A metal faucet burr removal device

Abstract

This utility model belongs to the technical field of polishing devices, specifically a metal faucet burr polishing device, including a working plate. A polishing component and a self-control component are arranged at the top of the working plate. A rotating component is arranged on one side of the top of the working plate, and a clamping component is arranged on the rotating component. The polishing component includes a vertical plate. Two vertical plates are fixedly installed on one side of the top of the working plate. First support blocks are fixedly installed at both ends of the outer side wall of each vertical plate. A first rotating shaft is inserted through the first support block, and a polishing roller is sleeved on the first rotating shaft. A second support block is arranged between the two first support blocks, and a rotating rod is inserted through the second support block. A support roller is sleeved on the rotating rod. A polishing abrasive belt is sleeved on the polishing roller and the support roller. This combination enables comprehensive polishing of burrs on the faucet surface, making the polishing more uniform and improving the working efficiency of the device.

Description

Technical Field

[0001] This utility model belongs to the technical field of polishing devices, specifically a metal faucet burr polishing device. Background Technology

[0002] Metal faucets are a common bathroom fixture, mainly made of metal, used to control the flow of water and adjust the water volume. Their manufacturing process involves multiple steps. For example, during the manufacturing process of metal faucets, the burrs attached to the surface of the faucet are usually polished to make them easier to use. Therefore, a metal faucet burr polishing device is needed.

[0003] Metal faucet burr polishing device is used to polish and grind the burrs on the surface of faucets to improve surface smoothness and product quality. It usually includes a clamping mechanism for fixing the faucet, a polishing component and an automatic control system. After the metal faucet is clamped by the clamping mechanism, the automatic control system is programmed to drive the polishing component to polish the metal faucet along a certain trajectory.

[0004] Existing metal faucet burr polishing devices are usually unable to polish burrs on the faucet surface comprehensively, resulting in uneven polishing, lack of flexibility, and low automation. Therefore, a metal faucet burr polishing device is proposed to address the above problems. Utility Model Content

[0005] To overcome the shortcomings of existing technology and address the problems of existing equipment, this utility model proposes a metal faucet burr removal device.

[0006] The technical solution adopted by this utility model to solve its technical problem is a metal faucet deburring device: it includes a working plate, a deburring component and a self-control component are provided at the top of the working plate, a rotating component is provided on one side of the top of the working plate, and a clamping component is provided on the rotating component. The deburring component includes a vertical plate, two vertical plates are fixedly installed on one side of the top of the working plate, and first support blocks are fixedly installed at both ends of the outer side wall of the vertical plates respectively. A first rotating shaft is provided through the first support block, and a deburring roller is sleeved on the first rotating shaft. A second support block is provided between the two first support blocks, and a rotating rod is provided through the second support block. A support roller is sleeved on the rotating rod, and a deburring belt is sleeved on the deburring roller and the support roller, which together realize the deburring of the metal faucet.

[0007] Preferably, a fixing plate is fixedly installed on the outer side of one of the first support blocks, and a drive motor is fixedly installed on the fixing plate. The drive motor is connected to the first rotating shaft through a coupling, thereby driving the sanding belt to rotate.

[0008] Preferably, the rotating assembly includes a mounting frame, which is fixedly mounted on one side of the top of the working plate. A second rotating shaft is disposed through the working plate inside the mounting frame, and a first gear disk is rotatably mounted on the second rotating shaft. A first motor is disposed at the top of the mounting frame, and the output shaft of the first motor is connected to the second rotating shaft through a coupling, thereby cooperating to drive the rotating assembly to rotate.

[0009] Preferably, a base is provided at the top of the working plate, and a second gear disk is rotatably mounted on the base. The second gear disk meshes with the first gear disk, and a first electric telescopic cylinder is provided on the second gear disk, which together realizes the driving rotation component.

[0010] Preferably, the clamping assembly includes a mounting plate, the top end of the telescopic rod of the first electric telescopic cylinder is provided with the mounting plate, the outer wall of the mounting plate is provided with a second electric telescopic cylinder, the top end of the telescopic rod of the second electric telescopic cylinder is provided with a mounting block, the top end of the mounting block is provided with a second electric motor, the top end of the rotating rod is provided with a fixing plate, the outer wall of the fixing plate is provided with a third electric telescopic cylinder, and the top end of the telescopic rod of the third electric telescopic cylinder is provided with a clamping plate, which together achieves the fixation of the faucet.

[0011] Preferably, the automatic control component includes a control console with a display screen and an automatic control button located directly below the display screen, which together achieve automatic control and improve the automation level of the device.

[0012] The beneficial effects of this utility model are:

[0013] 1. This utility model, by setting up a grinding component, starts the drive motor via the automatic control button on the control panel. The drive motor drives the first rotating shaft, which in turn drives the grinding roller and the support roller, thus realizing the rotation of the grinding belt. It also starts the third electric telescopic cylinder, whose telescopic rod pushes the clamping plate, thus clamping the faucet and grinding it. This improves the automation level and working efficiency of the device.

[0014] 2. This utility model, by setting up a rotating component, starts a No. 1 motor, which drives a No. 2 rotating shaft, which in turn drives a No. 1 gear disc. The No. 1 and No. 2 gear discs mesh together, thus driving the rotating component to rotate as a whole. Then, a No. 2 electric telescopic cylinder is started, and the telescopic rod of the No. 2 electric telescopic cylinder pushes the whole component to move laterally. Finally, a No. 2 motor is started, which drives the fixed disc to rotate. This process achieves comprehensive polishing of the burrs on the surface of the faucet, preventing uneven polishing and improving the working efficiency of the device. Attached Figure Description

[0015] The accompanying drawings, which are included to provide a further understanding of the present invention and form part of this application, illustrate exemplary embodiments of the present invention and, together with the description thereof, serve to explain the present invention and do not constitute an undue limitation thereof. In the drawings:

[0016] Figure 1 This is a schematic diagram of the first three-dimensional structure;

[0017] Figure 2 This is a schematic diagram of the grinding component structure;

[0018] Figure 3 This is a schematic diagram of the rotating assembly structure;

[0019] Figure 4 This is a schematic diagram of the clamping component structure;

[0020] Figure 5 This is a schematic diagram of the automatic control component structure;

[0021] Legend:

[0022] In the diagram: 11. Working plate; 12. Vertical plate; 13. Fixed plate; 14. Drive motor; 15. First support block; 16. No. 1 rotating shaft; 17. Grinding roller; 18. Second support block; 19. Support roller; 2. Grinding belt; 2. Mounting frame; 21. No. 2 rotating shaft; 22. No. 1 gear plate; 23. No. 1 motor; 24. Chassis; 25. No. 2 gear plate; 26. No. 1 electric telescopic cylinder; 3. Mounting plate; 31. No. 2 electric telescopic cylinder; 32. Mounting block; 33. No. 2 motor; 34. Fixed plate; 35. No. 3 electric telescopic cylinder; 36. Clamping plate; 4. Automatic control panel; 41. Display screen; 42. Automatic control button. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figures 1-5As shown, a metal faucet burr polishing device includes a working plate 1. A polishing component and a self-control component are provided at the top of the working plate 1. A rotating component is provided on one side of the top of the working plate 1. A clamping component is provided on the rotating component. The polishing component includes a vertical plate 11. Two vertical plates 11 are fixedly installed on one side of the top of the working plate 1. First support blocks 14 are fixedly installed at both ends of the outer side wall of the vertical plates 11. A first rotating shaft 15 is inserted through the first support block 14. A polishing roller 16 is sleeved on the first rotating shaft 15. A second support block 17 is provided between the two first support blocks 14. A rotating rod is inserted through the second support block 17. A support roller 18 is sleeved on the rotating rod. A polishing abrasive belt 19 is sleeved on the polishing roller 16 and the support roller 18.

[0025] In operation, existing metal faucet burr polishing devices are not flexible enough and have a low degree of automation. In this solution, the present invention sets up a polishing component. Through the automatic control button 42 on the control panel 4, the drive motor 13 is started. The drive motor 13 drives the first rotating shaft 15, which drives the polishing roller 16, and in turn drives the support roller 18, realizing the rotation of the polishing belt 19. The third electric telescopic cylinder 35 is started. The telescopic rod of the third electric telescopic cylinder 35 pushes the clamping plate 36, thus achieving the clamping of the faucet and polishing the faucet. This improves the automation level of the device and increases its working efficiency.

[0026] A fixing plate 12 is fixedly installed on the outer side of one of the first support blocks 14. A drive motor 13 is fixedly installed on the fixing plate 12. The drive motor 13 is connected to a first rotating shaft 15 via a coupling. The rotating assembly includes a mounting frame 2. A mounting frame 2 is fixedly installed on one side of the top of the working plate 1. A second rotating shaft 21 is disposed through the working plate 1 in the mounting frame 2. A first gear disk 22 is rotatably mounted on the second rotating shaft 21. A first motor 23 is disposed at the top of the mounting frame 2. The output shaft of the first motor 23 is connected to the second rotating shaft 21 via a coupling. A base 24 is disposed at the top of the working plate 1. A second gear disk 25 is rotatably mounted on the base 24. The second gear disk 25 meshes with the first gear disk 22. The first electric telescopic cylinder 26 is provided on the 5. The clamping assembly includes a mounting plate 3. The top of the telescopic rod of the first electric telescopic cylinder 26 is provided with the mounting plate 3. The outer wall of the mounting plate 3 is provided with a second electric telescopic cylinder 31. The top of the telescopic rod of the second electric telescopic cylinder 31 is provided with a mounting block 32. The top of the mounting block 32 is provided with a second electric motor 33. The second electric motor 33 is connected to a rotating rod through a coupling. The top of the rotating rod is provided with a fixed plate 34. The outer wall of the fixed plate 34 is provided with a third electric telescopic cylinder 35. The top of the telescopic rod of the third electric telescopic cylinder 36 is provided with a clamping plate 35. The automatic control assembly includes an automatic control console 4. The automatic control console 4 is provided with a display screen 41. The automatic control button 42 is provided directly below the display screen 41.

[0027] In operation, existing metal faucet burr polishing devices are not flexible enough and have a low degree of automation. In this solution, the present invention sets up a polishing component. Through the automatic control button 42 on the control panel 4, the drive motor 13 is started. The drive motor 13 drives the first rotating shaft 15, which drives the polishing roller 16, and in turn drives the support roller 18, realizing the rotation of the polishing belt 19. The third electric telescopic cylinder 35 is started. The telescopic rod of the third electric telescopic cylinder 35 pushes the clamping plate 36, thus achieving the clamping of the faucet and polishing the faucet. This improves the automation level of the device and increases its working efficiency.

[0028] Working principle: Existing heat sink stamping dies cannot bend aluminum profiles of different widths, which is not conducive to production and manufacturing and has low applicability. In this solution, this utility model sets up a stabilizing component. The operator places the aluminum profile on the work plate 1, and the limit block 2 is controlled by the CNC console 4. The limit block 2 drives the limit plate 22, which in turn drives the stabilizing roller 24 to stabilize and fix the aluminum profile. The motor 28 is started, and the motor 28 drives the stabilizing plate 27 to stabilize the aluminum profile. The drive motor 14 is started, and the drive motor 14 drives the rotating shaft 11. The rotating shaft 11 is driven by the belt pulley 13. The rotating shaft 11 drives the roller 12, which drives the aluminum profile. This combination enables the fixing of aluminum profiles of different widths and improves the practicality of the device.

[0029] Existing metal faucet burr polishing devices often struggle to thoroughly polish burrs on the faucet surface, resulting in uneven polishing. In this solution, a rotating assembly is incorporated. Starting a primary motor 23 drives a secondary rotating shaft 21, which in turn drives a primary gear disc 22. The gear discs 22 and 25 mesh, coordinating to rotate the entire assembly. This activates a secondary electric telescopic cylinder 31, whose extension rod pushes the assembly laterally. Finally, a secondary motor 33 is activated, driving a fixed disc 34 to rotate. This comprehensive polishing process ensures even burr removal on the faucet surface, preventing uneven polishing and improving the device's efficiency.

[0030] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0031] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. A device for deburring metal faucets, characterized in that: The system includes a work plate (1), a grinding component and a self-control component are provided at the top of the work plate (1), a rotating component is provided on one side of the top of the work plate (1), a clamping component is provided on the rotating component, the grinding component includes a vertical plate (11), two vertical plates (11) are fixedly installed on one side of the top of the work plate (1), first support blocks (14) are fixedly installed at both ends of the outer side wall of the vertical plate (11), a first rotating shaft (15) is provided through the first support block (14), a grinding roller (16) is sleeved on the first rotating shaft (15), a second support block (17) is provided between the two first support blocks (14), a rotating rod is provided through the second support block (17), a support roller (18) is sleeved on the rotating rod, and a grinding belt (19) is sleeved on the grinding roller (16) and the support roller (18).

2. The metal faucet deburring device according to claim 1, characterized in that: A fixing plate (12) is fixedly installed on the outer side of one of the first support blocks (14), and a drive motor (13) is fixedly installed on the fixing plate (12). The drive motor (13) is connected to the first rotating shaft (15) through a coupling.

3. The metal faucet deburring device according to claim 2, characterized in that: The rotating assembly includes a mounting frame (2). The mounting frame (2) is fixedly installed on one side of the top of the working plate (1). A second rotating shaft (21) is provided inside the mounting frame (2) through the working plate (1). A first gear disc (22) is rotatably installed on the second rotating shaft (21). A first motor (23) is provided at the top of the mounting frame (2). The output shaft of the first motor (23) is connected to the second rotating shaft (21) through a coupling.

4. The metal faucet deburring device according to claim 3, characterized in that: The top of the working plate (1) is provided with a chassis (24), and a second gear disc (25) is rotatably mounted on the chassis (24). The second gear disc (25) meshes with the first gear disc (22), and a first electric telescopic cylinder (26) is provided on the second gear disc (25).

5. The metal faucet deburring device according to claim 4, characterized in that: The clamping assembly includes a mounting plate (3). The top end of the telescopic rod of the first electric telescopic cylinder (26) is provided with the mounting plate (3). The outer side wall of the mounting plate (3) is provided with a second electric telescopic cylinder (31). The top end of the telescopic rod of the second electric telescopic cylinder (31) is provided with a mounting block (32). The top end of the mounting block (32) is provided with a second electric motor (33). The second electric motor (33) is connected to a rotating rod through a coupling. The top end of the rotating rod is provided with a fixed plate (34). The outer side wall of the fixed plate (34) is provided with a third electric telescopic cylinder (35). The top end of the telescopic rod of the third electric telescopic cylinder (35) is provided with a clamping plate (36).

6. The metal faucet deburring device according to claim 5, characterized in that: The automatic control component includes an automatic control console (4), on which a display screen (41) is provided, and an automatic control button (42) is provided directly below the display screen (41).

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