A self-cleaning fine particle size homogenizer

CN224613708UActive Publication Date: 2026-08-11SHANGHAI CHENG XING MACHINERY & ELECTRONICS
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-08-13
Publication Date
2026-08-11

AI Technical Summary

Technical Problem

[0006]本实用新型提出一种自清洁式细微粒径均质器,通过固定板、顶板和挡板之间的配合,解决了定子本身不具有调节孔径大小的功能的问题

Benefits of technology

[0018] Compared with existing technologies, this self-cleaning fine particle size homogenizer has the following advantages:

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Abstract

This utility model discloses a self-cleaning fine particle size homogenizer, relating to the field of homogenizer technology. It includes a base, an adjustment assembly mounted on the outside of the base, a mounting frame mounted on the outside of the adjustment assembly, a fixing ring fixedly mounted on the outside of the mounting frame, a connecting ring detachably connected to the outer surface of the fixing ring, a stator one fixedly mounted on the lower surface of the connecting ring, a fixing plate fixedly mounted on the outer surface of the stator one, and a stator two fixedly mounted on the outer surface of the fixing plate. Through the cooperation between the fixing plate, the top plate, and the baffle, rotating the moving ring controls the position of the baffle. The baffle's blocking effect on the stator aperture varies, allowing for the selection of different aperture sizes based on the viscosity of different materials. This achieves the function of adjusting the stator aperture size inside the homogenizer, facilitating rapid module adaptation according to material characteristics.
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Description

Technical Field

[0001] This utility model relates to the field of homogenizer technology, specifically a self-cleaning fine particle size homogenizer. Background Technology

[0002] A fine particle size homogenizer is a device for crushing and mixing materials. It can be used in pharmaceutical and food industries. During use, a fan-shaped rotor rotates to mix the materials. A stator with through holes is installed on the outside of the rotor. When the rotor rotates inside the cup, it can control the material inside to move from high to low towards the center and control the material inside to move in the through holes inside the stator. The shearing force generated during mixing is used to uniformly crush the material.

[0003] Stator with different diameter through holes can be selected according to the viscosity of different materials. The stator is installed on the mounting base on the outside of the rotor by fixing bolts. Since the stator itself does not have the function of adjusting the hole size, different stators need to be disassembled and installed according to the characteristics of the material when crushing materials. It is not possible to quickly adapt the modules according to the material, which is inconvenient to use.

[0004] To address these issues, we offer a self-cleaning fine particle size homogenizer. Utility Model Content

[0005] 1) Technical problems to be solved

[0006] This invention proposes a self-cleaning fine particle size homogenizer, which solves the problem that the stator itself does not have the function of adjusting the aperture size through the cooperation between the fixed plate, the top plate and the baffle.

[0007] (ii) Technical Solution

[0008] To achieve the above objectives, this utility model provides the following technical solution: a self-cleaning fine particle size homogenizer, comprising a base, an adjustment component installed on the outside of the base, a drive motor installed inside the adjustment component, a mounting frame installed on the outside of the adjustment component, and a fixing ring fixedly installed on the outside of the mounting frame;

[0009] The outer surface of the fixed ring is detachably connected to a connecting ring. The lower surface of the connecting ring is fixedly installed with a stator one. The outer surface of the stator one is fixedly installed with a fixing plate. The outer surface of the fixing plate is fixedly installed with a stator two. The outer surface of the fixing plate is fixedly installed with a support plate. The inside of the support plate is installed with a fixing bolt. The outer surface of the fixing bolt is slidably connected with a moving plate. The outer surface of the moving plate is fixedly installed with a top plate.

[0010] The fixed plate has a limiting groove inside, and a movable ring is slidably connected to the inner wall of the limiting groove. A baffle is fixedly installed on the outer surface of the movable ring.

[0011] Furthermore, both stator one and stator two have through holes inside, and stator one and stator two are arranged symmetrically vertically.

[0012] Furthermore, the stator one and stator two are separated by a gap under the connection of the fixed plate, and the baffle is installed inside the gap.

[0013] Furthermore, the baffles are arranged in a ring array outside the moving ring, the moving ring being a semi-circular ring structure, and the outer surface of the baffles is in contact with the outer surfaces of stator one and stator two.

[0014] Furthermore, the fixed plate has a positioning groove inside, and the outer surfaces of the movable plate and the top plate are slidably connected to the inner wall of the positioning groove.

[0015] Furthermore, the outer surface of the top plate is in contact with the outer surface of the moving ring, and the top plate presses against the moving ring when the fixing bolt is fixed to the outside of the support plate.

[0016] Furthermore, the baffle and the movable ring rotate outside of stator one and stator two, and the movable ring can be installed inside stator one and stator two when its cross-section is parallel to one side of the fixed plate.

[0017] (iii) Beneficial effects:

[0018] Compared with existing technologies, this self-cleaning fine particle size homogenizer has the following advantages:

[0019] I. This self-cleaning fine particle homogenizer, through the cooperation of a fixed plate, a top plate, and a baffle, uses the fixed plate to limit the movement of the moving ring, while the top plate moves to fix the position of the moving ring. By rotating the moving ring, the position of the baffle can be controlled. The baffle has different blocking effects on the stator aperture, allowing for the selection of different aperture sizes according to the viscosity of different materials. This achieves the function of adjusting the stator aperture size inside the homogenizer, which is beneficial for quickly adapting the module according to the material characteristics.

[0020] 2. This self-cleaning fine particle size homogenizer is equipped with components such as fixing bolts and a moving plate. The fixing bolts are installed inside the support plate, and the moving plate is fitted onto the screw of the fixing bolts. When the fixing bolts are fixed to the outside of the support plate by nuts, the moving plate drives the top plate to be fixed. At this time, the top plate presses against the lower surface of the moving ring, which can stably fix the moving ring inside the fixing plate. Conversely, the moving ring can also be disassembled and maintained. Attached Figure Description

[0021] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn to scale.

[0022] Figure 1 This is a structural diagram of the present invention;

[0023] Figure 2 This is a structural diagram of the fixing ring component of this utility model;

[0024] Figure 3 This is a disassembled structural diagram of the connecting ring of this utility model;

[0025] Figure 4 This is a structural diagram of the movable ring of this utility model.

[0026] Figure 5 This is a structural diagram of the internal structure of the fixing plate of this utility model.

[0027] In the diagram: 1. Base; 2. Adjustment assembly; 3. Drive motor; 4. Mounting bracket; 5. Fixing ring; 6. Connecting ring; 7. Stator 1; 8. Fixing plate; 9. Stator 2; 10. Support plate; 11. Fixing bolt; 12. Moving plate; 13. Top plate; 14. Limiting groove; 15. Moving ring; 16. Baffle; 17. Through hole; 18. Positioning groove. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0029] like Figure 1 - Figure 5 As shown, this utility model provides a technical solution: a self-cleaning fine particle homogenizer, including a base 1, an adjustment component 2 installed on the outside of the base 1, a drive motor 3 installed inside the adjustment component 2, a mounting frame 4 installed on the outside of the adjustment component 2, and a fixing ring 5 fixedly installed on the outside of the mounting frame 4. The adjustment component 2 includes components such as a lifting plate and an electric telescopic rod, which can control the position of the drive motor 3. A rotating shaft and a fan-shaped rotor are installed at the output end of the drive motor 3. The whole is made of corrosion-resistant materials such as stainless steel. The rotation of the rotor can quickly stir the material inside the cup.

[0030] A connecting ring 6 is detachably connected to the outer surface of the fixed ring 5. A stator 7 is fixedly installed on the lower surface of the connecting ring 6. A fixing plate 8 is fixedly installed on the outer surface of the stator 7. A stator 9 is fixedly installed on the outer surface of the fixing plate 8. Both stator 7 and stator 9 have through holes 17 inside. The stator 7 and stator 9 are arranged symmetrically up and down. The connecting ring 6 is fixed to the fixed ring 5 by fixing screws and nuts. The upper and lower stators 7 and stator 9 are connected and fixed by the fixing plate 8. When working, the rotor is located inside the stator. When the rotor rotates, it can generate vortex centrifugal force in the liquid inside the cup. At this time, the material will enter the area of ​​the rotor and pass through the through holes 17 in the stator in the flow of the liquid. The shear force generated by the collision between the material and the stator can crush and stir the material. When cleaning, simply pour clean water into the cup and start the rotor to achieve automatic cleaning.

[0031] A limiting groove 14 is formed inside the fixed plate 8. A movable ring 15 is slidably connected to the inner wall of the limiting groove 14. A baffle 16 is fixedly installed on the outer surface of the movable ring 15. Stator 7 and stator 9 are separated by the connection of the fixed plate 8. The baffle 16 is installed inside the gap and arranged in a ring array outside the movable ring 15. The movable ring 15 is a semi-circular ring structure. The outer surface of the baffle 16 is in contact with the outer surfaces of stator 7 and stator 9. The limiting groove 14 is parallel to the inside of the fixed plate 8. When installing the movable ring 15, the movable ring 15 is inserted horizontally along the direction of the limiting groove 14. At this time, the movable ring 15 can be installed inside the fixed plate 8. Then, the movable ring 15 is rotated so that the two ends of the movable ring 15 are offset from the inside of the limiting groove 14. At this time, the movable ring 15 is fixed inside the fixed plate 8. Conversely, the two ends of the movable ring 15 are rotated into the inside of the limiting groove 14 and then the baffle 16 is moved horizontally to disassemble the movable ring 15.

[0032] The baffle 16 and the moving ring 15 rotate outside the stator 7 and stator 9. When the cross section of the moving ring 15 is parallel to one side of the fixed plate 8, it can be installed inside the stator 7 and stator 9. Multiple sets of baffles 16 form a fixed interval outside the moving ring 15. When the moving ring 15 rotates, the baffle 16 will block or not block the through hole 17. The size of the through hole 17 can be adjusted by moving the baffle 16, and it can be used quickly according to the characteristics of the material.

[0033] A support plate 10 is fixedly installed on the outer surface of the fixed plate 8. A fixing bolt 11 is installed inside the support plate 10. A movable plate 12 is slidably connected to the outer surface of the fixing bolt 11. A top plate 13 is fixedly installed on the outer surface of the movable plate 12. A positioning groove 18 is opened inside the fixed plate 8. The outer surfaces of the movable plate 12 and the top plate 13 are slidably connected to the inner wall of the positioning groove 18. The outer surface of the top plate 13 is in contact with the outer surface of the movable ring 15. When the fixing bolt 11 is fixed outside the support plate 10, the top plate 13 presses against the movable ring 15. The movable plate 12 is then placed outside the fixing bolt 11 and then placed inside the positioning groove 18. After the movable ring 15 is installed inside the fixed plate 8, the fixing bolt 11 is tightened. At this time, the top plate 13 will press against the lower surface of the movable ring 15. The movable ring 15 will be stably fixed inside the fixed plate 8 by the limiting of the top plate 13 and the mutual pressing of the two ends of the movable ring 15 on both sides, which can stably fix the movable ring 15 and ensure the stability during operation.

[0034] Working principle: During operation, the movable plate 12 is placed over the fixed bolt 11, and then the movable ring 15 is horizontally inserted into the fixed plate 8 along both ends. After inserting the movable ring 15, it is rotated. The rotation of the movable ring 15 can control the position of the baffle 16. At this time, the baffle 16 can adjust the size of the through hole 17. By tightening the fixed bolt 11, the top plate 13 can be controlled to press against the movable ring 15 inside the fixed plate 8. At this time, the movable ring 15 is stably fixed inside the fixed plate 8. The rotation of the rotor can concentrate and stir the material, and then the material can be crushed under the shearing of the stator.

[0035] In the description of this utility model, it should be understood that the terms "left", "right", "up", "down", "top", "bottom", "front", "back", "inner", "outer", "back", "middle", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0036] However, the above description is only a specific embodiment of this utility model and should not be construed as limiting the scope of implementation of this utility model. Therefore, any substitution of equivalent components or equivalent changes and modifications made in accordance with the scope of protection of this utility model should still fall within the scope of the claims of this utility model.

Claims

1. A self-cleaning fine particle size homogenizer, comprising a base (1), characterized in that: An adjustment component (2) is installed on the outside of the base (1), a drive motor (3) is installed inside the adjustment component (2), a mounting bracket (4) is installed on the outside of the adjustment component (2), and a fixing ring (5) is fixedly installed on the outside of the mounting bracket (4). The outer surface of the fixed ring (5) is detachably connected to the connecting ring (6), the lower surface of the connecting ring (6) is fixedly installed with the stator one (7), the outer surface of the stator one (7) is fixedly installed with the fixing plate (8), the outer surface of the fixing plate (8) is fixedly installed with the stator two (9), the outer surface of the fixing plate (8) is fixedly installed with the support plate (10), the inside of the support plate (10) is installed with the fixing bolt (11), the outer surface of the fixing bolt (11) is slidably connected with the moving plate (12), and the outer surface of the moving plate (12) is fixedly installed with the top plate (13); The fixed plate (8) has a limiting groove (14) inside, and a moving ring (15) is slidably connected to the inner wall of the limiting groove (14). A baffle (16) is fixedly installed on the outer surface of the moving ring (15).

2. The self-cleaning fine particle size homogenizer according to claim 1, characterized in that: Both stator one (7) and stator two (9) have through holes (17) inside, and stator one (7) and stator two (9) are arranged symmetrically up and down.

3. The self-cleaning fine particle size homogenizer according to claim 1, characterized in that: The stator one (7) and stator two (9) are connected by a fixed plate (8) with a gap between them, and the baffle (16) is installed inside the gap.

4. The self-cleaning fine particle size homogenizer according to claim 1, characterized in that: The baffle (16) is arranged in a ring array outside the moving ring (15), the moving ring (15) is a semi-circular ring structure, and the outer surface of the baffle (16) is in contact with the outer surfaces of stator one (7) and stator two (9).

5. A self-cleaning fine particle size homogenizer according to claim 1, characterized in that: The fixed plate (8) has a positioning groove (18) inside, and the outer surfaces of the movable plate (12) and the top plate (13) are slidably connected to the inner wall of the positioning groove (18).

6. A self-cleaning fine particle size homogenizer according to claim 1, characterized in that: The outer surface of the top plate (13) is in contact with the outer surface of the moving ring (15), and the top plate (13) presses against the moving ring (15) when the fixing bolt (11) is fixed outside the support plate (10).

7. A self-cleaning fine particle size homogenizer according to claim 1, characterized in that: The baffle (16) and the movable ring (15) rotate outside the stator one (7) and stator two (9). When the cross section of the movable ring (15) is parallel to one side of the fixed plate (8), it can be installed inside the stator one (7) and stator two (9).