A new type of biogas slurry fermentation tank for dairy farms
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- RIZHAO RUNSHENG YUCHUANG ENVIRONMENTAL TECH CO LTD
- Filing Date
- 2025-07-15
- Publication Date
- 2026-08-07
AI Technical Summary
[0003]现有的奶牛场沼液发酵池在使用时存在以下不足,发酵池内部没有分散粪污中纤维类物质(如未粉碎的垫料)上浮形成硬壳的结构,进而阻碍了气体的释放,甚至会导致发酵池内压力升高,存在爆裂的风险,奶牛场沼液发酵池使用效果不佳
[0019]本实用新型的有益效果:本实用新型通过分散部件上伸缩缸的工作,可带动伺服电机、分散转杆移动,伺服电机的工作带动了分散转杆在沼液发酵池内废料的液平面转动,可将奶牛场内奶牛的粪污中纤维类物质上浮形成的硬壳打散,避免影响沼气的释放,提高了奶牛场新型沼液发酵池的使用效果;通过调高组件上减速电机的工作可带动丝杆转动,与丝杆螺纹连接的螺纹套通过贯穿导槽与滑座的滑动限位后,可调节分散部件的高度,可分散不同高度液面形成的硬壳,使用局限性小。
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Figure CN224604797U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of fermentation tank technology, and in particular to a novel biogas slurry fermentation tank for dairy farms. Background Technology
[0002] Dairy farm biogas digesters are key facilities for treating livestock manure and realizing resource utilization. They are mainly used for anaerobic fermentation to produce biogas and biogas slurry. In a closed tank, dairy cow manure is decomposed into organic matter by microorganisms under anaerobic conditions, mainly producing biogas, biogas slurry, and biogas residue. The biogas is mainly composed of methane and can be used for power generation or heating. The biogas slurry can be used as liquid fertilizer, and the biogas residue is a solid residue that can be composted and used as base fertilizer.
[0003] Existing biogas digesters in dairy farms have the following shortcomings: the digester lacks a structure that disperses fibrous materials (such as uncrushed bedding) in the manure to form a hard shell, which hinders gas release and may even cause the pressure inside the digester to rise, posing a risk of bursting. As a result, the biogas digesters in dairy farms are not effective.
[0004] Therefore, those skilled in the art have proposed a novel biogas slurry fermentation tank for dairy farms to address the aforementioned problems. Utility Model Content
[0005] The purpose of this section is to outline some aspects of embodiments of the present invention and to briefly describe some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be construed as limiting the scope of the present invention.
[0006] In view of the above-mentioned novel biogas slurry fermentation tank for dairy farms, this utility model is proposed.
[0007] Therefore, the purpose of this utility model is to provide a new type of biogas fermentation tank for dairy farms, which solves the problem that the fermentation tank does not have a structure to disperse fibrous materials in the manure that float to the surface and form a hard shell, thus affecting gas release.
[0008] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a novel biogas slurry fermentation tank for dairy farms, comprising:
[0009] The main body of the biogas slurry fermentation tank is used for the fermentation of waste materials such as dairy cow manure and flushing wastewater from dairy farms;
[0010] The height adjustment component includes a fixed box disposed on the inner wall of the main body of the biogas slurry fermentation tank, and a sliding seat is slidably connected to the fixed box;
[0011] The dispersing component includes a telescopic cylinder mounted on a slide block. The telescopic end of the telescopic cylinder is connected to a piston rod. A servo motor is mounted on the piston rod, and the output end of the servo motor is connected to a dispersing rotating rod via a rotating shaft.
[0012] As a preferred embodiment of the novel biogas slurry fermentation tank for dairy farms described in this utility model, the height adjustment component further includes a geared motor fixedly connected to a fixed box, and the output end of the geared motor is connected to a lead screw, the end of the lead screw away from the geared motor being rotatably connected to the inner wall of the fixed box through a bearing.
[0013] As a preferred embodiment of the novel biogas slurry fermentation tank for dairy farms described in this utility model, the threaded rod is threadedly connected to a threaded sleeve, and the threaded sleeve is fixedly connected to the slide block. The fixed box is provided with a through guide groove, and the through guide groove is slidably disposed with the slide block.
[0014] As a preferred embodiment of the novel biogas slurry fermentation tank for dairy farms described in this utility model, a sealing slide plate is fixedly connected to the end of the slide block away from the reduction motor, and two sets of sealing seats are fixedly connected to the fixed box, and both sets of sealing seats are slidably connected to the sealing slide plate for sealing through the guide groove.
[0015] As a preferred embodiment of the new biogas slurry fermentation tank for dairy farms described in this utility model, the dispersing component further includes a mounting block fixed to a servo motor, and the mounting block has a through hole.
[0016] As a preferred embodiment of the novel biogas slurry fermentation tank for dairy farms described in this utility model, the piston rod is fixedly connected to a threaded rod that is connected to a through hole, and the threaded rod is threaded with two sets of nuts, which are respectively attached to both ends of the mounting block.
[0017] As a preferred embodiment of the novel biogas slurry fermentation tank for dairy farms described in this utility model, the main body of the biogas slurry fermentation tank is provided with a sealing cover, and a discharge pipe is installed on the main body of the biogas slurry fermentation tank.
[0018] As a preferred embodiment of the novel biogas slurry fermentation tank for dairy farms described in this utility model, the outer surface of the dispersing rotor is coated with an anti-corrosion coating, and a sealing gasket is provided on the sealing slide plate.
[0019] The beneficial effects of this utility model are as follows: The telescopic cylinder on the dispersing component drives the servo motor and dispersing rod to move. The servo motor causes the dispersing rod to rotate on the liquid surface of the waste in the biogas fermentation tank, breaking up the hard crust formed by floating fibrous materials in the dairy farm's manure, thus preventing it from affecting biogas release and improving the effectiveness of the new biogas fermentation tank in the dairy farm. Furthermore, the reduction motor on the height adjustment component drives the lead screw to rotate. The threaded sleeve connected to the lead screw can be adjusted in height by sliding through the guide groove and slide block, thus dispersing hard crusts formed at different liquid levels and minimizing limitations in its application. Attached Figure Description
[0020] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:
[0021] Fig. 1 This is a schematic diagram of the overall structure of a novel biogas slurry fermentation tank for dairy farms according to this utility model.
[0022] Fig. 2 This is a schematic diagram of the height adjustment component of a novel biogas slurry fermentation tank for dairy farms according to this utility model.
[0023] Fig. 3 This is a schematic diagram of the structure of the dispersion component of a novel biogas slurry fermentation tank for dairy farms according to this utility model.
[0024] Figure Descriptions: 100, Main body of biogas slurry fermentation tank; 200, Height adjustment component; 201, Fixing box; 202, Gear motor; 203, Lead screw; 204, Threaded sleeve; 205, Through guide groove; 206, Slide seat; 207, Sealing seat; 208, Sealing slide plate; 300, Dispersion component; 301, Telescopic cylinder; 302, Piston rod; 303, Servo motor; 304, Dispersion rotating rod; 305, Mounting block; 306, Threaded rod; 307, Nut. Detailed Implementation
[0025] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.
[0026] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0027] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.
[0028] Secondly, this utility model is described in detail with reference to the schematic diagrams. When describing the embodiments of this utility model, for ease of explanation, the cross-sectional views illustrating the device structure may be partially enlarged, not adhering to the usual scale. Furthermore, the schematic diagrams are merely examples and should not limit the scope of protection of this utility model. In addition, actual manufacturing should include the three-dimensional spatial dimensions of length, width, and depth.
[0029] Example 1
[0030] Reference Figs. 1-3 This is the first embodiment of the present invention, which provides a novel biogas fermentation tank for dairy farms. This tank effectively breaks up the hard crust formed by floating fibrous materials in dairy cow manure, preventing it from affecting biogas release. The tank includes:
[0031] The main body of the biogas slurry fermentation tank is 100 cubic meters and is used for the fermentation of waste materials such as dairy cow manure and flushing wastewater from dairy farms.
[0032] It should be noted that the main body 100 of the biogas slurry fermentation tank is an existing facility. The dairy farm's cow manure is poured into the main body 100 of the biogas slurry fermentation tank. The dairy farm's cow manure is decomposed into organic matter by microorganisms under anaerobic conditions in a closed tank, mainly producing biogas, biogas slurry and biogas residue. Before use, the electrical terminals of each electrical device are electrically connected to the power supply and the electrical terminals of the controller through wires.
[0033] The height adjustment component 200 includes a fixed box 201 located on the inner wall of the main body 100 of the biogas slurry fermentation tank, and a sliding seat 206 is slidably connected to the fixed box 201.
[0034] The dispersing component 300 includes a telescopic cylinder 301 mounted on a slide block 206. The telescopic end of the telescopic cylinder 301 is connected to a piston rod 302. A servo motor 303 is mounted on the piston rod 302, and the output end of the servo motor 303 is connected to a dispersing rotating rod 304 via a rotating shaft.
[0035] In use, the height adjustment component 200 moves the slide 206 on the fixed box 201, thereby adjusting the height of the dispersing component 300. This allows the dispersing rod 304 to be positioned at the liquid level of the waste material within the main body 100 of the biogas digester. The telescopic cylinder 301 drives the servo motor 303 and the dispersing rod 304 to move. The servo motor 303 rotates the dispersing rod 304, which can break up the hard crust formed by fibrous materials floating in the manure of dairy cows in the dairy farm, thus avoiding affecting the release of biogas and improving the effectiveness of the new biogas digester in the dairy farm. The height adjustment component 200 can adjust the height of the dispersing component 300 and can disperse the hard crust formed at different liquid levels, thus having few limitations in use.
[0036] Example 2
[0037] Reference Figs. 1-3 This is the second embodiment of the present invention. Unlike the previous embodiment, the height adjustment component 200 also includes a reduction motor 202 fixedly connected to the fixed box 201, and the output end of the reduction motor 202 is connected to a lead screw 203. The end of the lead screw 203 away from the reduction motor 202 is rotatably connected to the inner wall of the fixed box 201 through a bearing.
[0038] The lead screw 203 is threadedly connected to a threaded sleeve 204, which is fixedly connected to the slide block 206. The fixed box 201 is provided with a through guide groove 205, which is slidably set with the slide block 206. The operation of the reduction motor 202 drives the lead screw 203 to rotate. After the threaded sleeve 204, which is threadedly connected to the lead screw 203, is slidably limited by the through guide groove 205 and the slide block 206, the dispersion height of the dispersion component 300 on the slide block 206 can be adjusted.
[0039] The sliding block 206 has a sealing slide plate 208 fixedly connected to one end away from the geared motor 202. Two sets of sealing seats 207 are fixedly connected to the fixed box 201, and both sets of sealing seats 207 are slidably connected to the sealing slide plate 208 for sealing the through guide groove 205. During the sliding of the sliding block 206, the sealing slide plate 208 can slide between adjacent sealing seats 207, which can block the through guide groove 205 and prevent dairy waste in the fermentation tank from entering the fixed box 201, thus playing a protective role.
[0040] The dispersing component 300 also includes a mounting block 305 fixed to the servo motor 303, and the mounting block 305 has a through hole.
[0041] The piston rod 302 is fixedly connected to a threaded rod 306 that is connected to a through hole. Two sets of nuts 307 are threadedly connected to the threaded rod 306, and the two sets of nuts 307 are respectively attached to both ends of the mounting block 305. The threaded rod 306 is installed in the through hole in the mounting block 305. After rotating the two sets of nuts 307, the threaded rod 306 can be fixed, which facilitates the disassembly and assembly of the servo motor 303 and makes it easy to replace and maintain.
[0042] The main body 100 of the biogas slurry fermentation tank is equipped with a sealing cover and a discharge pipe. The sealing cover is not shown in the figure and can seal the fermentation tank. The discharge pipe is used to discharge the biogas slurry.
[0043] The outer surface of the dispersing rod 304 is coated with an anti-corrosion coating, and a sealing gasket is provided on the sealing slide plate 208. The anti-corrosion coating plays a role in preventing corrosion and avoiding long-term corrosion of the dispersing rod 304 in the fecal liquid. The sealing gasket improves the sealing performance of the sealing slide plate 208 and the through guide groove 205.
[0044] In use, the electrical terminals of each electrical device are electrically connected to the power supply and the electrical terminals of the controller through wires. The geared motor 202 on the height adjustment component 200 is turned on. The working of the geared motor 202 drives the lead screw 203 to rotate. After the threaded sleeve 204, which is threaded to the lead screw 203, slides through the guide groove 205 and slide block 206, the dispersion height of the dispersion component 300 on the slide block 206 can be adjusted so that the dispersion rotating rod 304 is in contact with the liquid level of the waste in the main body 100 of the biogas slurry fermentation tank.
[0045] The telescopic cylinder 301 on the dispersing component 300 drives the servo motor 303 and the dispersing rod 304 to move. The operation of the servo motor 303 drives the dispersing rod 304 to rotate, which can break up the hard shell formed by the floating fibrous material in the manure of dairy cows in the dairy farm, so as to avoid affecting the release of biogas and improve the use effect of the new biogas fermentation tank in the dairy farm. The height adjustment component 200 can adjust the height of the dispersing component 300, which can disperse the hard shell formed by liquid surface at different heights, and has few limitations in use.
[0046] It is worth noting that the entire device is controlled by a controller. Since the controller is a common device and belongs to existing mature technology, its electrical connection relationship and specific circuit structure will not be described in detail here.
[0047] It should be understood that numerous specific implementation decisions can be made during the development of any practical implementation, such as in any engineering or design project. Such development efforts may be complex and time-consuming, but for those skilled in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.
[0048] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.
Claims
1. A novel biogas slurry fermentation tank for dairy farms, characterized in that, include: The main body of the biogas slurry fermentation tank (100) is used for the fermentation of dairy cow manure, flushing wastewater and other waste materials from dairy farms; The height adjustment component (200) includes a fixed box (201) disposed on the inner wall of the main body (100) of the biogas slurry fermentation tank, and a sliding seat (206) is slidably connected to the fixed box (201). The dispersing component (300) includes a telescopic cylinder (301) mounted on a slide (206). The telescopic end of the telescopic cylinder (301) is connected to a piston rod (302). A servo motor (303) is mounted on the piston rod (302), and the output end of the servo motor (303) is connected to a dispersing rotating rod (304) via a rotating shaft.
2. The novel biogas slurry fermentation tank for dairy farms according to claim 1, characterized in that: The height adjustment component (200) also includes a geared motor (202) fixed to the fixed box (201), and the output end of the geared motor (202) is connected to a lead screw (203). The end of the lead screw (203) away from the geared motor (202) is rotatably connected to the inner wall of the fixed box (201) through a bearing.
3. The novel biogas slurry fermentation tank for dairy farms according to claim 2, characterized in that: The lead screw (203) is threaded with a threaded sleeve (204), and the threaded sleeve (204) is fixedly connected to the slide (206). The fixed box (201) is provided with a through guide groove (205), and the through guide groove (205) is slidably arranged with the slide (206).
4. The novel biogas slurry fermentation tank for dairy farms according to claim 3, characterized in that: The sliding block (206) is fixedly connected to a sealing slide plate (208) at one end away from the geared motor (202). Two sets of sealing seats (207) are fixedly connected to the fixed box (201), and both sets of sealing seats (207) are slidably connected to the sealing slide plate (208) for sealing through the guide groove (205).
5. The novel biogas slurry fermentation tank for dairy farms according to claim 1, characterized in that: The dispersing component (300) also includes a mounting block (305) fixed to the servo motor (303), and the mounting block (305) has a through hole.
6. The novel biogas slurry fermentation tank for dairy farms according to claim 5, characterized in that: The piston rod (302) is fixedly connected to a threaded rod (306) that is connected to a through hole. Two sets of nuts (307) are threadedly connected to the threaded rod (306), and the two sets of nuts (307) are respectively attached to the two ends of the mounting block (305).
7. The novel biogas slurry fermentation tank for dairy farms according to claim 1, characterized in that: The main body (100) of the biogas slurry fermentation tank is equipped with a sealing cover, and a discharge pipe is installed on the main body (100) of the biogas slurry fermentation tank.
8. The novel biogas slurry fermentation tank for dairy farms according to claim 4, characterized in that: The outer surface of the dispersing rod (304) is coated with an anti-corrosion coating, and the sealing slide plate (208) is provided with a sealing gasket.