Rail weld corrosion prevention device
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-09
- Publication Date
- 2026-08-11
AI Technical Summary
[0004]本实用新型的目的在于提供一种铁轨焊缝防腐处理装置,能够解决铁轨焊缝防腐处理困难的问题
该铁轨焊缝防腐处理装置,通过握杆、弧形分流板、弹力机构和喷涂机构的配合,捏压两组握杆可快速将两组弧形分流板直接围住焊缝,使得各个喷嘴形成绕焊缝一圈进行全方位同时喷涂,喷涂速度快,喷涂全面,解决了人工喷涂防腐液需要绕焊缝一圈,操作难度大,耗时耗力,处理效率低的问题,提高了装置的实用性。
Smart Images

Figure CN224614109U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of railway rail corrosion protection technology, and in particular to a railway rail weld corrosion protection device. Background Technology
[0002] Chinese patent document CN220941315U discloses a device for internal corrosion protection of pipe welds, including an operating table. A spraying mechanism is fixedly connected to the outer wall of the operating table. The spraying mechanism includes a storage tank, a liquid level plate fixedly connected to the outer wall of the storage tank, a feeding nozzle fixedly connected to the upper end of the storage tank, a liquid pump fixedly connected to the outer wall of the storage tank, a diversion pipe fixedly connected to one end of the liquid pump, a first electric push rod fixedly connected to the outer wall of the diversion pipe, a spray head fixedly connected to the bottom end of the first electric push rod, and a corrugated hose fixedly connected to the outer wall of the diversion pipe. The spraying mechanism can simultaneously spray the inside and outside of the weld of the connecting pipe, saving processing time and labor. Furthermore, the spray head can simultaneously determine the internal position, ensuring accurate and thorough spraying.
[0003] During the laying of railway tracks, it is necessary to perform anti-corrosion treatment on the welds. However, railway tracks are set on the ground and are heavy and inconvenient to move, so the above-mentioned devices are not suitable. Manually spraying anti-corrosion liquid requires wrapping around the weld, which is difficult, time-consuming, labor-intensive, and inefficient. Therefore, there is an urgent need for a railway track weld anti-corrosion treatment device. Utility Model Content
[0004] The purpose of this utility model is to provide a device for anti-corrosion treatment of railway welds, which can solve the problem of difficult anti-corrosion treatment of railway welds.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a rail weld anti-corrosion treatment device, comprising: There are two sets of grips, and each set of grips has an arc-shaped diverter plate fixedly installed at the bottom. The spraying mechanism, which is set on two sets of arc-shaped flow dividers, is used to spray anti-corrosion liquid onto the rail welds. The elastic mechanism is set on two sets of grips. The elastic mechanism includes slide rods. Two sets of slide rods are fixedly installed on one set of grips, and the other set of grips is movably sleeved on the two sets of slide rods.
[0006] Preferably, the elastic mechanism further includes a connecting block and a spring. A connecting block is fixedly installed at one end of each of the two sets of slide rods, and a spring is sleeved on each of the two sets of slide rods. One end of each set of springs is fixedly connected to the corresponding connecting block, and the other end of each set of springs is fixedly connected to the corresponding grip.
[0007] Preferably, the spraying mechanism includes nozzles, a flow divider block, a delivery hose, a connecting hose, and a solenoid valve. At least two sets of nozzles are fixedly installed on the inner walls of the two sets of arc-shaped flow dividers. Each set of nozzles communicates with the interior of the corresponding arc-shaped flow divider. A flow divider block is provided between the two sets of arc-shaped flow dividers. A delivery hose communicating with the interior of the flow divider block is fixedly connected to the rear outer surface of the flow divider block. A connecting hose is fixedly connected between the flow divider block and the two sets of arc-shaped flow dividers. The two ends of the two connecting hoses communicate with the interior of the flow divider block and the interior of the corresponding arc-shaped flow divider. A solenoid valve is provided on the flow divider block.
[0008] Preferably, a linear laser light is fixedly installed on the inner wall of one of the arc-shaped diverter plates.
[0009] Preferably, a proximity switch is fixedly installed on one side of the outer surface of one set of the grips.
[0010] Preferably, a battery is fixedly mounted on the outer surface of the other side of one of the grips.
[0011] Preferably, each of the two sets of grips has an arc-shaped opening, and a set of sponge pads is fixedly installed on each of the two sets of arc-shaped openings.
[0012] Compared with the prior art, the beneficial effects of this utility model are: This rail weld corrosion protection device, through the cooperation of gripping rods, arc-shaped diverting plates, elastic mechanisms, and spraying mechanisms, allows two sets of gripping rods to be squeezed to quickly surround the weld with two sets of arc-shaped diverting plates, enabling each nozzle to spray the weld simultaneously in all directions. This results in fast and comprehensive spraying, solving the problems of manual spraying of anti-corrosion liquid, which requires circling the weld, is difficult to operate, time-consuming, labor-intensive, and has low processing efficiency, thus improving the practicality of the device.
[0013] This rail weld corrosion protection device uses a linear laser light to project lines onto the rail before spraying, helping users determine the spraying position and avoiding spraying deviation. At the same time, under the action of a proximity switch, the solenoid valve can be automatically opened for spraying when the two sets of levers are squeezed, and automatically closed when they are separated. The device is easy to operate, ensures the effectiveness of the device, and is conducive to its promotion and use. Attached Figure Description
[0014] The present invention will be further described below with reference to the accompanying drawings and embodiments: Figure 1 This is a frontal perspective view of the present invention; Figure 2 This is a rear-view perspective view of the present invention; Figure 3 for Figure 1 Enlarged view of the structure at point A in the middle.
[0015] Reference numerals: 1. Handle; 2. Arc-shaped flow divider; 3. Spring mechanism; 31. Slide bar; 32. Connecting block; 33. Spring; 4. Spraying mechanism; 41. Nozzle; 42. Flow divider; 43. Delivery hose; 44. Connecting hose; 45. Solenoid valve; 5. Linear laser light; 6. Proximity switch; 7. Battery; 8. Sponge pad. Detailed Implementation
[0016] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.
[0017] Please see Figure 1-3 This utility model provides a technical solution: a rail weld anti-corrosion treatment device, including a gripping rod 1, a spraying mechanism 4, and a spring mechanism 3. There are two sets of gripping rods 1, and an arc-shaped diverter plate 2 is fixedly installed at the bottom of each set of gripping rods 1. The spraying mechanism 4 is disposed on the two sets of arc-shaped diverter plates 2 and is used to spray anti-corrosion liquid onto the rail weld. A linear laser light 5 is fixedly installed on the inner wall of one set of arc-shaped diverter plates 2, and a proximity switch 6 is fixedly installed on the outer surface of one side of one set of gripping rods 1. A battery 7 is fixedly installed on the other side of the outer surface of the device. Each of the two sets of grips 1 has an arc-shaped opening, and a set of sponge pads 8 are fixedly installed on each of the two sets of arc-shaped openings. Through the linear laser light 5, lines can be projected on the rail before spraying to help the user judge the spraying position and avoid spraying position deviation. At the same time, under the action of the proximity switch 6, the solenoid valve 45 can be automatically opened for spraying when the two sets of grips 1 are squeezed, and automatically closed when they are separated. The operation is convenient, ensuring the effect of the device and facilitating the promotion and use of the device. The elastic mechanism 3 is set on the two sets of grips 1. The elastic mechanism 3 includes slide rods 31. Two sets of slide rods 31 are fixedly installed on one set of grips 1, and the other set of grips 1 is movably sleeved on the two sets of slide rods 31.
[0018] The elastic mechanism 3 also includes a connecting block 32 and a spring 33. A connecting block 32 is fixedly installed on one end of each of the two sets of slide rods 31. A spring 33 is sleeved on each of the two sets of slide rods 31. One end of each set of springs 33 is fixedly connected to the corresponding connecting block 32, and the other end of each set of springs 33 is fixedly connected to the corresponding grip rod 1.
[0019] The spraying mechanism 4 includes nozzles 41, a flow divider block 42, a delivery hose 43, a connecting hose 44, and a solenoid valve 45. At least two sets of nozzles 41 are fixedly installed on the inner walls of each of the two sets of arc-shaped flow dividers 2. Each set of nozzles 41 communicates with the interior of the corresponding arc-shaped flow divider 2. A flow divider block 42 is provided between the two sets of arc-shaped flow dividers 2. A delivery hose 43 communicating with the interior of the flow divider block 42 is fixedly connected to its rear outer surface. A connecting hose 44 is fixedly connected between the flow divider block 42 and each of the two sets of arc-shaped flow dividers 2. The two sets of connecting hoses 44... Each end is connected to the interior of the diversion block 42 and the interior of the corresponding arc-shaped diversion plate 2. The diversion block 42 is equipped with a solenoid valve 45. Through the cooperation of the grip rod 1, the arc-shaped diversion plate 2, the elastic mechanism 3 and the spraying mechanism 4, squeezing the two sets of grip rod 1 can quickly surround the weld seam with the two sets of arc-shaped diversion plates 2, so that each nozzle 41 forms a circle around the weld seam for all-round simultaneous spraying. The spraying speed is fast and the spraying is comprehensive. It solves the problems of manual spraying of anti-corrosion liquid requiring a circle around the weld seam, which is difficult to operate, time-consuming and labor-intensive, and has low processing efficiency, thus improving the practicality of the device.
[0020] Working principle: The delivery hose 43 is connected to the pump in a portable small anti-corrosion liquid tank. The user holds two sets of handles 1. When the weld is found, the user places the two sets of arc-shaped diverter plates 2 between the rails. After confirming the position, the user squeezes the two sets of handles 1. One set of handles 1 slides relative to the other set of handles 1 through two sets of sliding rods 31, so that the two sets of handles 1 are close to each other. The two sets of springs 33 are stretched until the two sets of arc-shaped diverter plates 2 fit together and cover the weld. At this time, the proximity switch 6 contacts the corresponding handle 1. The distance between the two sets of handles 1 reaches the set threshold detected by the proximity switch 6, so that the solenoid valve 45 opens. The anti-corrosion liquid is sprayed out from the nozzles 41 on the two sets of arc-shaped diverter plates 2 through the delivery hose 43 and the two sets of connecting hoses 44, and sprays the weld all over.
[0021] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.
Claims
1. A device for corrosion protection of railway rail welds, characterized in that, include: The grip (1) consists of two sets, and each set of grips (1) has a set of arc-shaped diverter plates (2) fixedly installed at the bottom. The spraying mechanism (4) is set on two sets of arc-shaped diversion plates (2). The spraying mechanism (4) is used to spray anti-corrosion liquid onto the rail welds. The elastic mechanism (3) is set on two sets of grips (1). The elastic mechanism (3) includes slide rods (31). Two sets of slide rods (31) are fixedly installed on one set of grips (1), and the other set of grips (1) is movably sleeved on the two sets of slide rods (31).
2. The anti-corrosion treatment device for rail welds according to claim 1, characterized in that: The elastic mechanism (3) also includes a connecting block (32) and a spring (33). One end of each of the two sets of slide rods (31) is fixedly installed with a connecting block (32), and a spring (33) is sleeved on each of the two sets of slide rods (31). One end of each set of springs (33) is fixedly connected to the corresponding connecting block (32), and the other end of each set of springs (33) is fixedly connected to the corresponding grip (1).
3. The anti-corrosion treatment device for rail welds according to claim 2, characterized in that: The spraying mechanism (4) includes a nozzle (41), a flow divider (42), a delivery hose (43), a connecting hose (44), and a solenoid valve (45). At least two sets of nozzles (41) are fixedly installed on the inner walls of the two sets of arc-shaped flow dividers (2). Each set of nozzles (41) communicates with the interior of the corresponding arc-shaped flow divider (2). A flow divider (42) is provided between the two sets of arc-shaped flow dividers (2). A delivery hose (43) communicating with the interior of the flow divider (42) is fixedly connected to the rear outer surface of the flow divider (42). A set of connecting hoses (44) is fixedly connected between the flow divider (42) and the two sets of arc-shaped flow dividers (2). The two ends of the two sets of connecting hoses (44) communicate with the interior of the flow divider (42) and the interior of the corresponding arc-shaped flow divider (2). A solenoid valve (45) is provided on the flow divider (42).
4. The anti-corrosion treatment device for rail welds according to claim 3, characterized in that: One of the arc-shaped diverter plates (2) has a linear laser light (5) fixedly installed on its inner wall.
5. The anti-corrosion treatment device for rail welds according to claim 4, characterized in that: One of the grips (1) has a proximity switch (6) fixedly installed on one side of its outer surface.
6. The anti-corrosion treatment device for rail welds according to claim 5, characterized in that: A battery (7) is fixedly installed on the outer surface of the other side of one of the grips (1).
7. The anti-corrosion treatment device for rail welds according to claim 6, characterized in that: Both sets of grips (1) have an arc-shaped opening, and a set of sponge pads (8) are fixedly installed on both sets of arc-shaped openings.
Citation Information
Patent Citations
A pipeline weld internal anti-corrosion treatment device
CN220941315U