A data line bending test device

CN224608863UActive Publication Date: 2026-08-07SHENZHEN ZILI ELECTRONICS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHENZHEN ZILI ELECTRONICS CO LTD
Filing Date
2025-06-06
Publication Date
2026-08-07

AI Technical Summary

Technical Problem

[0003]现有的数据线弯曲测试装置,通常采用人工将数据线固定在表面安装有橡胶等耐磨衬垫材料的夹具上,然后进行各种弯曲测试,人工固定通常比自动化固定耗时更多,这会大大降低整体的测试效率,而且每次固定的力度、位置等难以做到完全一致,会导致测试结果的可靠性受到影响

Benefits of technology

[0015]1、该数据线弯曲测试装置,通过在作业台表面设置与数据线直径相同的槽,槽内设置呈相对位置分布的弧形固定板,实现对数据线进行自动固定,避免了人工固定所带来的测试数据不稳定的后果。

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a kind of data line bending test devices, including a group and above two as a group gear shaft, gear cylinder is engaged on gear shaft surface, the gear cylinder is arc, fixed plate is fixedly arranged on the inner surface of gear cylinder, each group The fixed plate is mutually embedded, gear shaft installation surface is evenly provided with motor four, gear cylinder outside is provided with protective shell, gear shaft The gear cylinder The fixed plate is all in the inside of protective shell, the upper half of protective shell radian is consistent with the gear cylinder, the lower half of protective shell is provided with threaded rod three, one end of threaded rod three is fixedly provided with motor five, protective shell outside is provided with workbench. The data line bending test device, by setting the same groove as data line diameter on the surface of workbench, the arc fixed plate is set in the groove and is distributed in opposite position, realize the automatic fixing to data line, avoid the unstable consequence of test data caused by artificial fixing.
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Description

Technical Field

[0001] This utility model relates to the field of data cable testing technology, specifically a data cable bending testing device. Background Technology

[0002] A data cable is a cable used to transmit data between electronic devices. It can not only transmit digital information such as files, pictures, and videos, but also provide power to devices in many cases. It is an indispensable tool in people's daily lives. Data cables often need to undergo various physical operations such as bending and folding. Therefore, in order to simulate real-world usage environments, bending tests are conducted to simulate these real-world usage scenarios and evaluate the durability of data cables under such conditions.

[0003] Existing data cable bending test devices typically involve manually fixing the data cable to a clamp with wear-resistant padding materials such as rubber on its surface, and then performing various bending tests. Manual fixing usually takes more time than automated fixing, which greatly reduces the overall testing efficiency. Moreover, it is difficult to ensure that the fixing force and position are completely consistent each time, which will affect the reliability of the test results.

[0004] Therefore, a data cable bending test device is proposed to solve the problems mentioned above. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides a data cable bending test device, which has the advantages of small test data error and high test efficiency.

[0006] To achieve the above objectives, this utility model provides the following technical solution: it includes one or more gear shafts as a group, a gear cylinder meshing with the surface of the gear shaft, the gear cylinder being arc-shaped, a fixing plate being fixedly provided on the inner surface of the gear cylinder, each group of fixing plates being interlocked with each other, and a motor four being provided on the mounting surface of the gear shaft;

[0007] A protective shell is provided on the outside of the gear cylinder. The gear shaft, the gear cylinder, and the fixing plate are all located inside the protective shell. The upper half of the protective shell has the same curvature as the gear cylinder. A threaded rod is provided on the lower half of the protective shell. A motor is fixedly installed at one end of the threaded rod. A worktable is provided on the outside of the protective shell.

[0008] Preferably, the upper surface of the workbench is provided with a plurality of grooves, the lower surfaces of the front and rear ends of the grooves are provided with grooves, the lower surfaces of the grooves are provided with holes, the threaded rods are located inside the holes, and the arc-shaped surface of the protective shell is the same as the grooves.

[0009] Preferably, a support platform is provided below the workbench, a vibration device is fixedly provided on the upper surface of the support platform, the workbench is fixedly installed on the upper surface of the vibration device, and two support frames are fixedly provided above the support platform.

[0010] Preferably, one or more electric telescopic rods are fixedly installed on the lower surface of the support frame. The electric telescopic rods are fixedly installed on the upper surface of the support platform. A threaded rod II is fixedly installed inside the support frame. One end of the threaded rod II is smooth. Fixing blocks are sleeved on the outer sides of both ends of the threaded rod II. A motor II is fixedly installed on the mounting surface of the threaded rod II.

[0011] Preferably, a rotating rod is inserted through the lower half of the fixing block. A motor is installed at one end of the rotating rod, and a fixing component is fixedly installed at the other end of the rotating rod. A motor is fixedly installed on the upper surface of the fixing component. A threaded rod is fixedly installed at the output end of the motor. A clamping plate is sleeved on the outside of the threaded rod. Two clamping plates are arranged as a group and are symmetrically distributed vertically. The lower surface of the lower clamping plate 2 is fixedly connected to the lower half of the fixing component.

[0012] Preferably, the second threaded rod is aligned with the first groove, and the clamping plate is perpendicular to the second threaded rod.

[0013] Preferably, the surface of the clamping plate is semi-circular, and the lengths of both the clamping plate and the threaded rod are greater than the length corresponding to the workbench.

[0014] Compared with the prior art, the present invention provides a data cable bending test device, which has the following advantages:

[0015] 1. This data cable bending test device automatically fixes the data cable by setting a groove with the same diameter as the data cable on the surface of the workbench, and setting arc-shaped fixing plates distributed in relative positions in the groove, thus avoiding the consequences of unstable test data caused by manual fixing.

[0016] 2. This data cable bending test device, by setting several grooves on the surface of the workbench and setting uniform clamps at both ends of the grooves, enables the device to test a large number of data cables at the same time, thus improving the overall testing efficiency. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a schematic diagram showing the position and structure of the workbench and protective shell of this utility model;

[0019] Figure 3 This is a schematic diagram showing the position and structure of the clamping plate and fixing component of this utility model;

[0020] Figure 4 This is a schematic diagram of the support frame and fixing block structure of this utility model;

[0021] Figure 5 This is a schematic diagram showing the position and structure of the fixing plate, gear cylinder, and gear shaft of this utility model;

[0022] Figure 6 This is a cross-sectional view of the protective shell and threaded rod of this utility model.

[0023] Figure 7 This is a schematic diagram of the protective shell and workbench structure of this utility model.

[0024] In the diagram: 1. Support frame; 2. Clamping plate; 3. Motor 1; 4. Workbench; 5. Support platform; 6. Electric telescopic rod; 7. Vibration device; 8. Motor 2; 9. Motor 3; 10. Fixing component; 11. Fixing block; 12. Threaded rod 1; 13. Threaded rod 2; 14. Rotating rod; 15. Groove 1; 16. Groove 2; 17. Hole 1; 18. Threaded rod 3; 19. Protective shell; 20. Motor 4; 21. Gear shaft; 22. Gear cylinder; 23. Fixing plate; 24. Motor 5. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model. Example

[0026] Please see Figure 1 - Figure 7 The data cable bending test device in this embodiment includes one or more gear shafts 21 in groups of two. A gear cylinder 22 meshes with the surface of the gear shaft 21. The gear cylinder 22 is arc-shaped. A fixing plate 23 is fixedly installed on the inner surface of the gear cylinder 22. Each group of fixing plates 23 is interlocked with each other. A motor 20 is provided on the mounting surface of the gear shaft 21.

[0027] A protective shell 19 is provided on the outside of the gear cylinder 22. The gear shaft 21, gear cylinder 22, and fixing plate 23 are all inside the protective shell 19. The upper half of the protective shell 19 has the same curvature as the gear cylinder 22. A threaded rod 18 is provided on the lower half of the protective shell 19. A motor 24 is fixedly installed at one end of the threaded rod 18. A workbench 4 is provided on the outside of the protective shell 19.

[0028] Among them, motor 4 20 and motor 5 24 are electrically connected to the external power line. The gear shaft 21 rotates in the opposite direction under the drive of motor 4 20. The two fixing plates 23 rotate upward under the drive of gear cylinder 22 until they are in contact and stop rotating. The protective shell 19 moves linearly on the threaded rod 3 18 under the drive of motor 5 24, flattening the data cable and fixing the outer sheath of the data cable. Then, the two ends of the data cable are tightened by external clamps to carry out the bending test operation, which can achieve automatic fixing and avoid the problems of low testing efficiency and instability under manual operation.

[0029] The upper surface of the workbench 4 has several slots 15. The lower surfaces of the front and rear ends of slot 15 have slots 2 16. The lower surface of slot 2 16 has holes 17. The threaded rod 3 18 is located inside the hole 17. The arc-shaped surface of the protective shell 19 is the same as that of slot 15.

[0030] The protective shell 19 is located inside the limiting space formed by the slot 2 16 and the hole 17. The upper surface of the protective shell 19 is flush with the worktable 4. Before the fixing operation, the two protective shells 19 are located in similar positions inside the limiting space to avoid uneven data cables. They are first fixed from the middle position and then moved to both ends to improve the fixing efficiency.

[0031] A support platform 5 is provided below the workbench 4. A vibration device 7 is fixedly installed on the upper surface of the support platform 5. The workbench 4 is fixedly installed on the upper surface of the vibration device 7. Two support frames 1 are fixedly installed on the upper surface of the support platform 5.

[0032] The vibration device 7 can make the data cable move slightly on the surface of the workbench 4 through continuous and regular vibration until it reaches the optimal position, namely slot 15, so that the data cable can make fuller contact with slot 15 and ensure that the fixing plate 23 can fix it completely.

[0033] One or more electric telescopic rods 6 are fixedly installed on the lower surface of the support frame 1. The electric telescopic rods 6 are fixedly installed on the upper surface of the support platform 5. Threaded rods 13 are fixedly installed inside the support frame 1. One end of the threaded rod 13 is smooth. Fixing blocks 11 are sleeved on the outer sides of both ends of the threaded rod 13. Motors 8 are fixedly installed on the mounting surface of the threaded rod 13.

[0034] Among them, the second motor 8 is electrically connected to the external power supply line. The fixing block 11 located at the smooth end of the threaded rod 13 remains in a fixed position when the second motor 8 drives the threaded rod 13. The fixing block 11 at the other end of the threaded rod 13 can move closer to it to avoid the fixing block 11 at one end getting stuck and affecting the working efficiency.

[0035] A rotating rod 14 is inserted through the lower half of the fixing block 11. A motor 3 9 is installed at one end of the rotating rod 14, and a fixing member 10 is fixedly installed at the other end of the rotating rod 14. A motor 1 3 is fixedly installed on the upper surface of the fixing member 10. A threaded rod 12 is fixedly installed at the output end of the motor 1 3. A clamping plate 2 is sleeved on the outside of the threaded rod 12. Two clamping plates 2 are a group and are symmetrically distributed vertically. The lower surface of the lower clamping plate 2 is fixedly connected to the lower half of the fixing member 10.

[0036] The fixing parts 10 are arranged in relative positions. Both motor 3 and motor 9 are electrically connected to the external power line. The threaded rod 12 does not contact the lower clamping plate 2. When the outer sheath of the data cable is fixed, motor 3 drives the threaded rod 12, causing the upper clamping plate 2 to descend and gradually contact the lower clamping plate 2 until the data cable connector is fixed. Motor 9 drives the rotating rod 14, causing the fixing parts 10 and clamping plate 2 to rotate as a whole. The data cable can be wrapped around the surface of clamping plate 2 to complete the bending test.

[0037] The direction of threaded rod 13 is consistent with that of groove 15, and clamping plate 2 is perpendicular to threaded rod 13;

[0038] Among them, threaded rod 13 and clamping plate 2 are located outside the workbench 4. The length of slot 15 is not greater than the length of the data cable being tested, so that the connectors at both ends of the data cable being tested can fully extend out of the workbench 4, and clamping plate 2 can fix them normally.

[0039] The surface of clamp 2 is semi-circular arc, and the lengths of clamp 2 and threaded rod 13 are both greater than the corresponding lengths of the workbench 4.

[0040] Both the clamping plate 2 and the threaded rod 13 can move away from and closer to the worktable 4 under the push of the electric telescopic rod 6, so that the clamping plate 2 does not affect the data cable fixing operation of the worktable 4 and avoids the worktable 4 from being bumped during the rotation and movement of the clamping plate 2.

[0041] The working principle of the above embodiments is as follows:

[0042] In use, the data cable is laid on the upper surface of the workbench 4 along the direction of slot 15. The vibration device 7 starts running, causing the data cable to slide into the inside of slot 15. Motors 4 20 and 5 24 are electrically connected to the external power cord. The gear shaft 21 rotates in the opposite direction under the drive of motor 4 20. The two fixing plates 23 rotate upward under the drive of gear cylinder 22 until they are in contact and stop rotating. The protective shell 19 moves linearly on the threaded rod 3 18 under the drive of motor 5 24, flattening the data cable and fixing the outer sheath of the data cable. The electric telescopic rod 6 drives the clamping plate 2 to move down to fix both ends of the data cable. At this time, the fixing plate 23 returns to the inside of the protective shell 19 under the drive of motor 4 20. The electric telescopic rod 6 pushes the clamping plate 2 upward away from the workbench 4. Motor 3 9 drives the clamping plate 2 to rotate. Motor 2 8 drives the clamping plate 2 to move to the other end of the threaded rod 2 13 to perform a bending test. This achieves automatic fixing and avoids the problems of low testing efficiency and instability under manual operation.

[0043] The installation, connection, or setting methods disclosed in this embodiment are all common mechanical connection methods. As long as they can achieve their beneficial effects, they can be implemented. Therefore, this embodiment will not elaborate on their specific structural composition and working principle.

[0044] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0045] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A data cable bending test device, comprising one or more gear shafts (21) arranged in groups of two, characterized in that: The gear shaft (21) is meshed with a gear cylinder (22), which is arc-shaped. A fixing plate (23) is fixedly installed on the inner surface of the gear cylinder (22). Each set of fixing plates (23) is interlocked with each other. A motor four (20) is installed on the mounting surface of the gear shaft (21). A protective shell (19) is provided on the outside of the gear cylinder (22). The gear shaft (21), the gear cylinder (22), and the fixing plate (23) are all inside the protective shell (19). The upper half of the protective shell (19) has the same curvature as the gear cylinder (22). A threaded rod three (18) is provided on the lower half of the protective shell (19). A motor five (24) is fixedly provided at one end of the threaded rod three (18). A workbench (4) is provided on the outside of the protective shell (19).

2. The data cable bending test device according to claim 1, characterized in that: The workbench (4) has several slots (15) on its upper surface. The slots (15) have slots (16) on their lower surfaces at both ends. The slots (16) have holes (17) on their lower surfaces. The threaded rod (18) is located inside the holes (17). The arc-shaped surface of the protective shell (19) is the same as that of the slots (15).

3. The data cable bending test device according to claim 2, characterized in that: A support platform (5) is provided below the workbench (4), and a vibration device (7) is fixedly provided on the upper surface of the support platform (5). The workbench (4) is fixedly installed on the upper surface of the vibration device (7), and two support frames (1) are fixedly provided on the upper surface of the support platform (5).

4. The data cable bending test device according to claim 3, characterized in that: One or more electric telescopic rods (6) are fixedly installed on the lower surface of the support frame (1). The electric telescopic rods (6) are fixedly installed on the upper surface of the support platform (5). Threaded rods (13) are fixedly installed inside the support frame (1). One end of the threaded rod (13) is smooth. Fixing blocks (11) are sleeved on the outer sides of both ends of the threaded rod (13). Motors (8) are fixedly installed on the mounting surface of the threaded rod (13).

5. The data cable bending test device according to claim 4, characterized in that: A rotating rod (14) is inserted through the lower half of the fixing block (11). A motor three (9) is installed at one end of the rotating rod (14). A fixing member (10) is fixedly installed at the other end of the rotating rod (14). A motor one (3) is fixedly installed on the upper surface of the fixing member (10). A threaded rod one (12) is fixedly installed at the output end of the motor one (3). A clamping plate (2) is sleeved on the outside of the threaded rod one (12). The clamping plates (2) are in groups of two and are symmetrically distributed. The lower surface of the clamping plate (2) is fixedly connected to the lower half of the fixing member (10).

6. The data cable bending test device according to claim 5, characterized in that: The threaded rod 2 (13) is aligned with the groove 1 (15), and the clamping plate (2) is perpendicular to the threaded rod 2 (13).

7. The data cable bending test device according to claim 6, characterized in that: The surface of the clamp (2) is semi-circular, and the lengths of the clamp (2) and the threaded rod (13) are both greater than the lengths corresponding to the worktable (4).