Uniform feeding device for a cane unloading device

CN224618674UActive Publication Date: 2026-08-11GUANGXI NONGKEN SUGAR IND GRP LIANGQI SUGAR MFG CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-15
Publication Date
2026-08-11

AI Technical Summary

Technical Problem

[0003]在使用甘蔗制糖的生产过程中,部分企业使用甘蔗自卸系统取代传统的人工吊装,甘蔗自卸系统通常包括链板输送机、理平机、打散机、自动控制系统等设备,使甘蔗原料均匀、连续地进入生产线,其中链板输送机是输送甘蔗的主要设备,而现有的链板输送机在输送甘蔗时,由于甘蔗原料上会存在泥土和枯叶等杂质,当杂质残留在链板输送机上时,如果不及时清理杂质进入链板输送机的连接处时,会导致输送机产生堵塞以及发生故障的问题

Benefits of technology

1.本实用新型所述的一种甘蔗卸蔗装置的均匀供料装置,通过高压水泵带动水流从出水管喷向链板输送带表面,从而可以将链板输送带表面残留的一些泥土或者枯叶等杂质冲掉,可减少杂质粘附在链板输送带表面导致产生脏污和堵塞的情况。

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Abstract

This utility model belongs to the field of sugarcane processing technology, specifically a uniform feeding device for sugarcane unloading equipment. It includes a pair of side plates, with a chain conveyor belt mounted on the sidewalls of both side plates. A high-pressure water pump and a water guide pipe are installed at the bottom of each side plate, connected via a pipeline. Multiple water outlet pipes are connected to the water guide pipe. A moving component and a collecting component are provided at the bottom of the side plates. A uniform feeding component is provided on the chain conveyor belt, including multiple sets of fixed seats. These fixed seats are fixed to the chain conveyor belt and are evenly distributed on it. Through this structure, the high-pressure water pump drives water to spray from the water outlet pipes onto the surface of the chain conveyor belt, thereby washing away residual dirt, dead leaves, and other impurities, reducing the likelihood of impurities adhering to the chain conveyor belt surface and causing dirt and blockage.
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Description

Technical Field

[0001] This utility model belongs to the field of sugarcane processing technology, specifically a uniform feeding device for sugarcane unloading equipment. Background Technology

[0002] The main purpose of sugarcane processing is for sugar production. Common sugar production methods involve multiple pressing and percolation extraction using a compressor unit, separation of juice and bagasse, filtration of the juice to remove sugarcane scraps, and then purification, evaporation, crystallization, and other processes to form the final finished sugar product.

[0003] In the sugarcane sugar production process, some enterprises use sugarcane self-unloading systems to replace traditional manual hoisting. Sugarcane self-unloading systems typically include equipment such as chain conveyors, levelers, breakers, and automatic control systems to ensure that sugarcane raw materials enter the production line evenly and continuously. Among them, the chain conveyor is the main equipment for transporting sugarcane. However, when transporting sugarcane, existing chain conveyors may encounter problems because the sugarcane raw materials may contain impurities such as soil and dead leaves. If these impurities remain on the chain conveyor and are not cleaned in time, they can enter the connection points of the chain conveyor, leading to blockages and malfunctions.

[0004] Therefore, this utility model provides a uniform feeding device for a sugarcane unloading device. Utility Model Content

[0005] To overcome the shortcomings of the prior art and solve at least one of the problems mentioned in the background art, a uniform feeding device for sugarcane unloading equipment is proposed.

[0006] The technical solution adopted by this utility model to solve its technical problem is as follows: The uniform feeding device of the sugarcane unloading device of this utility model includes a pair of side plates, and a chain conveyor belt is installed on the side walls of the pair of side plates. A high-pressure water pump and a water guide pipe are installed at the bottom of the side plates. The high-pressure water pump and the water guide pipe are connected by a pipe. Multiple water outlet pipes are connected to the water guide pipe. A moving component and a collecting component are provided at the bottom of the side plates. A uniform feeding component is provided on the chain conveyor belt. Through the above structure, the high-pressure water pump drives the water flow to spray water from the water outlet pipe onto the surface of the chain conveyor belt, thereby washing away some dirt or dead leaves and other impurities remaining on the surface of the chain conveyor belt, which can reduce the situation of impurities adhering to the surface of the chain conveyor belt and causing dirt and blockage.

[0007] Preferably, the material leveling assembly includes multiple sets of fixed seats, which are fixedly connected to the chain conveyor belt. The multiple sets of fixed seats are evenly distributed on the chain conveyor belt. Each fixed seat is provided with a fixed shaft, and a spring pin is installed at the end of each fixed seat. A baffle is connected to the top of each fixed seat, and a slot is provided at the end of the baffle. Through the above structure, the chain conveyor belt is divided into multiple identical groove areas between adjacent baffles, which can make the sugarcane transport more even. At the same time, the baffle and the fixed seat are connected to the fixed shaft by the spring pin, which can improve the convenience of baffle installation and disassembly.

[0008] Preferably, the collection assembly includes a collection tank installed at the bottom of the side plate, a drain pipe connected to the side wall of the collection tank, a control valve installed on the drain pipe, and a filter assembly inside the collection tank. Through the above structure, the collection tank collects and reuses the wastewater from cleaning the chain conveyor belt, which can reduce the waste of water resources.

[0009] Preferably, the moving component includes two sets of fixed plates, both sets of fixed plates are fixed to the bottom of the side plate, a pair of support legs are fixed to the bottom of the fixed plates, the bottom of the support legs are equipped with casters, and the side wall of the support legs is provided with a support component. Through the above structure, the casters are installed under the support legs, which facilitates the movement of the overall device and improves the convenience of the moving device.

[0010] Preferably, the support assembly includes an extension plate, which is fixed to the side wall of the support leg. A support rod is fixed to the side wall of the support leg, and the end of the support rod is fixed to the extension plate. A screw is threaded onto the extension plate, and a support plate is fixed to the bottom of the screw. With the above structure, the screw and the support plate can be tightened against the ground to fix the position of the overall device, reducing displacement during use and thus improving the stability of the overall device.

[0011] Preferably, the filter assembly includes a baffle bar fixed to the inner wall of the collection tank, and a filter plate is detachably installed on the baffle bar. A pair of handles are symmetrically fixed to the filter plate. Through the above structure, the filter plate filters the sewage entering the collection tank, thereby reducing the impact of excessive impurities in the sewage on sewage recycling.

[0012] The beneficial effects of this utility model are as follows: 1. The uniform feeding device of the sugarcane unloading device of this utility model uses a high-pressure water pump to drive water flow from the water outlet pipe to the surface of the chain conveyor belt, thereby washing away some dirt or dead leaves and other impurities remaining on the surface of the chain conveyor belt, reducing the situation of impurities adhering to the surface of the chain conveyor belt and causing dirt and blockage.

[0013] 2. The uniform feeding device of the sugarcane unloading device of this utility model divides the chain conveyor belt into multiple identical groove areas by adjacent baffles, which can make the sugarcane conveying more uniformly. At the same time, the baffles and the fixed seats are connected to the fixed shaft by spring pins, which can improve the convenience of baffle installation and disassembly. Attached Figure Description

[0014] The present invention will be further described below with reference to the accompanying drawings.

[0015] Figure 1 This is a perspective view of the present invention; Figure 2 This is a schematic diagram of the cooperation structure between the chain conveyor belt and the water outlet pipe in this utility model; Figure 3 This is a schematic diagram of the cooperation structure between the support leg and the screw in this utility model; Figure 4 This is a schematic diagram of the cooperation structure between the fixed base and the baffle in this utility model; Figure 5 This is a schematic diagram of the cooperation structure between the collection tank and the filter plate in this utility model.

[0016] Legend: 1. Side plate; 11. Chain conveyor belt; 12. High-pressure water pump; 13. Water guide pipe; 14. Water outlet pipe; 2. Fixed seat; 21. Fixed shaft; 22. Spring pin; 23. Baffle; 24. Bayonet; 3. Collection trough; 31. Drain pipe; 32. Control valve; 4. Fixed plate; 41. Support leg; 42. Caster wheel; 5. Extension plate; 51. Support rod; 52. Screw; 53. Support plate; 6. Stop bar; 61. Filter plate; 62. Handle. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0018] Specific implementation examples are given below.

[0019] like Figures 1 to 5As shown in the embodiment of this utility model, a uniform feeding device for a sugarcane unloading apparatus includes a pair of side plates 1. A chain conveyor belt 11 is installed on the side walls of the pair of side plates 1. A high-pressure water pump 12 and a water guide pipe 13 are installed at the bottom of the side plates 1. The high-pressure water pump 12 and the water guide pipe 13 are connected by a pipe. Multiple water outlet pipes 14 are connected to the water guide pipe 13. A moving component and a collecting component are provided at the bottom of the side plates 1. A uniform feeding component is provided on the chain conveyor belt 11. During operation, the entire device is installed in the conveying section of the sugarcane self-unloading processing system. Then, the external water pipe is connected to the pipe of the high-pressure water pump 12, and the sugarcane is unloaded onto the chain conveyor belt 11. In the uniform material assembly, when the chain conveyor belt 11 rotates, it can drive the sugarcane located in the uniform material assembly to be transported to the processing area. After a batch of sugarcane is transported, the high-pressure water pump 12 is started to drive water to flow from the water guide pipe 13 into multiple water outlet pipes 14, and then spray it onto the surface of the chain conveyor belt 11 from multiple holes on the water outlet pipes 14. At this time, the chain conveyor belt 11 can be cleaned. Through the above structure, the high-pressure water pump 12 drives the water flow to spray from the water outlet pipes 14 onto the surface of the chain conveyor belt 11, thereby washing away some dirt or dead leaves and other impurities remaining on the surface of the chain conveyor belt 11, which can reduce the situation of impurities adhering to the surface of the chain conveyor belt 11 and causing dirt and blockage.

[0020] like Figure 3 and Figure 4 As shown, the material leveling assembly includes multiple sets of fixed seats 2, which are fixedly connected to the chain conveyor belt 11. The multiple sets of fixed seats 2 are evenly distributed on the chain conveyor belt 11. Each fixed seat 2 is provided with a fixed shaft 21, and a spring pin 22 is installed at one end of each fixed seat 2. A baffle 23 is connected to the top of each fixed seat 2, and a latch 24 is provided at the end of the baffle 23. During operation, the latch 24 is inserted into the fixed shaft 21, and then the baffle 23 is rotated towards the fixed seat 2. This pulls the spring pin 22 away from the baffle 23. When the baffle 23 contacts the surface of the fixed seat 2, the spring pin 22 is released, and the spring... Under the action of spring return, the end of pin 22 is inserted into the positioning hole on baffle 23, thereby fixing baffle 23 on fixed seat 2. When multiple sets of baffles 23 are installed on fixed seat 2, the same groove area can be formed between two adjacent baffles 23, so that sugarcane can fall into this area separately and be conveyed evenly. Through the above structure, the chain conveyor belt 11 is divided into multiple identical groove areas between adjacent baffles 23, which can make the sugarcane conveying more even. At the same time, the baffle 23 and fixed seat 2 are connected to fixed shaft 21 through spring pin 22, which can improve the convenience of baffle 23 installation and disassembly.

[0021] like Figure 1 and Figure 5As shown, the collection assembly includes a collection tank 3, which is installed at the bottom of the side plate 1. The side wall of the collection tank 3 is connected to a drain pipe 31, and a control valve 32 is installed on the drain pipe 31. A filter assembly is provided inside the collection tank 3. During operation, the wastewater after rinsing the chain conveyor belt 11 will fall into the collection tank 3 below and be collected. The wastewater can be discharged from the drain pipe 31 into a container and then reused. Through the above structure, the collection tank 3 collects and reuses the wastewater from cleaning the chain conveyor belt 11, which can reduce the waste of water resources.

[0022] like Figure 1 and Figure 3 As shown, the moving component includes two sets of fixed plates 4, both of which are fixed to the bottom of the side plate 1. A pair of support legs 41 are fixed to the bottom of each fixed plate 4. Casters 42 are installed at the bottom of each support leg 41. A support component is provided on the side wall of each support leg 41. During operation, the casters 42 rotate on the ground, thereby moving the entire device to a new position. After moving to the designated position, the position of the device is fixed by the support component. Through the above structure, the casters 42 installed under the support legs 41 facilitate the movement of the entire device, improving the convenience of moving the device.

[0023] like Figure 3 As shown, the support assembly includes an extension plate 5, which is fixed to the side wall of the support leg 41. A support rod 51 is fixed to the side wall of the support leg 41, and the end of the support rod 51 is fixed to the extension plate 5. A screw 52 is threaded onto the extension plate 5, and a support plate 53 is fixed to the bottom of the screw 52. During operation, rotating the screw 52 moves the support plate 53 toward the ground. Once the support plate 53 is pressed against the ground, the position of the entire device can be fixed. When it needs to be moved again, first reverse the screw 52 to lift the support plate 53 off the ground, thus releasing the fixation of the entire device. Through the above structure, the screw 52 and the support plate 53 can fix the position of the entire device by pressing against the ground, reducing displacement during use and thus improving the stability of the entire device.

[0024] like Figure 5 As shown, the filter assembly includes a baffle 6, which is fixed to the inner wall of the collection tank 3. A filter plate 61 is detachably installed on the baffle 6, and a pair of handles 62 are symmetrically fixed to the filter plate 61. During operation, when sewage enters the collection tank 3, it is filtered by the filter plate 61 in the collection tank 3, thereby filtering out large particles and impurities such as dead leaves in the sewage. Then, the filter plate 61 can be removed periodically to clean the impurities on the surface, and then the filter plate 61 can be installed back into the collection tank 3. Through the above structure, the filter plate 61 filters the sewage entering the collection tank 3, thereby reducing the impact of excessive impurities in the sewage on sewage recycling.

[0025] like Figure 5 As shown, both the collection tank 3 and the handle 62 are made of stainless steel. Through the above structure, the stainless steel material can improve the corrosion resistance of the collection tank 3 and the handle 62, thereby reducing the possibility of damage caused by sewage corrosion.

[0026] Working principle: The entire device is installed in the conveyor section of the sugarcane self-unloading processing system. An external water pipe is connected to the high-pressure water pump 12, and the sugarcane is unloaded into the equalization assembly within the chain conveyor belt 11. When the chain conveyor belt 11 rotates, it carries the sugarcane in the equalization assembly towards the processing area. After a batch of sugarcane is transported, the high-pressure water pump 12 is activated, diverting water from the water guide pipe 13 into multiple water outlet pipes 14. The water is then sprayed onto the chain conveyor belt from multiple holes in the water outlet pipes 14. 11. At this time, the chain conveyor belt 11 can be cleaned. Insert the bayonet 24 into the fixed shaft 21, and then rotate the baffle 23 toward the fixed seat 2. At this time, the spring pin 22 can be pulled away from the baffle 23. When the baffle 23 contacts the surface of the fixed seat 2, release the spring pin 22. At this time, under the action of the spring return, the end of the spring pin 22 is inserted into the positioning hole on the baffle 23, and the baffle 23 can be fixed on the fixed seat 2. When multiple sets of baffles 23 are installed on the fixed seat 2, adjacent... The two baffles 23 can form the same groove area, so that the sugarcane can fall into this area separately and be transported evenly. The sewage after washing the chain conveyor belt 11 will fall into the collection tank 3 below and be collected. The sewage can be discharged from the drain pipe 31 into the container and then reused. The universal wheels 42 can rotate on the ground to drive the overall device to move. When it moves to the designated position, the position of the device is fixed by the support component. Rotating the screw 52 drives the support plate 53 to move to the ground. When the support plate 53 is pressed against the ground, the position of the overall device can be fixed. When it needs to be moved again, first reverse the screw 52 to drive the support plate 53 to lift off the ground, and the fixation of the overall device can be released. When the sewage enters the collection tank 3, it will be filtered by the filter plate 61 in the collection tank 3, thereby filtering out large particles and impurities such as dead leaves in the sewage. Then, the filter plate 61 can be removed periodically to clean the impurities on the surface and then the filter plate 61 can be installed back into the collection tank 3.

[0027] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A uniform feeding device for a sugarcane unloading apparatus, comprising a pair of side plates (1), characterized in that: A chain conveyor belt (11) is installed on the side wall of a pair of side plates (1). A high-pressure water pump (12) and a water guide pipe (13) are installed at the bottom of the side plate (1). The high-pressure water pump (12) and the water guide pipe (13) are connected by a pipe. Multiple water outlet pipes (14) are connected to the water guide pipe (13). A moving component and a collecting component are provided at the bottom of the side plate (1). A material leveling component is provided on the chain conveyor belt (11).

2. The uniform feeding device for a sugarcane unloading apparatus according to claim 1, characterized in that: The material leveling assembly includes multiple sets of fixed seats (2), which are fixedly connected to the chain conveyor belt (11). The multiple sets of fixed seats (2) are evenly distributed on the chain conveyor belt (11). A fixed shaft (21) is provided on the fixed seat (2). A spring pin (22) is installed at the end of the fixed seat (2). A baffle (23) is connected to the top of the fixed seat (2). A bayonet (24) is opened at the end of the baffle (23).

3. The uniform feeding device for a sugarcane unloading apparatus according to claim 1, characterized in that: The collection assembly includes a collection tank (3), which is installed at the bottom of the side plate (1). The side wall of the collection tank (3) is connected to a drain pipe (31), and a control valve (32) is installed on the drain pipe (31). A filter assembly is provided inside the collection tank (3).

4. The uniform feeding device for a sugarcane unloading apparatus according to claim 1, characterized in that: The moving component includes two sets of fixed plates (4), both sets of fixed plates (4) are fixed to the bottom of the side plate (1), and a pair of support legs (41) are fixed to the bottom of the fixed plate (4). Universal wheels (42) are installed at the bottom of the support legs (41), and a support component is provided on the side wall of the support legs (41).

5. The uniform feeding device for a sugarcane unloading apparatus according to claim 4, characterized in that: The support assembly includes an extension plate (5), which is fixed to the side wall of the support leg (41). A support rod (51) is fixed to the side wall of the support leg (41). The end of the support rod (51) is fixed to the extension plate (5). A screw (52) is threaded onto the extension plate (5). A support plate (53) is fixed to the bottom of the screw (52).

6. The uniform feeding device for a sugarcane unloading apparatus according to claim 3, characterized in that: The filter assembly includes a baffle (6), which is fixed to the inner wall of the collection tank (3). A filter plate (61) is detachably installed on the baffle (6), and a pair of handles (62) are symmetrically fixed on the filter plate (61).

7. The uniform feeding device for a sugarcane unloading apparatus according to claim 3, characterized in that: Both the collection trough (3) and the handle (62) are made of stainless steel.