A multi-row module assembly and replacement structure

Abstract

This utility model discloses a multi-row module assembly and replacement structure, relating to the field of multi-row module assembly. The multi-row module assembly and replacement structure includes a bottom component and further includes: a wide plate fixedly connected to the bottom component; a first tray positioning pin fixedly connected to the wide plate; a second tray positioning pin fixedly connected to the wide plate; a tray component fixedly connected to the bottom component, the tray component including: a tray pad fixedly connected to the tray component, the tray component being fixed to the bottom component. This utility model avoids problems such as module deformation or loose connections due to uneven pressure. The use of positioning pins such as the first positioning pin and limiting blocks such as end limiting blocks and end plate limiting blocks ensures the positional accuracy of the modules during assembly, enabling each module to achieve a high degree of consistency in assembly, thereby improving the assembly quality of the modules and increasing the product yield.

Description

Technical Field

[0001] This utility model belongs to the field of multi-row module assembly technology, specifically, it relates to a multi-row module assembly and replacement structure. Background Technology

[0002] With social development and technological advancements, people are increasingly emphasizing environmental protection. The environmental pollution caused by traditional energy sources is increasingly hindering their development, while the new energy industry is developing rapidly and playing an increasingly important role in people's lives. Within the new energy field, power batteries occupy a crucial position. Power batteries primarily refer to the batteries that provide power to electric vehicles, electric trains, and electric bicycles. Their ultra-long lifespan, high power, high energy, and high energy density characteristics have led to their rapid replacement of traditional batteries, resulting in their increasingly widespread application in the new energy field and a growing production scale. The production process of power batteries mainly involves from cells to modules to packs. Under current production methods, design concepts are increasingly trending towards large module solutions and multi-row module designs. Large modules come in many varieties, and the cost of assembling tooling is expensive. A single tooling unit corresponds to only one product, which not only increases tooling development costs but also occupies production space and affects production rhythm. Utility Model Content

[0003] The technical problem to be solved by this utility model is to overcome the shortcomings of the prior art and provide a multi-row module assembly and replacement structure that can overcome the above problems or at least partially solve the above problems.

[0004] To solve the above-mentioned technical problems, the basic concept of the technical solution adopted by this utility model is as follows: a multi-row module assembly and replacement structure, including a bottom component, and further including: a wide plate, fixedly connected to the bottom component; a first tray positioning pin, fixedly connected to the wide plate; a second tray positioning pin, fixedly connected to the wide plate; a tray component is fixedly connected to the bottom component, the tray component including: a tray pad, fixedly connected to the tray component, the tray component fixed to the bottom component, a side pressure component fixedly connected to the bottom component, a bracket component fixedly connected to the bottom component; a first fixed end baffle, fixedly connected to the tray pad; a second fixed end baffle, fixedly connected to the tray pad; the tray component is positioned by the first tray positioning pin and the second tray positioning pin and the first fixed end baffle and the second fixed end baffle, for fixing in module assembly; a movable end pressure component is fixedly connected to the bottom component, the movable end pressure component including: an end pressure support plate, fixedly connected to the movable end pressure component; a limiting top block, fixedly connected to the movable end pressure component; a scale, fixedly connected to the limiting top block; and a movable guide rail, slidably connected to the end pressure support plate.

[0005] Furthermore, the bottom component has through holes and countersunk holes, an end limiting block is fixedly connected to the bottom component, a first lifting ring is threadedly connected to the bottom component, a limiting bolt is fixedly connected to the end limiting block, a nut is threadedly connected to the limiting bolt, and a hydraulic buffer is fixedly connected to the end limiting block.

[0006] Furthermore, a manual control valve is fixedly connected to the bottom assembly, a widened support bar is fixedly connected to the bottom assembly, a first support bar is fixedly connected to the wide plate, a fixed base plate and a fixed base baffle are fixedly connected to the bottom assembly, a fixed base reinforcing rib is fixedly connected to the fixed base baffle, a digital display support rod is inserted into the bottom assembly, a digital display conversion plate is fixedly connected to the digital display support rod, a digital display housing, a digital display support plate and a digital display sealing plate are fixedly connected to the digital display conversion plate, and a pressure sensor, a control display and a switching power supply are fixedly connected inside the digital display housing.

[0007] Furthermore, a movable pressure plate is fixedly connected to the left side of the movable end pressure assembly; a first pressure plate is fixedly connected to the left side of the movable end pressure assembly, and the movable pressure plate and the first pressure plate are fixedly connected by a flanged linear bearing. A pressure sensor is fixedly connected between the movable pressure plate and the first pressure plate. A first reinforcing rib is fixedly connected to the first pressure plate. A sensor guide shaft and a guide shaft stop plate are fixedly connected to the flanged linear bearing. An end plate support strip is fixedly connected to the bottom of the movable pressure plate. An end plate limit block and a moving end pad are fixedly connected to the middle. A cylinder is fixedly connected to the right side of the movable end pressure assembly. A connecting plate is fixedly connected to the cylinder. A speed control valve is threadedly connected to the top of the cylinder. A first sensor slot and a second sensor slot are provided on the end pressure support plate.

[0008] Furthermore, a pallet base plate is fixedly connected to the pallet assembly, a pallet pad is fixedly connected to the pallet base plate, a second lifting ring is threaded around the pallet base plate, an oil-free bushing is provided on the pallet pad, a stacking side baffle is fixedly connected to the pallet pad, and a stacking side pad is fixedly connected to the stacking side baffle.

[0009] Furthermore, a side support rib is fixedly connected to the stacking side baffle, and the side support rib is connected to the pallet pad via a butterfly handle thread. An anti-static handle is fixedly connected to the stacking side baffle, and the stacking side baffle and the pallet pad are connected by a side plate positioning pin. The pallet pad is provided with a second fixed end baffle perpendicular to the stacking side baffle. The inner side of the first fixed end baffle is provided with a fixed end support strip and a fixed end pad. A second reinforcing rib is fixedly connected to the first fixed end baffle, and a first positioning pin is provided on the fixed end support strip.

[0010] Furthermore, a side pressure plate is fixedly connected to the front end of the side pressure assembly, a side pressure pad is fixedly connected to the side pressure plate, a side pressure reinforcing strip is fixedly connected to the side pressure pad, a side pressure support plate is fixedly connected to the middle section of the side pressure assembly, a side pressure reinforcing rib is fixedly connected to the outside of the side pressure support plate, a side pressure guide shaft is fixedly connected to the side pressure plate, a shaft locking plate is fixedly connected to the end of the side pressure guide shaft, a ball screw assembly is fixedly connected to the end of the side pressure guide shaft, a fixed handle type round wheel rim handwheel is rotatably connected to the end of the ball screw assembly, the ball screw assembly is fixedly connected to the side pressure plate and the side pressure support plate through a combination of needle roller and thrust ball bearings, a thrust locking plate is provided on the left side of the fixed handle type round wheel rim handwheel, and a shaft locking plate and a flat key are provided on the right side of the fixed handle type round wheel rim handwheel.

[0011] Furthermore, a tight pressure regulating valve is fixedly connected to the right side of the support assembly, a heavy-duty foot cup is fixedly connected to the bottom of the support assembly, and a support foot is fixedly connected to the inner side of the heavy-duty foot cup.

[0012] After adopting the above technical solution, the present invention has the following beneficial effects compared with the prior art: The present invention is designed to match the end extrusion plate and side baffle of different module products. One set of equipment can take into account the production of multiple large modules. There is no need to design and manufacture tooling separately for each module. This directly reduces the design and development cycle of tooling. From the early design and prototyping to the final use, it saves a lot of time and manpower costs. At the same time, the tooling manufacturing and procurement costs are also greatly reduced, the number of tooling is reduced, the idleness and waste of tooling are avoided, the utilization rate of tooling is improved, and the production cost of enterprises is reduced.

[0013] During the production process, when it is necessary to change the module type, the model can be quickly changed by replacing the appropriate end pressure and side pressure components and adjusting the position of the relevant positioning parts. Compared with the traditional production method of one tooling for one product, it does not require a lot of time to prepare tooling and debug equipment, which greatly shortens the production preparation time and improves the turnover efficiency of the production line. In addition, the design of each component is reasonable and easy to operate. For example, the cooperation between the cylinder and the speed control valve makes the end pressure operation efficient and precise, and the design of the ball screw assembly and the fixed handle type round wheel rim handwheel facilitates the adjustment of the side pressure operation. All of these contribute to improving the overall assembly production efficiency.

[0014] This solution incorporates multiple components and structures to ensure assembly accuracy. Pressure sensors monitor pressure in real time, ensuring that the pressure applied to the modules during assembly is uniform and meets process requirements. This avoids problems such as module deformation or loose connections caused by uneven pressure. The use of positioning pins, such as the first positioning pin, and limiting blocks, such as end limiting blocks and end plate limiting blocks, ensures the positional accuracy of the modules during assembly, enabling each module to achieve a high degree of consistency in assembly. This improves the assembly quality of the modules and increases the product yield.

[0015] Since a single set of equipment can be compatible with the production of multiple modules, it reduces redundancy in tooling and avoids the stacking of a large number of different types of tooling on the production line. This makes the tooling layout of the production line simpler and more reasonable, which not only saves production space but also facilitates the maintenance and management of equipment on the production line, improves the cleanliness and orderliness of the production site, and helps to achieve standardization and normalization of the production process.

[0016] The specific embodiments of this utility model will be described in further detail below with reference to the accompanying drawings. Attached Figure Description

[0017] In the attached diagram:

[0018] Figure 1 This is a schematic diagram of the overall structure of a multi-row module assembly and replacement structure proposed in this utility model;

[0019] Figure 2 This is a schematic diagram of the bottom component of a multi-row module assembly and replacement structure proposed in this utility model;

[0020] Figure 3 This is a schematic diagram of the bottom component of a multi-row module assembly and replacement structure proposed in this utility model;

[0021] Figure 4 This is a structural schematic diagram of the moving end pressure component of a multi-row module assembly and replacement structure proposed in this utility model;

[0022] Figure 5 This is a structural schematic diagram of the moving end pressure component of a multi-row module assembly and replacement structure proposed in this utility model;

[0023] Figure 6 This is a structural schematic diagram of the moving end pressure component of a multi-row module assembly and replacement structure proposed in this utility model;

[0024] Figure 7 This is a structural schematic diagram of the middle tray assembly of a multi-row module assembly and replacement structure proposed in this utility model;

[0025] Figure 8 This is a structural schematic diagram of the middle tray assembly of a multi-row module assembly and replacement structure proposed in this utility model;

[0026] Figure 9 This is a structural schematic diagram of the middle tray assembly of a multi-row module assembly and replacement structure proposed in this utility model;

[0027] Figure 10 This is a structural schematic diagram of the middle side pressure component of a multi-row module assembly and replacement structure proposed in this utility model;

[0028] Figure 11 This is a structural diagram of the support component of a multi-row module assembly and replacement structure proposed in this utility model.

[0029] In the diagram: 100, bottom component; 101, through hole and countersunk hole positions; 102, end limiting block; 103, widened support bar; 104, wide plate; 105, first support bar; 106, first pallet positioning pin; 107, second pallet positioning pin; 108, fixing seat reinforcing rib; 109, fixing seat base plate; 110, fixing seat baffle; 111, digital display conversion plate; 112, digital display support rod; 113, digital display shell; 114, digital display support plate; 115, digital display sealing plate; 118, limiting bolt; 119, nut; 120, hydraulic buffer; 121. Manual control valve; 122. First lifting ring; 123. Display; 124. Switching power supply; 200. Moving end pressure assembly; 201. End plate support strip; 202. End plate limit block; 203. Moving end pad; 204. First pressure plate; 205. First reinforcing rib; 206. Sensor guide shaft; 207. Guide shaft stop plate; 209. End pressure support plate; 210. Limiting top block; 211. Scale; 212. First sensor wire groove; 213. Connecting plate; 216. Moving guide rail; 217. Pressure sensor; 218. Straight rail with flange 220. Wire bearing; 221. Cylinder; 222. Speed ​​control valve; 222. Moving pressure plate; 226. Second sensor wire groove; 300. Pallet assembly; 301. Pallet bottom plate; 302. Pallet pad; 303. Stacking side baffle; 305. Stacking side pad; 308. Side baffle support rib; 309. Side plate positioning pin; 311. Fixed end support bar; 313. First positioning pin; 315. First fixed end baffle; 316. Second fixed end baffle; 317. Second reinforcing rib; 320. Fixed end pad; 325. Oil-free bushing; 326. Second... 328. Lifting ring; 329. Butterfly handle; 400. Anti-static handle; 401. Side pressure assembly; 403. Side pressure plate; 405. Side pressure reinforcing strip; 407. Side pressure support plate; 408. Side pressure reinforcing rib; 409. Side pressure guide shaft; 410. Thrust locking plate; 411. Shaft locking plate; 412. Flat key; 413. Ball screw assembly; 414. Thrust ball combination bearing; 415. Fixed handle type round rim handwheel; 500. Bracket assembly; 502. Bracket feet; 503. Heavy-duty foot cup; 504. Tight pressure regulating valve. Detailed Implementation

[0030] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions in the embodiments will be clearly and completely described below with reference to the accompanying drawings. The following embodiments are used to illustrate this utility model, but are not intended to limit the scope of this utility model.

[0031] Example: Refer to Figures 1-11 A multi-row module assembly and replacement structure includes a bottom component 100, and further includes: a wide plate 104 fixedly connected to the bottom component 100; a first tray positioning pin 106 fixedly connected to the wide plate 104; a second tray positioning pin 107 fixedly connected to the wide plate 104; a tray component 300 fixedly connected to the bottom component 100, the tray component 300 including: a tray pad 302 fixedly connected to the tray component 300, the tray component 300 fixedly connected to the bottom component 100, a side pressure component 400 fixedly connected to the bottom component 100, a support component 500 fixedly connected to the bottom component 100; and a first fixed end baffle 315 on the tray pad 302. 2. Fixed connection on the upper part; second fixed end baffle 316, fixedly connected to the pallet pad 302; the pallet assembly 300 is positioned by the first pallet positioning pin 106 and the second pallet positioning pin 107 and the first fixed end baffle 315 and the second fixed end baffle 316, for fixing in module assembly; a movable end pressure assembly 200 is fixedly connected to the bottom assembly 100, the movable end pressure assembly 200 includes: end pressure support plate 209, fixedly connected to the movable end pressure assembly 200; limiting top block 210, fixedly connected to the movable end pressure assembly 200; scale 211, fixedly connected to the limiting top block 210; movable guide rail 216, slidably connected to the end pressure support plate 209;

[0032] The bottom component 100 has through holes and countersunk holes 101. An end limiting block 102 is fixedly connected to the bottom component 100. A first lifting ring 122 is threadedly connected to the bottom component 100. A limiting bolt 118 is fixedly connected to the end limiting block 102. A nut 119 is threadedly connected to the limiting bolt 118. A hydraulic buffer 120 is fixedly connected to the end limiting block 102.

[0033] A manual control valve 121 is fixedly connected to the bottom component 100. A widened support bar 103 is fixedly connected to the bottom component 100. A first support bar 105 is fixedly connected to the wide plate 104. A fixed base plate 109 and a fixed base baffle 110 are fixedly connected to the bottom component 100. A fixed base reinforcing rib 108 is fixedly connected to the fixed base baffle 110. A digital display support rod 112 is inserted into the bottom component 100. A digital display conversion plate 111 is fixedly connected to the digital display support rod 112. A digital display shell 113, a digital display support plate 114, and a digital display sealing plate 115 are fixedly connected to the digital display conversion plate 111. A pressure sensor 217, a control display 123, and a switching power supply 124 are fixedly connected inside the digital display shell 113.

[0034] A movable pressure plate 222 is fixedly connected to the left side of the movable end pressure assembly 200; a first pressure plate 204 is fixedly connected to the left side of the movable end pressure assembly 200, and the movable pressure plate 222 and the first pressure plate 204 are fixedly connected by a flanged linear bearing 218. A pressure sensor 217 is fixedly connected between the movable pressure plate 222 and the first pressure plate 204. A first reinforcing rib 205 is fixedly connected to the first pressure plate 204. A sensor guide shaft 206 and a guide shaft stop plate 207 are fixedly connected to the flanged linear bearing 218. An end plate support strip 201 is fixedly connected to the bottom of the movable pressure plate 222, and an end plate limiting block 202 and a moving end pad 203 are fixedly connected to the middle. A cylinder 220 is fixedly connected to the right side of the movable end pressure assembly 200. A connecting plate 213 is fixedly connected to the cylinder 220. A speed control valve 221 is threadedly connected to the top of the cylinder 220. A first sensor groove 212 and a second sensor groove 226 are provided on the end pressure support plate 209.

[0035] A pallet base plate 301 is fixedly connected to the pallet assembly 300. A pallet pad 302 is fixedly connected to the pallet base plate 301. A second lifting ring 326 is threaded around the pallet base plate 301. An oil-free bushing 325 is provided on the pallet pad 302. A stacking side baffle 303 is fixedly connected to the pallet pad 302. A stacking side pad 305 is fixedly connected to the stacking side baffle 303.

[0036] A side support rib 308 is fixedly connected to the stacking side baffle 303. The side support rib 308 and the pallet pad 302 are connected by a butterfly handle 328. An anti-static handle 329 is fixedly connected to the stacking side baffle 303. The stacking side baffle 303 and the pallet pad 302 are connected by a side baffle positioning pin 309. The pallet pad 302 is provided with a second fixed end baffle 316 perpendicular to the stacking side baffle 303. The inner side of the first fixed end baffle 315 is provided with a fixed end support bar 311 and a fixed end pad 320. A second reinforcing rib 317 is fixedly connected to the first fixed end baffle 315. A first positioning pin 313 is provided on the fixed end support bar 311.

[0037] A side pressure plate 401 is fixedly connected to the front end of the side pressure assembly 400. A side pressure pad 403 is fixedly connected to the side pressure plate 401. A side pressure reinforcing strip 405 is fixedly connected to the side pressure pad 403. A side pressure support plate 407 is fixedly connected to the middle section of the side pressure assembly 400. A side pressure reinforcing rib 408 is fixedly connected to the outside of the side pressure support plate 407. A side pressure guide shaft 409 is fixedly connected to the side pressure plate 401. A shaft locking piece 411 is fixedly connected to the end of the side pressure guide shaft 409. A ball screw assembly 413 is fixedly connected to the end of the pressure guide shaft 409. A fixed handle type round rim handwheel 415 is rotatably connected to the end of the ball screw assembly 413. The ball screw assembly 413 is fixedly connected to the side pressure plate 401 and the side pressure support plate 407 through a combination bearing 414 of needle roller and thrust ball. A thrust locking plate 410 is provided on the left side of the fixed handle type round rim handwheel 415, and a shaft locking plate 411 and a flat key 412 are provided on the right side of the fixed handle type round rim handwheel 415.

[0038] A tight pressure regulating valve 504 is fixedly connected to the right side of the bracket assembly 500, and a heavy-duty foot cup 503 is fixedly connected to the bottom of the bracket assembly 500. A bracket foot 502 is fixedly connected to the inner side of the heavy-duty foot cup 503.

[0039] First, the module to be assembled is placed on the pallet assembly 300. The oil-free bushing 325, stacking side baffle 303, first fixed end baffle 315, second fixed end baffle 316 and first positioning pin 313 on the pallet pad 302 cooperate with each other to achieve precise positioning of the module. The operator can adjust the position of the stacking side baffle 303 according to the size of the module by using the butterfly handle 328 to make it fit tightly against the side of the module and ensure that the module will not be displaced during assembly. The second lifting ring 326 around the pallet bottom plate 301 facilitates the use of lifting equipment to place the pallet assembly 300 full of modules into a preset position on the detachable bottom assembly 100. This position is precisely defined by the first pallet positioning pin 106 and the second pallet positioning pin 107.

[0040] Once the module is positioned, the moving end-pressure assembly 200 is activated, and the cylinder 220 begins operation. The thrust generated is transmitted to the moving pressure plate 222 via the connecting plate 213. Guided by the flanged linear bearing 218, the moving pressure plate 222 moves smoothly towards the end of the module. During this movement, the pressure sensor 217 between the moving pressure plate 222 and the first pressure plate 204 monitors pressure changes in real time and transmits the pressure data to the control display 123 inside the digital display housing 113. The operator can adjust the movement speed of the cylinder 220 using the speed control valve 221 based on the data on the display screen, thereby precisely controlling the magnitude and application process of the end pressure. The bottom of the moving pressure plate 222... The end plate support strip 201 supports the module and prevents it from deforming under pressure. The end plate limiting block 202 in the middle restricts the displacement of the module and ensures accurate pressure application. The moving end pad 203 acts as a buffer to prevent excessive pressure from damaging the module. The moving guide rails 216 on both sides of the end pressure support plate 209 provide a stable track for the movement of the moving end pressure assembly 200. At the same time, the first sensor wire groove 212 and the second sensor wire groove 226 are used to arrange the wiring of equipment such as the pressure sensor 217, ensuring the neatness and safety of the wiring. The limiting top block 210 and the scale 211 work together to precisely control the stroke of the moving pressure plate 222 and ensure the consistency of each end pressure operation.

[0041] After end pressing is completed, side pressing is performed. The operator rotates the fixed handle-type rimmed handwheel 415 of the side pressing assembly 400. The rotation of the handwheel drives the ball screw assembly 413 to rotate. The ball screw assembly 413 converts the rotational motion into linear motion of the side pressing plate 401 along the side pressing guide shaft 409 through the combination bearing of needle roller and thrust ball bearing 414. The side pressing pad 403 on the side pressing plate 401 directly contacts the side of the module, applying pressure evenly to the module. The side pressing reinforcing strip 405 and the side pressing support plate 405... The external side pressure reinforcing rib 408 enhances the structural strength of the side pressure assembly 400, ensuring that the side pressure assembly 400 will not deform when a large side pressure is applied, thereby ensuring the stability of the side pressure effect. The shaft locking plate 411, the thrust locking plate 410, and the flat key 412 work together to ensure the stability of the connection between the moving parts and prevent loosening during the side pressure process. The operator can adjust the side pressure by turning the handwheel according to the actual needs of the module through observation and experience.

[0042] Throughout the assembly process, the digital display support rod 112 and related digital display components play an important role. The pressure sensor 217 not only monitors the pressure in real time during the end pressure process, but also senses the pressure changes of the module throughout the assembly process. These pressure data are transmitted to the control display 123 inside the digital display housing 113 through the digital display conversion board 111. The operator can observe the pressure value at any time. If the pressure value does not meet the preset process requirements, the operator can fine-tune the system pressure through the manual control valve 121 or the tight pressure regulating valve 504 to ensure that the module is assembled under appropriate pressure conditions. At the same time, the hydraulic buffer 120 plays a buffering role during the end pressure and side pressure processes. When the pressure changes suddenly or becomes too large, the hydraulic buffer 120 can absorb some energy and protect the module and equipment from damage.

[0043] When it is necessary to change the type of production module, the solution adopts a modular design and is relatively easy to operate. First, the operator can disassemble the relevant connecting parts and replace the end extrusion plate and side baffle that are adapted to the new module size. These parts can be quickly installed on the corresponding components. For modules of different lengths, the position of the end limit block 102 can be adjusted to adapt to the new module size. Using the limit bolts 118 and nuts 119 on the end limit block 102, and the scale on the bottom component 100 and the end limit block 102, precise adjustment can be achieved. For modules of different widths, the position of the stacked side baffle 303 in the tray component 300 can be readjusted through the butterfly handle 328. After these adjustments are completed, the assembly and production of the new module can be quickly switched, which greatly shortens the changeover time.

[0044] This invention designs end-side extrusion plates and side baffles to match different module products. One set of equipment can handle the production of multiple large modules without the need to design and manufacture tooling separately for each module. This directly reduces the tooling design and development cycle, saving a lot of time and labor costs from the initial design and prototyping to the final use. At the same time, the tooling manufacturing and procurement costs are also greatly reduced, the number of tooling is reduced, tooling is avoided from being idle and wasted, the utilization rate of tooling is improved, and the production cost of enterprises is reduced.

[0045] During the production process, when it is necessary to change the module type, the appropriate end pressure and side pressure components 400 can be quickly replaced, and the positions of the relevant positioning parts can be adjusted to achieve rapid model changeover. Compared with the traditional production method of one tooling corresponding to one product, there is no need to spend a lot of time preparing tooling and debugging equipment, which greatly shortens the production preparation time and improves the turnover efficiency of the production line. In addition, the design of each component is reasonable and easy to operate. For example, the cooperation between the cylinder 220 and the speed control valve 221 makes the end pressure operation efficient and precise, and the design of the ball screw assembly 413 and the fixed handle type round wheel rim handwheel 415 facilitates the adjustment of the side pressure operation. All of these contribute to improving the overall assembly production efficiency.

[0046] This solution incorporates multiple components and structures to ensure assembly accuracy. Pressure sensor 217 monitors pressure in real time, ensuring that the pressure on the module during assembly is uniform and meets process requirements, thus avoiding problems such as module deformation or loose connections due to uneven pressure. The use of positioning pins, such as the first positioning pin 313, and limiting blocks, such as the end limiting block 102 and the end plate limiting block 202, ensures the positional accuracy of the module during assembly, enabling each module to achieve a high degree of consistency in assembly, thereby improving the assembly quality of the modules and increasing the product yield.

[0047] Since a single set of equipment can be compatible with the production of multiple modules, it reduces redundancy in tooling and avoids the stacking of a large number of different types of tooling on the production line. This makes the tooling layout of the production line simpler and more reasonable, which not only saves production space but also facilitates the maintenance and management of equipment on the production line, improves the cleanliness and orderliness of the production site, and helps to achieve standardization and normalization of the production process.

[0048] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Although the present utility model has been disclosed above with reference to a preferred embodiment, it is not intended to limit the present utility model. Any person skilled in the art can make some modifications or alterations to the above-described technical content to create equivalent embodiments without departing from the scope of the present utility model. Any simple modifications, equivalent changes, and alterations made to the above embodiments based on the technical essence of the present utility model without departing from the scope of the present utility model shall still fall within the scope of the present utility model.

Claims

1. A multi-row module assembly and replacement structure, comprising a bottom component (100), characterized in that, Also includes: The wide plate (104) is fixedly connected to the bottom component (100); The first pallet positioning pin (106) is fixedly connected to the wide plate (104); The second pallet positioning pin (107) is fixedly connected to the wide plate (104); A tray assembly (300) is fixedly connected to the bottom component (100), the tray assembly (300) comprising: A pallet pad (302) is fixedly connected to a pallet assembly (300), which is fixedly connected to a bottom assembly (100). A side pressure assembly (400) is fixedly connected to the bottom assembly (100), and a support assembly (500) is fixedly connected to the bottom assembly (100). The first fixed end baffle (315) is fixedly connected to the pallet pad (302); The second fixed end baffle (316) is fixedly connected to the pallet pad (302); The pallet assembly (300) is positioned by a first pallet positioning pin (106) and a second pallet positioning pin (107), and by a first fixed end baffle (315) and a second fixed end baffle (316) for fixing during module assembly; A movable end pressure component (200) is fixedly connected to the bottom component (100), and the movable end pressure component (200) includes: An end-pressure support plate (209) is fixedly connected to the movable end-pressure assembly (200); The limiting top block (210) is fixedly connected to the moving end pressing assembly (200); A scale (211) is fixedly connected to the limiting top block (210); The movable guide rail (216) is slidably connected on the end pressure support plate (209).

2. The multi-row module assembly and replacement structure according to claim 1, characterized in that, The bottom component (100) has through holes and countersunk holes (101). An end limiting block (102) is fixedly connected to the bottom component (100). A first lifting ring (122) is threadedly connected to the bottom component (100). A limiting bolt (118) is fixedly connected to the end limiting block (102). A nut (119) is threadedly connected to the limiting bolt (118). A hydraulic buffer (120) is fixedly connected to the end limiting block (102).

3. The multi-row module assembly and replacement structure according to claim 1, characterized in that, A manual control valve (121) is fixedly connected to the bottom assembly (100). A widened support bar (103) is fixedly connected to the bottom assembly (100). A first support bar (105) is fixedly connected to the wide plate (104). A fixed base plate (109) and a fixed base baffle (110) are fixedly connected to the bottom assembly (100). A fixed base reinforcing rib (108) is fixedly connected to the fixed base baffle (110). A digital display support rod (112) is inserted into the bottom assembly (100). A digital display conversion plate (111) is fixedly connected to the digital display support rod (112). A digital display shell (113), a digital display support plate (114), and a digital display sealing plate (115) are fixedly connected to the digital display shell (113). A pressure sensor (217), a control display (123), and a switching power supply (124) are fixedly connected inside the digital display shell (113).

4. The multi-row module assembly and replacement structure according to claim 1, characterized in that, A movable pressure plate (222) is fixedly connected to the left side of the movable end pressure assembly (200); a first pressure plate (204) is fixedly connected to the left side of the movable end pressure assembly (200), and the movable pressure plate (222) and the first pressure plate (204) are fixedly connected by a flanged linear bearing (218). A pressure sensor (217) is fixedly connected between the movable pressure plate (222) and the first pressure plate (204). A first reinforcing rib (205) is fixedly connected to the first pressure plate (204), and a sensor guide shaft is fixedly connected to the flanged linear bearing (218). (206) and guide shaft stop plate (207), the bottom of the movable pressure plate (222) is fixedly connected to the end plate support strip (201), the middle is fixedly connected to the end plate limit block (202) and the moving end pad (203), the right side of the movable end pressure assembly (200) is fixedly connected to the cylinder (220), the cylinder (220) is fixedly connected to the connecting plate (213), the top of the cylinder (220) is threadedly connected to the speed control valve (221), and the end pressure support plate (209) is provided with the first sensor wire groove (212) and the second sensor wire groove (226).

5. The multi-row module assembly and replacement structure according to claim 1, characterized in that, A pallet base plate (301) is fixedly connected to the pallet assembly (300), a pallet pad plate (302) is fixedly connected to the pallet base plate (301), a second lifting ring (326) is threaded around the pallet base plate (301), an oil-free bushing (325) is provided on the pallet pad plate (302), a stacking side baffle (303) is fixedly connected to the pallet pad plate (302), and a stacking side pad plate (305) is fixedly connected to the stacking side baffle plate (303).

6. The multi-row module assembly and replacement structure according to claim 5, characterized in that, A side support rib (308) is fixedly connected to the stacking side baffle (303). The side support rib (308) and the pallet pad (302) are connected by a butterfly handle (328) threaded together. An anti-static handle (329) is fixedly connected to the stacking side baffle (303). The stacking side baffle (303) and the pallet pad (302) are connected by a side plate positioning pin (309). The pallet pad (302) is provided with a second fixed end baffle (316) perpendicular to the stacking side baffle (303). The inner side of the first fixed end baffle (315) is provided with a fixed end support strip (311) and a fixed end pad (320). A second reinforcing rib (317) is fixedly connected to the first fixed end baffle (315). A first positioning pin (313) is provided on the fixed end support strip (311).

7. The multi-row module assembly and replacement structure according to claim 1, characterized in that, A side pressure plate (401) is fixedly connected to the front end of the side pressure assembly (400). A side pressure pad (403) is fixedly connected to the side pressure plate (401). A side pressure reinforcing strip (405) is fixedly connected to the side pressure pad (403). A side pressure support plate (407) is fixedly connected to the middle section of the side pressure assembly (400). A side pressure reinforcing rib (408) is fixedly connected to the outside of the side pressure support plate (407). A side pressure guide shaft (409) is fixedly connected to the side pressure plate (401). A shaft locking piece (411) is fixedly connected to the end of the side pressure guide shaft (409). The side pressure guide shaft (409) is fixedly connected to a ball screw assembly (413) at its end. The ball screw assembly (413) is rotatably connected to a fixed handle type rim handwheel (415) at its end. The ball screw assembly (413), the side pressure plate (401), and the side pressure support plate (407) are fixedly connected by a combination bearing (414) of needle rollers and thrust ball bearings. The fixed handle type rim handwheel (415) has a thrust locking plate (410) on its left side and a shaft locking plate (411) and a flat key (412) on its right side.

8. The multi-row module assembly and replacement structure according to claim 1, characterized in that, A tight pressure regulating valve (504) is fixedly connected to the right side of the support assembly (500), a heavy-duty foot cup (503) is fixedly connected to the bottom of the support assembly (500), and a support foot iron (502) is fixedly connected to the inner side of the heavy-duty foot cup (503).

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