A rotatable vision positioning SPI sorting apparatus

CN224624342UActive Publication Date: 2026-08-11NANTONG KINGTECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-07-16
Publication Date
2026-08-11

AI Technical Summary

Technical Problem

[0002]现有技术中,视觉定位SPI分选设备在检测印刷电路板时,常存在检测范围有限的问题,其视觉检测头多为固定角度或小范围调节,难以对印刷电路板的不同区域进行全面覆盖,导致部分位置的焊膏缺陷易被遗漏,影响检测数据的完整性与准确性,同时,对于不同尺寸的印刷电路板,现有设备的夹持机构调节灵活性不足,往往只能适配特定规格的工件,且夹持过程中稳定性欠佳,易出现工件位移,进而影响检测精度,此外,夹持力度缺乏有效的监测与控制,容易因压力过大造成印刷电路板损坏,或因压力不足导致工件松动

Benefits of technology

[0019]通过上述结构设计,本设备能够实现对印刷电路板的高效、精准检测,其中视觉定位SPI检测头本体在支撑环和驱动组件的配合下能够实现多角度旋转,同时通过支撑翻转组件的设置能够控制支撑框进行翻转,从而覆盖更大的检测范围,并确保检测数据的全面性与准确性,且在支撑调节组件的配合下能够控制值两个夹板适应不同尺寸的印刷电路板的夹持,并保证夹持过程中的稳定性,此外,防滑垫与压力传感器的结合不仅有效防止了工件在检测过程中发生位移,还能够实时监测夹持力度,避免因压力过大导致工件损坏,而驱动组件中的电机一、支撑调节组件中的电机三和支撑翻转组件中的电机二均采用伺服电机作为动力源的设计方式,进一步提升了设备运行的稳定性和控制精度,满足高要求的工业应用场景需求,使得整体设计能够兼顾功能性与操作便捷性,为用户提供了一种可靠且高效的解决方案。

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Abstract

This utility model belongs to the technical field of electronic manufacturing testing equipment, and in particular to a rotatable vision positioning SPI sorting device, including a housing, a housing cover, a support ring, a support frame, a support flipping assembly, a support adjustment assembly, a drive assembly, two clamping plates, and a vision positioning SPI detection head body. The housing is cylindrical, and a mounting port is opened on one side of the housing. The housing cover is snapped into the mounting port, and the support frame is rotatably mounted on the housing cover. The support flipping assembly is located on the inner wall of one side of the housing and connected to the support frame. Both clamping plates are slidably mounted in the support frame. This utility model has a reasonable design, which can achieve precise clamping and multi-angle detection of electronic components of different sizes. At the same time, it can avoid component damage or poor stability caused by excessive or insufficient clamping force. The entire device has a compact structure, is easy to operate, and greatly improves detection efficiency and accuracy.
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Description

Technical Field

[0001] This utility model relates to the field of electronic manufacturing testing equipment technology, and in particular to a rotatable visual positioning SPI sorting device. Background Technology

[0002] In existing technologies, visual positioning SPI sorting equipment often suffers from limited detection range when inspecting printed circuit boards (PCBs). Its visual inspection head is typically fixed at a fixed angle or has a small range of adjustment, making it difficult to comprehensively cover different areas of the PCB. This leads to the easy omission of solder paste defects in some locations, affecting the integrity and accuracy of the inspection data. Furthermore, the clamping mechanism of existing equipment lacks flexibility for PCBs of different sizes, often only adapting to specific workpiece specifications. The stability during clamping is also poor, easily resulting in workpiece displacement, which in turn affects inspection accuracy. In addition, the clamping force lacks effective monitoring and control, easily causing damage to the PCB due to excessive pressure or loosening of the workpiece due to insufficient pressure. Regarding the drive and control of the equipment, traditional equipment often uses ordinary motors as power sources, which have low operational stability and control precision, making it difficult to meet the high-requirement demands for equipment operating accuracy and response speed in demanding industrial applications. This limits overall inspection efficiency and reliability, failing to balance functionality and ease of operation, causing considerable inconvenience to users.

[0003] Therefore, this invention proposes a rotatable visual positioning SPI sorting device to solve the above problems.

[0004] The information disclosed in this background section is intended only to enhance the understanding of the overall background of this utility model and should not be construed as an admission or in any way implying that the information constitutes prior art known to those skilled in the art. Utility Model Content

[0005] The purpose of this invention is to address the shortcomings mentioned in the background section by proposing a rotatable visual positioning SPI sorting device.

[0006] The above-mentioned technical objective of this utility model is achieved through the following technical solution: a rotatable visual positioning SPI sorting device, including a box, a box cover, a support ring, a support frame, a support flipping assembly, a support adjustment assembly, a drive assembly, two clamping plates and a visual positioning SPI detection head body;

[0007] The box body is cylindrical, and an installation opening is provided on one side of the box body. The box cover is snapped into the installation opening, the support frame is rotatably mounted on the box cover, and the support flipping assembly is provided on the inner wall of one side of the box body and connected to the support frame.

[0008] Both clamps are slidably installed inside the support frame. Two sliding seats are slidably installed on the top and bottom sides of the support frame. Two sliding seats on the same side are fixedly installed on the same clamp. The support adjustment assembly is set on the support frame and connected to the four sliding seats.

[0009] Anti-slip pads are fixedly installed on the side of the two clamps that are close to each other, and pressure sensors are installed between the anti-slip pads and the clamps.

[0010] The support ring is rotatably mounted inside the housing, and the visual positioning SPI detection head body is fixedly mounted on the inner side wall of the support ring. An arc-shaped opening is provided at the bottom of the housing, and the drive assembly is located inside the arc-shaped opening and connected to the support ring.

[0011] Preferably, the support and flipping assembly includes a second motor, a strip plate, and two support slide rods. Two guide holes are provided on the side of the support frame away from the box cover. Support slide rods are slidably installed in both guide holes. Both support slide rods extend out of the guide holes and are fixedly installed with the same strip plate. An installation groove is provided on the side of the box body away from the box cover. The second motor is fixedly installed in the installation groove. The output shaft of the second motor extends into the box body and is fixedly installed on the strip plate.

[0012] Preferably, the support adjustment assembly includes four support plates and three guide rods. Two support plates are fixedly installed on the top and bottom sides of the support frame, and guide rods are fixedly installed on the two strip plates on the same side of the support frame. There are two guide rods on the upper side, and the three guide rods are slidably connected to the corresponding two sliding seats.

[0013] Preferably, the support adjustment assembly further includes a bidirectional lead screw and a motor. The same bidirectional lead screw is rotatably mounted on the two support plates located below, and the bidirectional lead screw is threadedly connected to the two sliding seats below. The motor is fixedly mounted on the support plate located on the lower right, and the output shaft of the motor is axially fixedly connected to one end of the bidirectional lead screw.

[0014] Preferably, the drive assembly includes a motor, a drive gear, and a gear disc. An annular groove is provided on the outer periphery of the support ring, and a gear disc is fixedly installed in the annular groove. The motor is fixedly installed in the arc-shaped opening, and a drive gear that meshes with the gear disc is fixedly sleeved on the output shaft of the motor.

[0015] Preferably, motor one, motor two and motor three are all servo motors.

[0016] Preferably, a handle is fixedly installed on the side of the box cover away from the support frame.

[0017] Preferably, the guide hole penetrates through the support frame.

[0018] The beneficial effects of this utility model are:

[0019] Through the above structural design, this equipment can achieve efficient and accurate inspection of printed circuit boards. The visual positioning SPI inspection head body can rotate at multiple angles with the cooperation of the support ring and drive assembly. At the same time, the support flipping assembly can control the support frame to flip, thereby covering a larger inspection range and ensuring the comprehensiveness and accuracy of the inspection data. With the cooperation of the support adjustment assembly, the two clamping plates can be controlled to adapt to the clamping of printed circuit boards of different sizes and ensure the stability during the clamping process. In addition, the combination of anti-slip pads and pressure sensors not only effectively prevents the workpiece from shifting during the inspection process, but also can monitor the clamping force in real time to avoid damage to the workpiece due to excessive pressure. The design of motor 1 in the drive assembly, motor 3 in the support adjustment assembly, and motor 2 in the support flipping assembly all adopts the design of servo motors as the power source, which further improves the stability and control accuracy of the equipment operation, meets the requirements of high-demand industrial application scenarios, and makes the overall design balance functionality and ease of operation, providing users with a reliable and efficient solution. Attached Figure Description

[0020] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0021] Figure 1 This is a three-dimensional structural diagram of a rotatable visual positioning SPI sorting device proposed in this utility model.

[0022] Figure 2 for Figure 1 A schematic diagram of the three-dimensional structure from another perspective;

[0023] Figure 3 for Figure 1 A schematic diagram of the cross-sectional structure;

[0024] Figure 4 for Figure 3 The main view;

[0025] Figure 5 This is a partial three-dimensional structural schematic diagram of the present invention;

[0026] Figure 6 for Figure 5 A schematic diagram of the three-dimensional structure from another perspective;

[0027] Figure 7 This is a schematic diagram of the support ring, drive assembly, and visual positioning SPI detection head body of the present invention.

[0028] Figure 8 This is a schematic diagram of the supporting and flipping component proposed in this utility model.

[0029] In the diagram: 1. Housing; 2. Visual positioning SPI detection head body; 21. Support ring; 211. Motor 1; 212. Drive gear; 213. Gear plate; 3. Support frame; 301. Housing cover; 302. Handle; 31. Support slide rod; 32. Strip plate; 33. Motor 2; 4. Clamping plate; 401. Anti-slip pad; 402. Pressure sensor; 41. Sliding seat; 42. Support plate; 43. Guide rod; 44. Bidirectional lead screw; 45. Motor 3. Detailed Implementation

[0030] The technical solution of this utility model will now be clearly and completely described with reference to specific embodiments. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0031] Reference Figure 1-8 A rotatable visual positioning SPI sorting device includes a housing 1, a housing cover 301, a support ring 21, a support frame 3, two clamping plates 4, and a visual positioning SPI detection head body 2.

[0032] The box body 1 is cylindrical, and an installation port is opened on one side of the box body 1. The box cover 301 is snapped into the installation port. The support frame 3 is rotatably installed on the box cover 301. Two guide holes are opened on the side of the support frame 3 away from the box cover 301. Support rods 31 are slidably installed in both guide holes. Both support rods 31 extend outside the guide holes and are fixedly installed with the same strip plate 32. An installation groove is opened on the side of the box body 1 away from the box cover 301. A second motor 33 is fixedly installed in the installation groove. The output shaft of the second motor 33 extends into the box body 1 and is fixedly installed on the strip plate 32, which can provide stable support for the support frame 3. At the same time, the support frame 3 can be controlled to flip as needed.

[0033] Both clamping plates 4 are slidably installed inside the support frame 3. Two sliding seats 41 are slidably installed on the top and bottom sides of the support frame 3. The two sliding seats 41 on the same side are fixedly installed on the same clamping plate 4. Two support plates 42 are fixedly installed on the top and bottom sides of the support frame 3. Guide rods 43 are fixedly installed on the two strip plates 32 on the same side of the support frame 3. There are two guide rods 43 on the upper side. The three guide rods 43 are slidably connected to the corresponding two sliding seats 41, which can provide effective support and guidance for the sliding seats 41. The same bidirectional screw 44 is rotatably installed on the two support plates 42 below. The bidirectional screw 44 is threadedly connected to the two sliding seats 41 below. A motor 3 45 is fixedly installed on the support plate 42 on the lower right side. The output shaft of the motor 3 45 is axially fixedly connected to one end of the bidirectional screw 44, which can control the distance between the two clamping plates 4 as needed, so as to effectively clamp printed circuit boards of different sizes.

[0034] Anti-slip pads 401 are fixedly installed on the side of the two clamping plates 4 that are close to each other, and pressure sensors 402 are provided between the anti-slip pads 401 and the clamping plates 4 to avoid over-clamping and insufficient clamping force.

[0035] The support ring 21 is rotatably installed inside the housing 1, and the visual positioning SPI detection head body 2 is fixedly installed on the inner side wall of the support ring 21. The bottom of the housing 1 has an arc-shaped opening, and the outer periphery of the support ring 21 has an annular groove. A gear disk 213 is fixedly installed in the annular groove, and a motor 211 is fixedly installed in the arc-shaped opening. A drive gear 212 that meshes with the gear disk 213 is fixedly sleeved on the output shaft of the motor 211. The support ring 21 can be controlled to rotate as needed, thereby controlling the visual positioning SPI detection head body 2 to move to different positions based on the axis of the support ring 21.

[0036] In this embodiment, in order to facilitate the operator to control the box cover 301, a handle 302 is fixedly installed on the side of the box cover 301 away from the support frame 3.

[0037] In this embodiment, in order to maintain a balance between the air pressure inside the guide hole and the external air pressure when the support slide rod 31 slides along the guide hole, the guide hole penetrates through the support frame 3.

[0038] The circuits, electronic components, and module mechanisms involved all employ existing technologies, which can be fully implemented by those skilled in the art, and need no further explanation. The content protected by this application does not involve any improvement to the software, circuits, or methods.

[0039] Working principle: In use, first connect the power supply, and pull the cover 301 by the handle 302 to pull the support frame 3 out from the box 1 to the right to a position where the printed circuit board can be placed between the two clamping plates 4. Then, place the printed circuit board to be tested between the two clamping plates 4, and drive the bidirectional lead screw 44 to rotate by the control motor 45, so that the two sliding seats 41 move towards each other along the guide rod 43, thereby adjusting the spacing of the clamping plates 4 to accommodate the size of the printed circuit board. The pressure sensor 402 is set to monitor the clamping force in real time. When the preset value is reached, the motor... The third motor 45 stops working to ensure stable clamping without damaging the workpiece. Then, the second motor 33 is started, which moves the strip plate 32 through the support slide 31, allowing the support frame 3 to be precisely flipped and the printed circuit board adjusted to the appropriate angle. Next, the first motor 211 is started, which drives the support ring 21 to rotate under the cooperation of the drive gear 212 and the gear plate 213. This causes the visual positioning SPI detection head body 2 to rotate around the axis of the support ring 21 to the designated position, and the omnidirectional inspection of the printed circuit board begins. The entire inspection process can be automated through the control system, improving inspection efficiency and accuracy.

[0040] The above provides a detailed description of the rotatable visual positioning SPI sorting device provided by this utility model. Specific embodiments have been used to illustrate the principle and implementation of this utility model. The descriptions of the embodiments above are only for the purpose of helping to understand the method and core idea of ​​this utility model. It should be noted that those skilled in the art can make several improvements and modifications to this utility model without departing from the principle of this utility model, and these improvements and modifications also fall within the protection scope of the claims of this utility model.

Claims

1. A rotatable vision positioning (SPI) singulation apparatus, comprising: It includes a housing (1), a housing cover (301), a support ring (21), a support frame (3), a support flipping assembly, a support adjustment assembly, a drive assembly, two clamping plates (4), and a visual positioning SPI detection head body (2); The box body (1) is cylindrical, and an installation opening is provided on one side of the box body (1). The box cover (301) is snapped into the installation opening. The support frame (3) is rotatably installed on the box cover (301). The support flipping assembly is set on the inner wall of one side of the box body (1) and connected to the support frame (3). Both clamps (4) are slidably installed in the support frame (3). Two sliding seats (41) are slidably installed on the top and bottom sides of the support frame (3). The two sliding seats (41) located on the same side are fixedly installed on the same clamp (4). The support adjustment assembly is set on the support frame (3) and connected to the four sliding seats (41). Anti-slip pads (401) are fixedly installed on the side of the two clamps (4) that are close to each other, and pressure sensors (402) are provided between the anti-slip pads (401) and the clamps (4); The support ring (21) is rotatably installed inside the housing (1), and the visual positioning SPI detection head body (2) is fixedly installed on the inner side wall of the support ring (21). The bottom of the housing (1) is provided with an arc-shaped opening, and the drive component is set in the arc-shaped opening and connected to the support ring (21).

2. A rotatable vision positioning (SPI) sorting apparatus according to claim 1, wherein: The support and flipping assembly includes a second motor (33), a strip plate (32), and two support slide rods (31). The support frame (3) has two guide holes on the side away from the box cover (301). The support slide rods (31) are slidably installed in both guide holes. The two support slide rods (31) extend outside the guide holes and are fixedly installed with the same strip plate (32). The box body (1) has an installation groove on the side away from the box cover (301). The second motor (33) is fixedly installed in the installation groove. The output shaft of the second motor (33) extends into the box body (1) and is fixedly installed on the strip plate (32).

3. A rotatable vision positioning (SPI) sorting apparatus according to claim 2, wherein: The support adjustment assembly includes four support plates (42) and three guide rods (43). Two support plates (42) are fixedly installed on the top and bottom sides of the support frame (3). Guide rods (43) are fixedly installed on two strip plates (32) on the same side of the support frame (3). There are two guide rods (43) on the upper side. The three guide rods (43) are slidably connected to the corresponding two sliding seats (41).

4. A rotatable vision positioning (SPI) sorting apparatus according to claim 3, wherein: The support adjustment assembly also includes a bidirectional lead screw (44) and a motor (45). The same bidirectional lead screw (44) is rotatably mounted on the two support plates (42) below. The bidirectional lead screw (44) is threadedly connected to the two sliding seats (41) below. The motor (45) is fixedly mounted on the support plate (42) located on the lower right. The output shaft of the motor (45) is axially fixedly connected to one end of the bidirectional lead screw (44).

5. A rotatable vision positioning (SPI) sorting apparatus according to claim 4, wherein: The drive assembly includes a motor (211), a drive gear (212), and a gear disc (213). An annular groove is provided on the outer periphery of the support ring (21), and the gear disc (213) is fixedly installed in the annular groove. The motor (211) is fixedly installed in the arc-shaped opening. The drive gear (212) that meshes with the gear disc (213) is fixedly sleeved on the output shaft of the motor (211).

6. The rotatable visual positioning SPI sorting device according to claim 5, characterized in that: The first motor (211), the second motor (33), and the third motor (45) are all servo motors.

7. A rotatable visual positioning SPI sorting device according to claim 1, characterized in that: A handle (302) is fixedly installed on the side of the box cover (301) away from the support frame (3).

8. A rotatable visual positioning SPI sorting device according to claim 2, characterized in that: The guide hole penetrates the support frame (3).