A plastic film production mixing device
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- GUANGZHOU JUNYONG DECORATION MATERIALS CO LTD
- Filing Date
- 2024-10-29
- Publication Date
- 2026-08-07
AI Technical Summary
[0004]本实用新型旨在于解决背景技术中存在的缺点,提供塑料薄膜生产用混料装置,为解决上述问题,通过进料组件的设置,能够确保所有成分在混料装置内得到充分的混合,避免因局部堆积造成的混合不均问题,并通过防堵组件的设置,能够有效防止出料口堵塞,确保物料顺畅流出
[0013]本实用新型优点在于,通过进料组件的设置,能够确保所有成分在混料装置内得到充分的混合,避免因局部堆积造成的混合不均问题,从而提高最终产品的质量;
Smart Images

Figure CN224602025U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of plastic film production technology, specifically to a mixing device for plastic film production. Background Technology
[0002] Plastic film is a thin, flexible sheet material made of synthetic polymers. It has many excellent properties such as transparency, chemical resistance, water resistance, and insulation, and is widely used in the packaging, agriculture, and construction industries. In the production of plastic film, in order to ensure the consistency of film thickness, color, and transparency, as well as to reduce uneven dispersion during extrusion and improve the efficiency of subsequent processing, a mixing device is usually used to premix raw materials such as colorants, additives, and solid base resins according to the formula ratio. Then, the mixed raw materials are put into the extruder and heated to melt. After that, they are quickly cooled and shaped by a cooling and shaping device, thus completing the production of plastic film.
[0003] However, existing plastic film mixing devices still have certain defects when in use. For example, after the premixing of raw materials such as colorants, additives and solid substrate resins is completed, the raw materials are still solid. During discharge, the solid raw materials are prone to clogging the discharge pipe of the mixing device. In addition, after the existing plastic film mixing device is fed, the solid raw materials in the mixing device are prone to local accumulation, which affects the mixing efficiency. Utility Model Content
[0004] The present invention aims to address the shortcomings of the prior art by providing a mixing device for plastic film production. To solve the above problems, the feeding component ensures that all components are fully mixed in the mixing device, avoiding uneven mixing caused by local accumulation. Furthermore, the anti-clogging component effectively prevents blockage at the discharge port, ensuring smooth material flow.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a mixing device for plastic film production, comprising: a base, a mixing box on the top of the base, and a feeding hopper above the mixing box; a feeding assembly disposed between the base and the feeding hopper for improving the mixing effect, the feeding assembly including a dual-axis motor and a turntable; and an anti-blocking assembly disposed inside the base for preventing pipe blockage, the anti-blocking assembly including a push rod, a spring, a servo motor, and a cam.
[0006] Furthermore, a limiting opening is provided on the top of the base, the mixing box is located inside the limiting opening, and a limiting plate is provided on the outside of the mixing box.
[0007] Furthermore, the mixing box has a mixing chamber inside, and a fixing block is provided on the top of the inner wall of the mixing chamber. A dual-axis motor is provided inside the fixing block, and a turntable is connected to the top of the dual-axis motor through a rotating shaft.
[0008] Furthermore, the bottom of the dual-shaft motor is connected to multiple stirring paddles via a rotating shaft, and the bottom of the dual-shaft motor is also connected to two scrapers via a rotating shaft. The scrapers can sweep the material inside the mixing chamber into the discharge port, accelerating the discharge of the material.
[0009] Furthermore, the bottom of the feeding hopper is provided with a feeding pipe, the top of the feeding hopper is provided with a magnet, the top of the magnet is magnetically connected to an iron block, and the top of the iron block is provided with a cover plate. The setting of the magnet and the iron block makes it easy to seal the feeding hopper when the device is not in use, so as to prevent external dust from entering the device.
[0010] Furthermore, the base has an internal equipment cavity containing a servo motor connected to a cam via a rotating shaft. A connecting rod is also located within the equipment cavity, with a spring sleeved on its outer side. A discharge port is located at the bottom of the base, containing a top rod. A positioning groove is located on one side of the inner wall of the discharge port, and a receiving groove is located on the inner side of the discharge port. An electric telescopic rod is located inside the base, with a sealing plate fixedly connected to one end. A rubber block is fixedly connected to the top of the sealing plate. The electric telescopic rod, sealing plate, and rubber block together seal the discharge port, preventing the raw materials inside the mixing chamber from leaking to the outside during mixing.
[0011] Furthermore, the bottom end of the connecting rod protrudes from the bottom of the mixing box and is fixedly connected to a fixing rod, and the bottom end of the top rod is fixedly connected to the fixing rod.
[0012] This utility model provides a mixing device for plastic film production, which has the following advantages:
[0013] The advantage of this invention is that, through the design of the feeding component, it can ensure that all components are fully mixed in the mixing device, avoiding uneven mixing caused by local accumulation, thereby improving the quality of the final product.
[0014] Secondly, the anti-blocking components effectively prevent the discharge port from becoming clogged, ensuring smooth material flow and avoiding downtime for cleaning due to blockages, thereby improving production efficiency. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model.
[0016] Figure 2 This is a cross-sectional view of the overall structure of this utility model.
[0017] Figure 3 This is a cross-sectional view of the equipment cavity structure of this utility model.
[0018] Figure 4 This is a cross-sectional view of the fixing block structure of this utility model.
[0019] Figure 5 This is a schematic diagram of the connecting rod structure of this utility model.
[0020] Figure 6 This is a cross-sectional schematic diagram of the fixing block structure of this utility model.
[0021] Figure 7 For the present utility model Figure 4 Enlarged view of point A.
[0022] Figure 1-7 Components: 1. Base; 101. Limiting port; 102. Limiting plate; 103. Equipment cavity; 2. Mixing box; 201. Mixing chamber; 202. Fixing block; 203. Dual-axis motor; 204. Turntable; 205. Stirring paddle; 206. Scraper; 3. Feed hopper; 301. Feed pipe; 302. Cover plate; 303. Iron block; 304. Magnet; 4. Servo motor; 401. Cam; 402. Spring; 403. Connecting rod; 404. Fixing rod; 405. Top rod; 5. Discharge port; 501. Positioning groove; 502. Storage groove; 6. Electric telescopic rod; 601. Sealing plate; 602. Rubber block. Detailed Implementation
[0023] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this application, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of this application without creative effort are within the scope of protection of this application.
[0024] The following disclosure provides many different embodiments or examples for implementing different structures of this application. To simplify the disclosure, specific examples of components and arrangements are described below. Of course, these are merely examples and are not intended to limit the scope of this application. Furthermore, reference numerals and / or letters may be repeated in different examples; such repetition is for simplification and clarity and does not in itself indicate a relationship between the various embodiments and / or arrangements discussed. In addition, various specific examples of processes and materials are provided in this application, but those skilled in the art will recognize the application of other processes and / or the use of other materials.
[0025] This application provides a mixing device for plastic film production. This mixing device, through the configuration of the feeding component, ensures that all components are fully mixed within the mixing device, avoiding uneven mixing caused by localized accumulation. Furthermore, the anti-clogging component effectively prevents outlet blockage, ensuring smooth material flow. The mixing device for plastic film production will be described in detail below. It should be noted that the order of description of the following embodiments is not intended to limit the preferred order of the embodiments.
[0026] The present application will now be described in detail with reference to the accompanying drawings and specific embodiments.
[0027] Please see Figure 1-7 In this embodiment, a mixing device for producing plastic film is provided, comprising: a base 1, a mixing box 2 on the top of the base 1, and a feeding hopper 3 above the mixing box 2; a feeding component disposed between the base 1 and the feeding hopper 3 for improving the mixing effect, the feeding component including a dual-axis motor 203 and a turntable 204; and an anti-blocking component disposed inside the base 1 for preventing pipe blockage, the anti-blocking component including a push rod 405, a spring 402, a servo motor 4 and a cam 401.
[0028] Furthermore, during use, various raw materials are fed into the mixing chamber 201 through the feed hopper 3, and the dual-shaft motor 203 is started. The dual-shaft motor 203 drives the turntable 204 to rotate, so that the various raw materials falling onto the turntable 204 are scattered in all directions under the action of centrifugal force, so as to reduce the local accumulation of certain raw materials.
[0029] Furthermore, the servo motor 4 is activated to make the cam 401 continuously perform circular motion, and in conjunction with the spring 402, the connecting rod 403 drives the push rod 405 to move up and down reciprocally inside the discharge port 5, thereby loosening the material inside the discharge port 5 and reducing the possibility of blockage.
[0030] The base 1 has a limiting port 101 at the top, the mixing box 2 is located inside the limiting port 101, and the mixing box 2 has a limiting plate 102 on the outside; the mixing box 2 has a mixing chamber 201 inside, the top of the inner wall of the mixing chamber 201 has a fixing block 202, the fixing block 202 has a dual-axis motor 203 inside, the top of the dual-axis motor 203 is connected to a turntable 204 through a rotating shaft; the bottom of the dual-axis motor 203 is connected to multiple stirring paddles 205 through a rotating shaft, and the bottom of the dual-axis motor 203 is connected to two scrapers 206 through a rotating shaft.
[0031] In use, the dual-shaft motor 203 is started, which drives the turntable 204, stirring paddle 205 and scraper 206 to rotate. At this time, the raw materials falling to the top of the turntable 204 will be scattered in all directions under the action of centrifugal force, thereby reducing the local accumulation of certain raw materials after entering the mixing chamber 201. The rotating stirring paddle 205 and scraper 206 can mix the scattered raw materials, and the rotating scraper 206 can sweep the material inside the mixing chamber 201 into the discharge port 5, accelerating the discharge of materials.
[0032] The feed hopper 3 has a feed pipe 301 at the bottom and a magnet 304 at the top. The top of the magnet 304 is magnetically connected to an iron block 303. The top of the iron block 303 is covered with a cover plate 302. The magnet 304 and the iron block 303 are designed to seal the feed hopper 3 when the device is not in use, preventing external dust from entering the device.
[0033] The base 1 has an internal equipment cavity 103, which houses a servo motor 4. The servo motor 4 is connected to a cam 401 via a rotating shaft. The equipment cavity 103 also has a connecting rod 403, with a spring 402 sleeved on its outer side. The bottom of the base 1 has a discharge port 5, which houses a top rod 405. One side of the inner wall of the discharge port 5 has a positioning groove 501, and another side of the inner wall has a receiving groove 502. The base 1 also has an electric telescopic rod 6, with a sealing plate 601 fixedly connected to one end. A rubber block 602 is fixedly connected to the top of the sealing plate 601. The bottom end of the connecting rod 403 protrudes from the bottom of the mixing chamber 2 and is fixedly connected to a fixing rod 404. The bottom end of the top rod 405 is fixedly connected to the fixing rod 404. Through the electric telescopic rod 6, the sealing plate 601, and the rubber block 602, the discharge port 5 can be sealed to prevent the raw materials inside the mixing chamber 201 from leaking to the outside during mixing.
[0034] During the material discharge process, the operator can start the servo motor 4, which rotates the cam 401. This causes one end of the cam 401 to intermittently push the connecting rod 403 to compress the spring 402, causing the spring 402 to undergo elastic deformation. This causes the fixed rod 404 and the push rod 405 to move downwards. Then, through the elastically deformed spring 402, the connecting rod 403, the fixed rod 404, and the push rod 405 to move upwards. The servo motor 4 continuously causes the cam 401 to perform circular motion, which continuously causes the push rod 405 to move up and down reciprocally inside the discharge port 5, thereby loosening the material inside the discharge port 5 and reducing the possibility of blockage.
[0035] The working principle is as follows:
[0036] In use, pull the cover plate 302 to release the magnetic connection between the iron block 303 and the magnet 304, open the feed hopper 3, and pour all kinds of raw materials into the feed hopper 3. The raw materials fall through the feed pipe 301 to the top of the turntable 204. Then start the dual-shaft motor 203, which drives the turntable 204, the stirring paddle 205 and the scraper 206 to rotate. At this time, the raw materials falling to the top of the turntable 204 will be scattered in all directions under the action of centrifugal force, thereby reducing the local accumulation of certain raw materials after entering the mixing chamber 201. The rotating stirring paddle 205 and scraper 206 can mix the scattered raw materials.
[0037] Furthermore, after mixing is complete, the stirring paddle 205 and scraper 206 are kept rotating, and the electric telescopic rod 6 is controlled to move the sealing plate 601 into the receiving trough 502, so that the discharge port 5 is connected to the mixing chamber 201. At this time, the rotating scraper 206 will sweep the material inside the mixing chamber 201 into the discharge port 5, so that the raw material is discharged from the mixing chamber 201 through the discharge port 5. During the discharge process, the operator can start the servo motor 4, and the servo motor 4 will rotate the cam 401, so that the cam 401... One end of the push rod 403 intermittently compresses the spring 402, causing the spring 402 to undergo elastic deformation, which in turn drives the fixed rod 404 and the push rod 405 to move downward. Then, through the elastically deformed spring 402, the push rod 403, the fixed rod 404 and the push rod 405 are driven upward. The servo motor 4 continuously causes the cam 401 to perform circumferential motion, which continuously causes the push rod 405 to move up and down reciprocally inside the discharge port 5, thereby loosening the material inside the discharge port 5 and reducing the possibility of blockage.
[0038] In addition, a control panel is provided on one side of the mixing box 2. The control panel can control the start and stop of the dual-axis motor 203, the servo motor 4 and the electric telescopic rod 6. The power of the device is provided by an external power source.
[0039] The control program involved in this utility model can be implemented by those skilled in the art based on the same or similar principles in the prior art, and this part is not the innovation of this utility model.
[0040] In the above embodiments, the descriptions of each embodiment have different focuses. For parts not described in detail in a certain embodiment, please refer to the relevant descriptions in other embodiments.
[0041] The above provides a detailed description of a mixing device for producing plastic film according to the embodiments of this application. Specific examples have been used to illustrate the principles and implementation methods of this application. The description of the above embodiments is only for the purpose of helping to understand the technical solutions and core ideas of this application. Those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. These modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this application.
Claims
1. A mixing device for producing plastic film, characterized in that, include: A base (1) is provided with a mixing box (2) on the top of the base (1), and a feeding hopper (3) is provided above the mixing box (2); A feeding assembly, located between the base (1) and the feed hopper (3), is used to improve the mixing effect. The feeding assembly includes a dual-axis motor (203) and a turntable (204). An anti-blocking component located inside the base (1) is used to prevent pipe blockage. The anti-blocking component includes a push rod (405), a spring (402), a servo motor (4), and a cam (401).
2. The mixing device for plastic film production according to claim 1, characterized in that, The base (1) has a limiting port (101) at the top, the mixing box (2) is located inside the limiting port (101), and the mixing box (2) has a limiting plate (102) on the outside.
3. The mixing device for plastic film production according to claim 1, characterized in that, The mixing box (2) has a mixing chamber (201) inside. A fixing block (202) is provided on the top of the inner wall of the mixing chamber (201). A dual-axis motor (203) is provided inside the fixing block (202). A turntable (204) is connected to the top of the dual-axis motor (203) through a rotating shaft.
4. The mixing device for plastic film production according to claim 3, characterized in that, The bottom of the dual-shaft motor (203) is connected to multiple stirring blades (205) via a rotating shaft, and the bottom of the dual-shaft motor (203) is connected to two scrapers (206) via a rotating shaft.
5. The mixing device for plastic film production according to claim 1, characterized in that, The bottom of the feeding hopper (3) is provided with a feeding pipe (301), the top of the feeding hopper (3) is provided with a magnet (304), the top of the magnet (304) is magnetically connected to an iron block (303), and the top of the iron block (303) is provided with a cover plate (302).
6. The mixing device for plastic film production according to claim 1, characterized in that, The base (1) has an equipment cavity (103) inside, and a servo motor (4) is provided inside the equipment cavity (103). The servo motor (4) is connected to a cam (401) through a rotating shaft. A connecting rod (403) is provided inside the equipment cavity (103). A spring (402) is sleeved on the outside of the connecting rod (403). A discharge port (5) is provided at the bottom of the base (1). A top rod (405) is provided inside the discharge port (5). A positioning groove (501) is provided on one side of the inner wall of the discharge port (5). A storage groove (502) is provided on one side of the inner wall of the discharge port (5). An electric telescopic rod (6) is provided inside the base (1). A sealing plate (601) is fixedly connected to one end of the electric telescopic rod (6). A rubber block (602) is fixedly connected to the top of the sealing plate (601).
7. The mixing device for plastic film production according to claim 6, characterized in that, The bottom end of the connecting rod (403) protrudes from the bottom of the mixing box (2) and is fixedly connected to the fixing rod (404). The bottom end of the top rod (405) is fixedly connected to the fixing rod (404).