A lifting and pouring device
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ZHEJIANG AKAN IND CO LTD
- Filing Date
- 2025-08-29
- Publication Date
- 2026-08-07
AI Technical Summary
[0004]针对现有技术中所存在的不足,本实用新型提供了一种提升倒料装置,用于解决传统倒料方式中存在的操作繁琐、劳动强度大、且存在安全隐患的技术问题
[0014]本产品提升倒料装置通过将提升框架转动设置于水平支撑轴杆上,并配备专用驱动组件控制提升框架带动装有产品的物料框进行翻转运动,有效解决了传统倒料方式中存在的操作繁琐、劳动强度大、安全隐患多等问题。本结构实现了物料框的平稳提升与可控的翻转倒料,显著提高了倒料过程的自动化程度与作业效率,同时避免了人工直接操作时可能引发的物料洒落,改善了工作环境;其整体结构紧凑、动作协调可靠,降低了操作人员的劳动负荷,适用于多种工业场景下的产品物料转运与倾倒需求,具有较高的实用性与安全性。
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Figure CN224604175U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of transfer equipment technology, and in particular to a lifting and unloading device. Background Technology
[0002] After PPR pipe fittings with inserts are manufactured, they need to be marked, counted, and packaged. During packaging, the products are typically arranged in frames, and the entire frame is manually poured into the packaging equipment.
[0003] The weight of a whole crate of products is about 50KG. This method relies heavily on manual handling and dumping, which is not only extremely labor-intensive and inefficient, but also poses a high risk of workplace injuries. In addition, manual operation makes it difficult to avoid material spillage during dumping, which affects product quality and the workshop environment. Utility Model Content
[0004] To address the shortcomings of existing technologies, this utility model provides a lifting and unloading device to solve the technical problems of cumbersome operation, high labor intensity, and safety hazards in traditional unloading methods.
[0005] The above-mentioned technical objective of this utility model is achieved through the following technical solution:
[0006] A lifting and unloading device includes a fixed frame, a horizontal support shaft rotatably mounted on the top of the fixed frame, a lifting frame for placing a material box inside the fixed frame, a top side of the lifting frame being rotatably connected to the support shaft, and a drive assembly for driving the lifting frame to rotate around the support shaft as an axis on the fixed frame.
[0007] The present invention is further configured such that: the driving assembly includes a lifting shaft and two lifting cylinders; the lifting shaft is rotatably mounted on the lifting frame; the axes of the lifting shaft and the supporting shaft are parallel to each other; a fixing seat is fixedly provided at the bottom of the fixing frame and on both sides of the end of the lifting shaft; one end of each of the two lifting cylinders is hinged to the two fixing seats respectively; and the telescopic ends of the two lifting cylinders are hinged to both ends of the lifting shaft respectively.
[0008] The present invention is further configured such that the top of the lifting frame is higher than the top of the fixing frame.
[0009] The present invention is further configured such that: the lifting frame is provided with a plurality of limiting plates for preventing the material frame from moving during material pouring.
[0010] The present invention is further provided with bearing seats at the connection points of the support shaft with the fixing frame and the lifting frame.
[0011] The present invention is further configured such that: a fisheye connector is fixedly provided on the telescopic ends of both cylinders, and the two fisheye connectors are respectively rotatably sleeved on both ends of the lifting shaft.
[0012] The present invention is further configured such that: the fixing base is provided with a plurality of connecting holes, and an expansion screw is inserted into each of the plurality of connecting holes.
[0013] Compared to the beneficial effects achieved by existing technologies:
[0014] This product's lifting and unloading device effectively solves the problems of cumbersome operation, high labor intensity, and numerous safety hazards associated with traditional unloading methods by rotating the lifting frame onto a horizontal support shaft and using a dedicated drive component to control the lifting frame to drive the material frame containing the product to rotate. This structure achieves stable lifting and controllable rotation of the material frame, significantly improving the automation level and operational efficiency of the unloading process. It also avoids material spillage that may occur during manual operation, improving the working environment. Its compact structure and reliable, coordinated movements reduce the workload of operators and are suitable for product material transfer and unloading needs in various industrial scenarios, offering high practicality and safety. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the overall structure of an embodiment of the present utility model;
[0016] Figure 2 This is a schematic diagram of the overall structure from another perspective of an embodiment of the present utility model;
[0017] Figure 3 This is a schematic diagram showing the state of the present invention during use in an embodiment.
[0018] In the above attached diagram: 1. Fixing frame; 2. Support shaft; 3. Lifting frame; 4. Lifting shaft; 5. Lifting cylinder; 6. Fixing seat; 7. Limiting plate; 8. Bearing seat; 9. Fish eye connector; 10. Connecting hole; 11. Expansion screw; 12. Material frame; 13. Storage bin. Detailed Implementation
[0019] The technical solution of this utility model will be further described below with reference to the accompanying drawings and embodiments.
[0020] Example:
[0021] Reference Figure 1 and Figure 2This application discloses a lifting and unloading device, comprising a fixed frame 1, a horizontal support shaft 2 rotatably mounted on the top of the fixed frame 1, and a lifting frame 3 for placing a material frame 12 inside the fixed frame 1. The top of the lifting frame 3 is higher than the top of the fixed frame 1, and one side of the top of the lifting frame 3 is rotatably connected to the support shaft 2. This arrangement facilitates the connection between the lifting frame 3 and the support shaft 2 at the top of the fixed frame 1. Bearing seats 8 are provided at the connection points between the support shaft 2 and the fixed frame 1 and the lifting frame 3, respectively. Through the provision of several bearing seats 8, the support shaft 2 can be effectively rotated at the top of the fixed frame 1.
[0022] like Figure 1 and Figure 2 As shown, the fixed frame 1 is equipped with a drive assembly for driving the lifting frame 3 to rotate around the support shaft 2. The drive assembly includes a lifting shaft 4 and two lifting cylinders 5. The lifting shaft 4 is rotatably mounted on the lifting frame 3, and the axes of the lifting shaft 4 and the support shaft 2 are parallel to each other. Fixed seats 6 are fixedly mounted on both sides of the bottom of the fixed frame 1 at the ends of the lifting shaft 4. One end of each of the two lifting cylinders 5 is hinged to one of the two fixed seats 6. This hinged connection allows for the installation of a rotating shaft on the fixed seat 6, enabling the bottom of the lifting cylinder 5 to be rotatably connected to the rotating shaft. Fisheye connectors 9 are fixedly mounted on the telescopic ends of both cylinders, and the two fisheye connectors 9 are rotatably fitted onto both ends of the lifting shaft 4. This arrangement effectively allows the lifting shaft 4 to rise and fall through the telescopic movement of the lifting cylinders 5, driving the lifting frame 3 to rotate around the support shaft 2, causing the material frame 12 inside the lifting frame 3 to flip and dump the product inside the material frame 12 into the storage bin 13. Figure 1 As shown, the lifting frame 3 is equipped with several limiting plates 7 to prevent the material frame 12 from moving during unloading. These limiting plates 7 are specifically located within the lifting frame 3 and on both sides of the top of the material frame 12. During unloading, they abut against the top sides of the material frame 12 and support and limit its movement. The fixing base 6 has several connecting holes 10, each with an expansion screw 11 inserted into it. The connecting holes 10 and expansion screws 11 facilitate the fixing of the overall position of the fixing frame 1.
[0023] Working principle:
[0024] During operation, the material frame 12 containing the material is placed inside the lifting frame 3 and fixed by several limiting plates 7 within the frame to prevent displacement during subsequent actions. After the equipment is started, the lifting cylinders 5 installed on both sides of the bottom of the fixed frame 1 begin to work. The cylinder extension rod pushes the lifting shaft 4 connected to it upward through the fisheye joint 9 at its top. Since the lifting shaft 4 is rotatably mounted on the lifting frame 3, and the top side of the lifting frame 3 is rotatably connected to the horizontal support shaft 2 at the top of the fixed frame 1 through the bearing seat 8, when the lifting shaft 4 is lifted by the cylinder, it forces the entire lifting frame 3 to rotate and flip stably around its hinge point with the support shaft 2. During this process, the material frame 12 inside the lifting frame 3 tilts along with the frame, thereby achieving the purpose of smoothly and controllably pouring the product inside the frame into the storage bin 13 below or into the packaging equipment.
[0025] After unloading is complete, the lifting cylinder 5 retracts, pulling the lifting shaft 4 back down, causing the lifting frame 3 to rotate in the opposite direction and return to its initial horizontal position for the next loading operation. The entire device converts the linear drive of the cylinder into the rotational motion of the lifting frame 3. The structure is reliable and the operation is smooth, effectively realizing the automated unloading of the heavy-duty material frame 12, greatly reducing the intensity of manual labor, and ensuring operational safety and unloading efficiency.
[0026] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this utility model without departing from the spirit and scope of the technical solutions of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.
Claims
1. A lifting and unloading device, comprising a fixing frame (1), characterized in that: The top of the fixed frame (1) is provided with a horizontal support shaft (2). The fixed frame (1) is provided with a lifting frame (3) for placing a material frame (12). The top side of the lifting frame (3) is rotatably connected to the support shaft (2). The fixed frame (1) is provided with a drive assembly for driving the lifting frame (3) to rotate around the support shaft (2).
2. The lifting and unloading device according to claim 1, characterized in that: The drive assembly includes a lifting shaft (4) and two lifting cylinders (5). The lifting shaft (4) is rotatably mounted on the lifting frame (3). The axes of the lifting shaft (4) and the support shaft (2) are parallel to each other. The bottom of the fixing frame (1) and both sides of the end of the lifting shaft (4) are fixedly provided with fixing seats (6). One end of the two lifting cylinders (5) is respectively hinged to the two fixing seats (6), and the telescopic ends of the two lifting cylinders (5) are respectively hinged to the two ends of the lifting shaft (4).
3. The lifting and unloading device according to claim 1, characterized in that: The top of the lifting frame (3) is higher than the top of the fixing frame (1).
4. The lifting and unloading device according to claim 1, characterized in that: The lifting frame (3) is provided with several limiting plates (7) to prevent the material box (12) from moving when pouring materials.
5. The lifting and unloading device according to claim 1, characterized in that: The support shaft (2) is provided with bearing seats (8) at the connection between it and the fixed frame (1) and the lifting frame (3).
6. The lifting and unloading device according to claim 2, characterized in that: Both cylinders are fixed with fisheye connectors (9) at their telescopic ends, and the two fisheye connectors (9) are respectively rotatably sleeved on both ends of the lifting shaft (4).
7. The lifting and unloading device according to claim 2, characterized in that: The fixing base (6) has several connecting holes (10), and expansion screws (11) are inserted into each of the several connecting holes (10).