutting machine for battery protection board fuses, comprising a base (1), a support column (2), and a support platform (3), wherein the support column (2) is erected on one side of the top surface of the base (1), and the support platform (3) is connected to the top of the support column (2), characterized in that: A bending lower die (4) is provided in the middle of the top surface of the base (1), and a bending upper die (5) that can move up and down is provided below the support platform (3). A driving mechanism (6) is provided on the support platform. A receiving groove (41) is provided on the top surface of the bending lower die (4) along its length direction. A protrusion (42) is formed on the top surface of the bending lower die (4) on both sides of the receiving groove (41). A groove (51) that matches the protrusion (42) is formed on the bottom surface of the bending upper die (5). A number of bending grooves (43) are arranged at equal intervals on the top surface of the bending lower die (4). An ejection mechanism (7) for ejecting the fuse from the bending groove (43) is provided in the receiving groove (41).
2. The forming and cutting machine for battery protection board fuses according to claim 1, characterized in that: The ejection mechanism (7) includes a hinge seat (71), an ejector rod (72), and a second cylinder (73). A step (45) is provided on one edge of the top surface of the bending die (4). The hinge seat (71) is installed on the bottom wall of the step (45). One end of the ejector rod (72) is hinged to the hinge seat (71), and the other end passes through the receiving groove (41) and is hinged to the piston rod of the second cylinder (73). The end of the second cylinder (73) away from the ejector rod (72) is hinged to the base (1).
3. The forming and cutting machine for battery protection board fuses according to claim 1, characterized in that: The drive mechanism (6) includes a lifting plate (61), a mounting block (62), two shearing plates (63), and a first cylinder (64). The lifting plate (61) is raised and lowered below the support platform (3). The mounting block (62) is connected to the bottom surface of the lifting plate (61). The two shearing plates (63) are arranged opposite to each other on both sides of the mounting block (62). The bending upper die (5) is movably arranged between the two shearing plates (63). The first cylinder (64) is mounted on the support platform (3), and one end of it is connected downward to the lifting plate (61).
4. The forming and cutting machine for battery protection board fuses according to claim 3, characterized in that: The shearing plate (63) and the lower bending die (4) are offset vertically.
5. The forming and cutting machine for battery protection board fuses according to claim 3, characterized in that: The driving mechanism (6) includes two slide rods (65) and two springs (66). The two slide rods (65) are arranged opposite each other at the bottom of the mounting block (62) and perpendicular to the bottom surface of the mounting block (62). The bending upper die (5) is slidably arranged on the two slide rods (65). The springs (66) are sleeved on the slide rods (65). One end of the spring (66) is connected upward to the bottom surface of the mounting block (62), and the other end is connected downward to the top surface of the bending upper die (5).
6. The forming and cutting machine for battery protection board fuses according to claim 5, characterized in that: The bottom surface of the mounting block (62) is provided with two opposing limiting blocks (67).
7. The forming and cutting machine for battery protection board fuses according to claim 3, characterized in that: The shearing plate (63) has two opposite guide grooves (631) in the vertical direction, and the two sides of the bending upper die (5) are respectively connected to guide shafts (52) that are movably disposed in the guide grooves (631).
8. The forming and cutting machine for battery protection board fuses according to any one of claims 1-7, characterized in that: Both the protrusion (42) and the groove (51) are conical, and the bending groove (43) is conical at the position of the protrusion (42); the bending groove (43) extends into the receiving groove (41).
9. The forming and cutting machine for battery protection board fuses according to claim 2, characterized in that: The top rod (72) is provided with a finished frame (8) below one end near the hinge seat (71). The finished frame (8) is installed on the base (1). The bottom surface and inner wall of the finished frame (8) are covered with a sponge layer.
10. The forming and cutting machine for the battery protection board fuse according to claim 9, characterized in that: Inclined receiving plates (9) are provided on both sides of the bending lower die (4), and a waste frame (10) is provided on one side of the finished product frame (8). The bottom end of the receiving plate (9) extends into the waste frame (10).