Non-magnetic array code box device

Abstract

This utility model discloses a non-magnetic arrangement code box device, including a first conveyor belt, a first worktable, and a second worktable distributed from front to back. A second conveyor belt extending forward and backward is installed at the left end of the first worktable. A first and second spray nozzles distributed forward and backward are installed at the front left end of the first worktable. A third conveyor belt extending left and right is installed at the rear end of the first worktable. A first pushing mechanism is installed at the rear left end of the first worktable. A third spray nozzle is installed in the middle of the first worktable. A conveying mechanism is installed at the right end of the second worktable. A second pushing mechanism is installed at the right end of the first worktable. A robotic arm and a discharge mechanism are installed in the middle of the second worktable. A material box is installed at the rear end of the second worktable. This utility model has a high degree of automation, can spray code on multiple sides of the magnets during the conveying process, and finally arranges them together before the robotic arm places them into the material box, resulting in high work efficiency.

Description

Technical Field

[0001] This utility model relates to a non-magnetic sorting code box device. Background Technology

[0002] After the unmagnetized (non-magnetic) magnets are produced, they are marked with inkjet printing on their surface. After marking, they are arranged and then placed in a material box for storage. Currently, the common method is to put the magnets on the marking equipment for marking first, then put them together in a group, then stack them together using equipment, and finally stack them into the material box manually or with a robotic arm. This method has low work efficiency. Utility Model Content

[0003] In view of the above-mentioned deficiencies of the prior art, the purpose of this utility model is to provide a non-magnetic arrangement code box device.

[0004] The technical solution of this utility model is: a non-magnetic arrangement code box device, including a first conveyor belt, a first worktable, and a second worktable distributed from front to back. A second conveyor belt extending forward and backward is installed at the left end of the first worktable, with the rear end of the first conveyor belt docking with the front end of the second conveyor belt. A first spray nozzle and a second spray nozzle distributed forward and backward are installed at the front left of the first worktable, with the first spray nozzle located to the right of the second conveyor belt and the second spray nozzle located above the second conveyor belt. A third conveyor belt extending left and right is installed at the rear end of the first worktable, with the left end of the third conveyor belt docking with the rear right end of the second conveyor belt. A device for conveying... The magnets on the second conveyor belt are pushed to the first pushing mechanism on the third conveyor belt. The third spraying dock is installed in the middle of the first workbench in front of the third conveyor belt. The conveying mechanism is installed at the right end of the second workbench. The conveying mechanism includes a fourth conveyor belt extending forward and backward. The fourth conveyor belt is located behind the second pushing mechanism. The second pushing mechanism is installed at the right end of the first workbench to push the magnets conveyed from the third conveyor belt to the fourth conveyor belt. The robot arm and discharge mechanism are installed in the middle of the second workbench. The discharge mechanism includes a discharge platform located on the left side of the fourth conveyor belt. The material box is installed at the rear end of the second workbench.

[0005] Furthermore, the first pushing mechanism includes a first bracket, a first baffle for blocking the magnet conveyed by the second conveyor belt is fixed on the top of the first bracket, a first sliding cylinder extending to the left and right is fixed at the top left end of the first baffle, the upper end of the first sliding cylinder has a first sliding table, a mounting plate is fixed on the top of the first sliding table, and a pusher is fixedly connected to the mounting plate, the pusher being located on the left side of the magnet.

[0006] Furthermore, the second pushing mechanism includes a second bracket, a third bracket, and a fourth bracket distributed from front to back. The top of the second bracket is equipped with a second sliding cylinder extending from front to back. The upper end of the second sliding cylinder has a second sliding table. A connecting plate is fixed to the rear end of the second sliding table. A pushing rod is fixed to the rear end of the connecting plate. The top of the third bracket is fixed with a receiving plate for receiving the magnets conveyed by the third conveyor belt and a second baffle against the top of the receiving plate. The pushing rod extends to the top of the receiving plate and is located to the left of the second baffle. The top of the fourth bracket is fixed with a transition plate and a baffle plate distributed from left to right. The transition plate has a slope, and the slope of the slope gradually increases from front to back. A conveying groove is formed between the transition plate and the baffle plate. The conveying groove is located behind the receiving plate.

[0007] Furthermore, the conveying mechanism also includes a first linear module that extends left and right and is installed on the right end of the second workbench. The first linear module has a third slide at its upper end. A support is fixed on the top of the third slide, and a pusher plate is fixed on the top of the support. The pusher plate extends to the upper end of the fourth conveyor belt. A conveying track that extends front and back is installed on the upper end of the fourth conveyor belt. The front end of the conveying track is connected to the rear end of the conveying trough.

[0008] Furthermore, the right side of the discharge platform has an inlet located on the left side of the fourth conveyor belt for the magnet to enter. The inlet is for the pusher plate to extend into. The discharge mechanism also includes a fifth bracket and a baffle. The top of the fifth bracket is equipped with a pusher cylinder that extends forward and backward. A pusher block is fixed at the piston rod end of the rear end of the pusher cylinder. The pusher block is located at the top front end of the discharge platform and in front of the magnet. The baffle blocks the left side of the magnet.

[0009] Furthermore, the material discharge mechanism also includes a second linear module that extends forward and backward and is fixed to the top of the second worktable. The upper end of the second linear module has a fourth slide, and a support plate is fixed to the top of the fourth slide. A third slide cylinder that extends vertically is fixed to the front end of the support plate. A fifth slide is located at the front end of the third slide cylinder. A lifting plate is fixed to the top of the fifth slide. A connecting plate is fixed to the left end of the lifting plate. A material-pushing plate is fixed to the front end of the connecting plate. The material-pushing plate is located above the rear end of the material discharge table.

[0010] Furthermore, a rotating mechanism is installed on the top of the second workbench. The rotating mechanism is located behind the discharge platform. The rotating mechanism includes a sixth bracket and a rotating cylinder fixed on the sixth bracket. The rotating cylinder is connected to a rotating frame. A picking platform is fixed on the top of the rotating frame. The picking platform has a material trough with its opening facing forward. The front end of the material trough is connected to the rear end of the discharge platform. The upper end of the picking platform has an inverted L-shaped retaining wall for blocking the magnet.

[0011] The advantages of using the non-magnetic arrangement code box equipment provided by this utility model are: high degree of automation, multiple surfaces of the magnets can be printed with codes during the conveying process of the magnets, and finally the robot arm puts them into the material box after they are arranged together, resulting in high work efficiency. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0013] Figure 2 This is a schematic diagram of the structure of the first feeding mechanism of this utility model;

[0014] Figure 3 This is a schematic diagram of the structure of the second pushing mechanism of this utility model;

[0015] Figure 4 This is a schematic diagram of the conveying mechanism of this utility model;

[0016] Figure 5 This is a schematic diagram of the material discharge mechanism of this utility model;

[0017] Figure 6 This is a schematic diagram of the rotating mechanism of this utility model;

[0018] Figure 7 This is a schematic diagram of the material handling platform of this utility model.

[0019] The diagram shows: 1—First conveyor belt, 2—First workbench, 3—Second workbench, 4—Second conveyor belt, 5—First spray dock, 6—Second spray dock, 7—Third conveyor belt, 8—First pushing mechanism, 81—First support, 82—First baffle, 83—First slide cylinder, 831—First slide, 84—Mounting plate, 85—Push head, 86—Wheel frame, 87—Roller, 9—Third spray dock, 10—Conveying mechanism, 101—Fourth conveyor belt, 102—First linear module, 1021—Third slide, 103—Support, 104—Push plate, 105—Conveying track, 11—Second pushing mechanism, 111—Second support, 112—Third support, 113—Fourth support, 114—Second slide cylinder, 1141—Second slide, 115—Connecting plate. 116—Push rod, 117—Second baffle, 118—Transition plate, 1181—Ramp, 119—Baffle plate, 11A—Conveying trough, 11B—Receiving plate, 12—Robot arm, 13—Discharging mechanism, 131—Discharging platform, 1311—Inlet, 132—Baffle, 133—Push cylinder, 134—Push block, 135—Second linear module, 1351—Fourth slide. 136—Support plate, 137—Third slide cylinder, 1371—Fifth slide, 138—Lifting plate, 139—Connecting plate, 13A—Material feeding plate, 13B—Limiting block, 13C—Fifth bracket, 14—Material box, 15—Rotating mechanism, 151—Sixth bracket, 152—Rotating cylinder, 153—Rotating frame, 154—Material picking platform, 1541—Material trough, 1542—Block wall. Detailed Implementation

[0020] To provide a more intuitive and complete understanding of the technical solution of this utility model, the following non-limiting features are described in conjunction with the accompanying drawings:

[0021] like Figure 1 — Figure 7 As shown, the non-magnetic sorting box device includes a first conveyor belt 1, a first workbench 2, and a second workbench 3 distributed from front to back. A second conveyor belt 4 extending forward and backward is installed at the left end of the first workbench 2. The rear end of the first conveyor belt 1 connects to the front end of the second conveyor belt 4. A first spray dock 5 and a second spray dock 6, distributed forward and backward, are installed at the front left of the first workbench 2. The first spray dock 5 is located to the right of the second conveyor belt 4, and the second spray dock 6 is located above the second conveyor belt 4. A third conveyor belt 7 extending left and right is installed at the rear end of the first workbench 2. The left end of the third conveyor belt 7 connects to the rear right end of the second conveyor belt 4. A device for pushing magnets on the second conveyor belt 4 onto the third conveyor belt is installed at the rear left of the first workbench 2. The first pushing mechanism 8 on the first workbench 7, the third spraying dock 9 located in front of the third conveyor belt 7 is installed in the middle of the first workbench 2, the conveying mechanism 10 is installed at the right end of the second workbench 3, the conveying mechanism 10 includes a fourth conveyor belt 101 extending forward and backward, the fourth conveyor belt 101 is located behind the second pushing mechanism 11, the second pushing mechanism 11 for pushing the magnets conveyed by the third conveyor belt 7 onto the fourth conveyor belt 101 is installed at the right end of the first workbench 2, the second pushing mechanism 11 for pushing the magnets conveyed by the third conveyor belt 7 onto the fourth conveyor belt 101 is installed in the middle of the second workbench 3, the robot arm 12 and the discharge mechanism 13 are distributed left and right, the discharge mechanism 13 includes a discharge platform 131 located on the left side of the fourth conveyor belt 101, and a material box 14 is installed at the rear end of the second workbench 3.

[0022] like Figure 2 As shown, the first pushing mechanism 8 includes a first support 81. A first baffle 82 is fixed to the top of the first support 81 to block the magnets conveyed by the second conveyor belt 4. A first sliding cylinder 83 extending left and right is fixed to the top left end of the first baffle 82. The upper end of the first sliding cylinder 83 has a first sliding platform 831, and a mounting plate 84 is fixed to the top of the first sliding platform 831. A pusher 85 is fixedly connected to the mounting plate 84 and is located to the left of the magnet. A wheel frame 86 is fixed to the middle of the first baffle 82, and a roller 87 located above the third conveyor belt 7 is mounted on the lower end of the wheel frame 86. After the second conveyor belt 4 conveys the magnets, the first baffle 82 blocks the magnets, and the first sliding cylinder 83 controls the pusher 85 to move to the right, pushing the magnets to the right. The distance between the roller 87 and the third conveyor belt 7 is just enough for one magnet to pass through. The roller 87 is designed to prevent multiple magnets from entering the third conveyor belt 7 in a stacked state when multiple magnets are stacked together.

[0023] like Figure 3As shown, the second pushing mechanism 11 includes a second support 111, a third support 112, and a fourth support 113 distributed from front to back. A second sliding cylinder 114 extending forward and backward is mounted on the top of the second support 111. The upper end of the second sliding cylinder 114 has a second sliding table 1141. A connecting plate 115 is fixed to the rear end of the second sliding table 1141, and a pushing rod 116 is fixed to the rear end of the connecting plate 115. The top of the third support 112 is fixed with a device for receiving magnets conveyed by the third conveyor belt 7. The receiving plate 11B and the second baffle 117 rest on the top of the receiving plate 11B. The push rod 116 extends to the top of the receiving plate 11B and is located to the left of the second baffle 117. The top of the fourth bracket 113 is fixed with a transition plate 118 and a baffle 119 distributed on the left and right. The transition plate 118 has a slope 1181, the slope of which gradually increases from front to back. A conveying groove 11A is formed between the transition plate 118 and the baffle 119. The conveying groove 11A is located behind the receiving plate 11B. The third conveyor belt 7 transports the magnet to the receiving plate 11B. The second slide cylinder 114 controls the push rod 116 to push the magnet backward. When the magnet passes through the ramp 1181, it is first transported to the front end of the ramp 1181 and gradually moves towards the rear end of the ramp 1181. During this movement, the magnet's tilt becomes greater and greater, and the magnet gradually moves from a horizontal position to an upright position until it slides into the conveyor trough 11A and stands completely upright.

[0024] like Figure 4 As shown, the conveying mechanism 10 also includes a first linear module 102 extending laterally and mounted on the right end of the second workbench 3. The first linear module 102 has a third slide 1021 at its upper end. A support 103 is fixed to the top of the third slide 1021, and a pusher plate 104 is fixed to the top of the support 103. The pusher plate 104 extends above the rear end of the fourth conveyor belt 101. A conveying track 105 extending forward and backward is mounted on the upper end of the fourth conveyor belt 101. The front end of the conveying track 105 connects to the rear end of the conveying trough 11A, and the pusher plate 104 is located behind the conveying track 105. The magnet enters the conveying track 105 along the conveying trough 11A and is conveyed backward. After exiting the conveying track 105, the first linear module 102 controls the pusher plate 104 to move to the left, pushing the magnet to the left.

[0025] like Figure 5As shown, the right side of the discharge platform 131 has an inlet 1311 located to the left of the fourth conveyor belt 101 for the magnet to enter. The inlet 1311 allows the pusher plate 104 to extend into it. The discharge mechanism 13 also includes a fifth bracket 13C and a baffle 132. A pusher cylinder 133 extending forward and backward is installed on the top of the fifth bracket 13C. A pusher block 134 is fixed to the piston rod end at the rear end of the pusher cylinder 133. The pusher block 134 rests against the top of the front end of the discharge platform 131 and is located in front of the magnet. The baffle 132 blocks the magnet to the left. A limit block 13B is fixed to the right side of the discharge platform 131. The limit block 13B is used to block the magnet coming out of the conveyor track 105. The pusher cylinder 133 is used to control the forward and backward movement of the pusher block 134. The material unloading mechanism 13 also includes a second linear module 135 that extends forward and backward and is fixed to the top of the second worktable 3. The upper end of the second linear module 135 has a fourth slide 1351. A support plate 136 is fixed to the top of the fourth slide 1351. A vertically extending third slide cylinder 137 is fixed to the front end of the support plate 136. A fifth slide 1371 is located at the front end of the third slide cylinder 137. A lifting plate 138 is fixed to the top of the fifth slide 1371. A connecting plate 139 is fixed to the left end of the lifting plate 138. A material-pushing plate 13A is fixed to the front end of the connecting plate 139. The material-pushing plate 13A is located above the rear end of the unloading platform 131. The second linear module 135 controls the forward and backward movement of the material-pushing plate 13A, and the third slide cylinder 137 controls the vertical movement of the material-pushing plate 13A.

[0026] like Figure 6 , Figure 7 As shown, a rotating mechanism 15 is installed on the top of the second workbench 3. The rotating mechanism 15 is located behind the discharge table 131. The rotating mechanism 15 includes a sixth support 151 and a rotating cylinder 152 fixed on the sixth support 151. The rotating cylinder 152 is connected to a rotating frame 153. A picking platform 154 is fixed on the top of the rotating frame 153. The picking platform 154 has a material trough 1541 with its opening facing forward. The front end of the material trough 1541 is connected to the rear end of the discharge table 131. The upper end of the picking platform 154 has an inverted L-shaped retaining wall 1542 for blocking the magnets. The picking platform 154 is used to receive the magnets pushed over by the feeding plate 13A. Sometimes, the magnets need to be rotated 90 degrees before being placed in the material box 14. At this time, the rotating cylinder 152 can control the picking platform 154 to rotate 90 degrees (rotation direction as shown). Figure 6 (As shown by the middle arrow), the inverted L-shaped retaining wall 1542 is to prevent the magnet from falling off during rotation.

[0027] During operation, the magnet is manually placed onto the first conveyor belt 1 for transport. The first conveyor belt 1 transports the magnet backward to the second conveyor belt 4. During the backward transport of the magnet on the second conveyor belt 4, the first spray mark 5 first sprays code on the side of the magnet, and then the second spray mark 6 sprays code on the top surface of the magnet. After the magnet moves to the rear end of the second conveyor belt 4, it is blocked by the first baffle 82. The pusher 85 pushes the magnet to the right to the left end of the third conveyor belt 7. During the rightward movement of the magnet on the third conveyor belt 7, the third spray mark 9 sprays code on the side of the magnet. The magnet enters the receiving plate 11B along the third conveyor belt 7. The pusher 116 pushes the magnet backward. After passing the ramp 1181, the magnet stands upright and enters the conveyor track 105 along the conveyor trough 11A. The magnet is transported backward and after moving out of the conveyor track 105, it is stopped by the limiting block 1. When block 3B, pusher plate 104 moves to the left, pushing the magnet to the left. The magnet enters the discharge table 131 through the inlet 1311. Block 132 blocks the magnet, and the magnet is conveyed in this regular pattern until the magnets are arranged together. Then pusher block 134 pushes the arranged magnets backward. Initially, pusher plate 13A is in the highest position. When the magnet is pushed to the middle position of discharge table 131, second linear module 135 controls pusher plate 13A to move forward, and third slide cylinder 137 controls pusher plate 13A to move downward. At this time, pusher plate 13A is in front of the magnet. Then pusher plate 13A pushes the magnet backward, pushing a row of magnets into the picking slot 1541 of picking table 154. Then robot arm 12 grabs the magnets on picking table 154 and puts them into material box 14.

[0028] The non-magnetic arrangement code box equipment provided by this utility model has a high degree of automation. It can print codes on multiple sides of the magnets during the conveying process, and finally arrange them together before the robot arm 12 puts them into the material box 14, resulting in high work efficiency.

[0029] Of course, the above are only preferred embodiments of the present utility model, and do not limit the patent scope of the present utility model. Any simple modifications and equivalent structural changes made based on the contents of the present utility model specification and drawings should also be included within the patent protection scope of the present utility model.

Claims

1. A non-magnetic sorting box device, comprising a first conveyor belt, a first worktable, and a second worktable distributed from front to back, characterized in that: A second conveyor belt extending forward and backward is installed at the left end of the first workbench. The rear end of the first conveyor belt connects to the front end of the second conveyor belt. A first spray dock and a second spray dock distributed forward and backward are installed at the front left end of the first workbench. The first spray dock is located to the right of the second conveyor belt, and the second spray dock is located above the second conveyor belt. A third conveyor belt extending left and right is installed at the rear end of the first workbench. The left end of the third conveyor belt connects to the rear right end of the second conveyor belt. A first pushing mechanism for pushing magnets on the second conveyor belt onto the third conveyor belt is installed at the rear left end of the first workbench. A third spray dock located in front of the third conveyor belt is installed in the middle of the first workbench. A conveying mechanism is installed at the right end of the second workbench. The conveying mechanism includes a fourth conveyor belt extending forward and backward. The fourth conveyor belt is located behind the second pushing mechanism. A second pushing mechanism for pushing magnets conveyed from the third conveyor belt onto the fourth conveyor belt is installed at the right end of the first workbench. A robot arm and a discharge mechanism distributed left and right are installed in the middle of the second workbench. The discharge mechanism includes a discharge platform located to the left of the fourth conveyor belt. A material box is installed at the rear end of the second workbench.

2. The non-magnetic sorting box device according to claim 1, characterized in that: The first pushing mechanism includes a first support, and a first baffle for blocking the magnet conveyed by the second conveyor belt is fixed on the top of the first support. A first sliding cylinder extending to the left and right is fixed at the top left end of the first baffle. The upper end of the first sliding cylinder has a first sliding table. A mounting plate is fixed on the top of the first sliding table. A pusher is fixedly connected to the mounting plate. The pusher is located on the left side of the magnet.

3. The non-magnetic array box device according to claim 1, characterized in that: The second feeding mechanism includes a second support, a third support, and a fourth support distributed from front to back. The top of the second support is equipped with a second sliding cylinder that extends from front to back. The upper end of the second sliding cylinder has a second sliding table. A connecting plate is fixed to the rear end of the second sliding table. A feeding rod is fixed to the rear end of the connecting plate. The top of the third support is equipped with a receiving plate for receiving magnets conveyed by the third conveyor belt and a second baffle against the top of the receiving plate. The feeding rod extends to the top of the receiving plate and is located to the left of the second baffle. The top of the fourth support is equipped with a transition plate and a baffle plate distributed from left to right. The transition plate has a slope, and the slope gradually increases from front to back. A conveying trough is formed between the transition plate and the baffle plate. The conveying trough is located behind the receiving plate.

4. The non-magnetic sorting box device according to claim 3, characterized in that: The conveying mechanism also includes a first linear module that extends left and right and is installed on the right end of the second workbench. The first linear module has a third slide at its upper end. A support is fixed on the top of the third slide, and a pusher plate is fixed on the top of the support. The pusher plate extends to the upper end of the fourth conveyor belt. A conveying track that extends front and back is installed on the upper end of the fourth conveyor belt. The front end of the conveying track is connected to the rear end of the conveying trough.

5. The non-magnetic array box device according to claim 4, characterized in that: The right side of the discharge platform has an inlet located on the left side of the fourth conveyor belt for the magnet to enter. The inlet allows the pusher plate to extend in. The discharge mechanism also includes a fifth bracket and a baffle. The top of the fifth bracket is equipped with a pusher cylinder that extends forward and backward. A pusher block is fixed at the piston rod end of the rear end of the pusher cylinder. The pusher block rests against the top of the front end of the discharge platform and is located in front of the magnet. The baffle blocks the left side of the magnet.

6. The non-magnetic sorting box device according to claim 5, characterized in that: The material discharge mechanism also includes a second linear module that extends forward and backward and is fixed to the top of the second workbench. The upper end of the second linear module has a fourth slide, and a support plate is fixed to the top of the fourth slide. A third slide cylinder that extends vertically is fixed to the front end of the support plate. A fifth slide is located at the front end of the third slide cylinder. A lifting plate is fixed to the top of the fifth slide. A connecting plate is fixed to the left end of the lifting plate. A material-pushing plate is fixed to the front end of the connecting plate. The material-pushing plate is located above the rear end of the material discharge table.

7. The non-magnetic sorting box device according to claim 6, characterized in that: A rotating mechanism is installed on the top of the second workbench. The rotating mechanism is located behind the discharge platform. The rotating mechanism includes a sixth bracket and a rotating cylinder fixed on the sixth bracket. The rotating cylinder is connected to a rotating frame. A picking platform is fixed on the top of the rotating frame. The picking platform has a material trough with its opening facing forward. The front end of the material trough is connected to the rear end of the discharge platform. The upper end of the picking platform has an inverted L-shaped retaining wall used to block the magnets.

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