A surface cleaning apparatus for an aluminium guide roller

Abstract

The utility model relates to aluminium guide roller cleaning technical field discloses a surface cleaning device for aluminium guide roller, including work table, the top fixedly connected with support frame of work table, the top of support frame is provided with cleaning mechanism, the cleaning mechanism is used for cleaning the surface of aluminium guide roller, the bottom of work table is provided with circulating spray mechanism, the circulating spray mechanism is used for spraying and recycling water in the cleaning process, the cleaning mechanism includes motor, the bottom of motor and the top rear side fixedly connected with work table. In the utility model, cylindrical aluminium guide roller is fixed in support block one top, starts motor, drives conical gear no.

Description

Technical Field

[0001] This utility model relates to the field of aluminum guide roller cleaning technology, and in particular to a surface cleaning device for aluminum guide rollers. Background Technology

[0002] Aluminum guide rollers are key roller components used in industrial production to guide and convey strip or sheet materials. The core material is aluminum alloy, which is lightweight, corrosion-resistant, and has high surface precision. In the lithium battery electrode coating process, aluminum guide rollers need to be used in conjunction with a tension control system to ensure the flat conveying of the electrode sheets. The precision directly affects the consistency of the battery. Maintenance requires regular inspection of roller surface wear and runout to avoid material damage caused by material accumulation or deformation. With the development of new material technology, hollow lightweight and intelligent temperature-controlled aluminum guide rollers are gradually becoming the mainstream choice for high-end manufacturing. In order to clean the surface of aluminum guide rollers, a surface cleaning device for aluminum guide rollers is needed.

[0003] Currently available aluminum guide roller surface cleaning devices mainly consist of a support frame, a cleaning device, and a drive device. In lithium battery production, they remove residual slurry from electrode coating to ensure battery consistency. In the photovoltaic industry, they are used to clean dust from silicon wafer transport guide rollers to prevent component contamination. In the printing and packaging industry, they can remove ink and adhesive residues to improve printing quality. In textile printing and dyeing, they clean dye particles on guide rollers to prevent uneven dyeing of fabrics. However, the cleaning brushes have short lifespans and require frequent replacement, leading to reduced work efficiency. To solve these problems, existing technologies only change the brush bristles to a mixture of basalt fiber or metal wire and replace them with a quick-release structure to reduce replacement time. However, they do not improve the surface cleaning structure of the aluminum guide rollers, resulting in prolonged cleaning time, reduced effective production time, and direct quality problems caused by impurities from incomplete cleaning, failing to meet usage requirements. Utility Model Content

[0004] To overcome the above deficiencies, this utility model provides a surface cleaning device for aluminum guide rollers, aiming to improve the problems in the prior art where the surface cleaning structure of aluminum guide rollers has not been improved, resulting in prolonged cleaning time, reduced effective production time, and direct quality problems caused by impurities due to incomplete cleaning.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a surface cleaning device for aluminum guide rollers, comprising a workbench, a support frame fixedly connected to the top of the workbench, a cleaning mechanism provided at the top of the support frame, the cleaning mechanism being used to clean the surface of the aluminum guide roller, a circulating spraying mechanism provided at the bottom of the workbench, the circulating spraying mechanism being used to spray water during the cleaning process and recover the water, the cleaning mechanism including a motor, the bottom of the motor being fixedly connected to the rear side of the top of the workbench, a drive assembly provided at the output end of the motor, a pushing assembly provided at the front side of the drive assembly, a cleaning assembly provided to the right side of the pushing assembly, a support block fixedly connected to the middle of the top of the support frame, a cylindrical aluminum guide roller fixedly connected to the top of the support block, and an auxiliary slide rod slidably connected to the right side of the cleaning assembly.

[0006] Through the above technical solution: the bottom end of the water storage tank is fixedly connected to the bottom end of the workbench to ensure the stability of the water storage tank during operation. The rear side of the water storage tank is fixedly connected to the water pump to ensure the stable operation of the water pump. The rear side of the water pump is connected to the water delivery pipe, and the other end of the water delivery pipe is connected to the water delivery hose through a connector. The other end of the water delivery hose is firmly connected to the nozzle through a fixing device to ensure smooth water flow and uniform spraying. The left side of the bottom end of the workbench is connected to the drain pipe, and the other end of the drain pipe is connected to the left side of the water storage tank, forming a complete drainage circulation system. Two filter screens are fixedly connected inside the water storage tank to ensure water quality and prevent impurities from entering the water pump and nozzle, thereby ensuring the normal operation of the entire system.

[0007] As a further description of the above technical solution: The circulating spraying mechanism includes a water storage tank, the bottom of which is fixedly connected to the bottom of the workbench. A water pump is fixedly connected to the rear of the water storage tank, and a water supply pipe is connected to the rear of the water pump. A water supply hose is connected to the other end of the water supply pipe, and a nozzle is fixedly connected to the other end of the water supply hose. A drain pipe is connected to the left side of the bottom of the workbench, and the other end of the drain pipe is connected to the left side of the water storage tank. Two filter screens are fixedly connected inside the water storage tank.

[0008] Through the above technical solution: the middle part of the first bevel gear is fixedly connected to the output end of the motor to ensure the stability and efficiency of power transmission; the front side of the top of the first bevel gear meshes with the second bevel gear to form a precise transmission relationship.

[0009] As a further description of the above technical solution: The drive assembly includes a first bevel gear, the middle of which is fixedly connected to the output end of the motor, and a second bevel gear meshing with the front side of the top of the first bevel gear.

[0010] Through the above technical solution: the pushing component includes a reciprocating threaded rod, the rear part of the outer wall of the reciprocating threaded rod is fixedly connected to the middle position of the bevel gear II, ensuring the smoothness and reliability of the transmission process, and the outer wall surface of the reciprocating threaded rod is slidably connected to the slider, so that the slider can slide smoothly on the outer wall of the reciprocating threaded rod.

[0011] As a further description of the above technical solution: The pushing assembly includes a reciprocating threaded rod, the rear side of the outer wall of the reciprocating threaded rod is fixedly connected to the middle part of the second bevel gear, and a slider is slidably connected to the outer wall of the reciprocating threaded rod.

[0012] Through the above technical solution: the cleaning component includes an annular cleaning block, the outer wall of which is fixedly connected to the adjacent side of the slider to ensure the stability and effectiveness of the cleaning process. The inner wall of the annular cleaning block is fixedly connected to multiple cleaning brushes, which are evenly distributed and can fully cover the cleaning area to ensure efficient and thorough cleaning.

[0013] As a further description of the above technical solution: The cleaning assembly includes an annular cleaning block, the outer wall of which is fixedly connected to the adjacent side of the slider, and multiple cleaning brushes are fixedly connected to the inner wall of the annular cleaning block.

[0014] Through the above technical solution: support legs are fixedly connected to the left and right sides of the bottom of the workbench. These support legs are used to provide stable and reliable support and fixation for the workbench, ensuring that the workbench remains stable during use.

[0015] As a further description of the above technical solution: The workbench is fixedly connected to the left and right sides of its bottom end with support legs, which are used to support and fix the workbench.

[0016] The above technical solution involves a fixing block 1 fixedly connected to the right side of the motor, with the bottom end of the fixing block 1 fixedly connected to the rear top of the workbench, thereby ensuring that the motor remains stable during operation.

[0017] As a further description of the above technical solution: A fixing block is fixedly connected to the right side of the motor, and the bottom end of the fixing block is fixedly connected to the rear top of the workbench.

[0018] The above technical solution involves a fixing block 2 fixedly connected to the middle of the rear side of the water storage tank. The top of the fixing block 2 is fixedly connected to the rear side of the bottom of the workbench. This is intended to ensure that the water storage tank is stable on the workbench and will not be displaced due to external factors, thereby ensuring the normal operation and safe use of the entire equipment.

[0019] As a further description of the above technical solution: A second fixing block is fixedly connected to the middle of the rear side of the water storage tank, and the top of the second fixing block is fixedly connected to the rear side of the bottom of the workbench.

[0020] This utility model has the following beneficial effects: 1. In this utility model, the cylindrical aluminum guide roller to be cleaned is fixed on the top of the support block. The motor is started, and the motor outputs power to drive the first bevel gear to rotate, which in turn drives the second bevel gear to rotate, and then drives the reciprocating threaded rod to rotate, so that the slider moves on the outer wall of the reciprocating threaded rod. The slider drives the annular cleaning block and the cleaning brush to move, thereby realizing the automatic cleaning of the surface of the cylindrical aluminum guide roller, improving efficiency and reducing the workload of operators.

[0021] 2. In this utility model, the water pump is started, and the water in the storage tank is fed into the water delivery hose through the water delivery pipe, and then sprayed onto the surface of the cylindrical aluminum guide roller through the nozzle, which improves the cleaning efficiency. The water after use is discharged into the storage tank through the drain pipe, and then filtered through the filter screen to realize the recycling of water and avoid waste of resources. Attached Figure Description

[0022] Figure 1 This is a perspective view of the front side of the workbench of a surface cleaning device for aluminum guide rollers proposed in this utility model. Figure 2 This utility model provides a structural diagram of a water storage tank for a surface cleaning device for aluminum guide rollers. Figure 3 This is a structural diagram of a motor for a surface cleaning device for aluminum guide rollers proposed in this utility model; Figure 4 This is a schematic diagram of a support frame structure for a surface cleaning device for aluminum guide rollers proposed in this utility model. Figure 5 This is a schematic diagram of the support leg structure of a surface cleaning device for aluminum guide rollers proposed in this utility model.

[0023] Legend: 1. Workbench; 2. Cleaning mechanism; 201. Motor; 202. Drive assembly; 2021. Bevel gear one; 2022. Bevel gear two; 203. Push assembly; 2031. Reciprocating threaded rod; 2032. Slider; 204. Cleaning assembly; 2041. Annular cleaning block; 2042. Cleaning brush; 205. Support block one; 206. Columnar aluminum guide roller; 207. Auxiliary slide bar; 3. Circulating spraying mechanism; 301. Water tank; 302. Water pump; 303. Water supply pipe; 304. Water supply hose; 305. Sprayer head; 306. Drain pipe; 307. Filter screen; 4. Support frame; 5. Support leg; 6. Fixing block one; 7. Fixing block two. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see the appendix Figure 1 - Appendix Figure 3 This utility model provides an embodiment of a surface cleaning device for aluminum guide rollers, comprising a workbench 1, a support frame 4 fixedly connected to the top of the workbench 1, and a cleaning mechanism 2 provided at the top of the support frame 4. The main function of the cleaning mechanism 2 is to thoroughly and efficiently clean the surface of the aluminum guide rollers. A circulating spraying mechanism 3 is provided at the bottom of the workbench 1. This mechanism sprays water onto the aluminum guide rollers during the cleaning process and can recycle and reuse the used water, thereby achieving resource conservation and environmental protection. The cleaning mechanism 2 includes a motor 201, the bottom of which is fixed to the rear side of the top of the workbench 1. The connection ensures the stability of the motor 201 during operation. The output end of the motor 201 is equipped with a drive component 202, the front side of the drive component 202 is equipped with a push component 203, and the right side of the push component 203 is equipped with a cleaning component 204. These components work together to complete the cleaning task on the surface of the aluminum guide roller. The top center of the support frame 4 is fixedly connected to a support block 205, and the top of the support block 205 is fixedly connected to a cylindrical aluminum guide roller 206. The right side of the cleaning component 204 is slidably connected to an auxiliary slide rod 207. The slide rod and the cleaning component 204 are slidably connected, making the cleaning process smoother and more efficient. Specifically, a support frame 4 is fixedly connected to the top of the workbench 1. A cleaning mechanism 2 is installed on the top of the support frame 4. The main function of this cleaning mechanism 2 is to thoroughly and efficiently clean the surface of the aluminum guide roller. A circulating spraying mechanism 3 is installed at the bottom of the workbench 1. This mechanism sprays water onto the aluminum guide roller during the cleaning process and can recycle and reuse the used water, thereby achieving resource conservation and environmental protection. The cleaning mechanism 2 includes a motor 201. The bottom of the motor 201 is securely fixed to the rear side of the top of the workbench 1, ensuring the stability of the motor 201 during operation. The output of the motor 201... A drive assembly 202 is provided at the end, and a push assembly 203 is provided on the front side of the drive assembly 202. A cleaning assembly 204 is provided on the right side of the push assembly 203. These components work together to complete the cleaning task on the surface of the aluminum guide roller. A support block 205 is fixedly connected to the top center of the support frame 4. A cylindrical aluminum guide roller 206 is fixedly connected to the top of the support block 205. This is the object to be cleaned by the cleaning mechanism 2. In order to ensure that the cleaning assembly 204 can work flexibly and stably, an auxiliary slide rod 207 is slidably connected to its right side. The slide rod and the cleaning assembly 204 are slidably connected, making the cleaning process smoother and more efficient.

[0026] Please see the appendix Figure 2 - Appendix Figure 3 The circulating spraying mechanism 3 includes a water storage tank 301. The bottom end of the water storage tank 301 is fixedly connected to the bottom end of the workbench 1 to ensure that the water storage tank 301 remains stable during operation. A water pump 302 is fixedly connected to the rear side of the water storage tank 301 to ensure that the water pump 302 can operate stably. A water supply pipe 303 is connected to the rear side of the water pump 302. The other end of the water supply pipe 303 is connected to a water supply hose 304. The other end of the water supply hose 304 is fixedly connected to a nozzle 305 to ensure smooth water flow and uniform spraying. A drain pipe 306 is connected to the left side of the bottom end of the workbench 1. The other end of the drain pipe 306 is connected to the left side of the water storage tank 301. Two filters 307 are fixedly connected inside the water storage tank 301 to ensure water quality and prevent impurities from entering the water pump 302 and the nozzle 305, thereby ensuring the normal operation of the entire system. Specifically, the bottom of the water storage tank 301 is fixedly connected to the bottom of the workbench 1 to ensure that the water storage tank 301 remains stable during operation. The rear side of the water storage tank 301 is fixedly connected to the water pump 302 to ensure that the water pump 302 can operate stably. The rear side of the water pump 302 is connected to the water supply pipe 303. The other end of the water supply pipe 303 is connected to the water supply hose 304 through a connector. The other end of the water supply hose 304 is firmly connected to the nozzle 305 through a fixing device to ensure smooth water flow and uniform spraying. The left side of the bottom of the workbench 1 is connected to the drain pipe 306. The other end of the drain pipe 306 is connected to the left side of the water storage tank 301 to form a complete drainage circulation system. Two filter screens 307 are fixedly connected inside the water storage tank 301 to ensure water quality and prevent impurities from entering the water pump 302 and the nozzle 305, thereby ensuring the normal operation of the entire system.

[0027] Please see the appendix Figure 3 - Appendix Figure 4 The drive assembly 202 includes a bevel gear 2021, the middle of which is fixedly connected to the output end of the motor 201 to ensure the stability and efficiency of power transmission. A bevel gear 2022 is meshed with the front top of the bevel gear 2021, forming a precise transmission relationship. The drive assembly 203 includes a reciprocating threaded rod 2031, the rear side of which is fixedly connected to the middle of the bevel gear 2022 to ensure smooth and reliable transmission. The outer wall of the 1 is slidably connected to a slider 2032, which allows the slider 2032 to slide smoothly on the outer wall of the reciprocating threaded rod 2031. The cleaning component 204 includes an annular cleaning block 2041. The outer wall of the annular cleaning block 2041 is fixedly connected to the adjacent side of the slider 2032 to ensure the stability and effectiveness of the cleaning process. Multiple cleaning brushes 2042 are fixedly connected to the inner wall of the annular cleaning block 2041. These cleaning brushes 2042 are evenly distributed and can fully cover the cleaning area to ensure efficient and thorough cleaning. Specifically, the middle part of bevel gear 2021 is fixedly connected to the output end of motor 201 to ensure the stability and efficiency of power transmission. The front side of the top of bevel gear 2021 meshes with bevel gear 2022 to form a precise transmission relationship. The driving assembly 203 includes a reciprocating threaded rod 2031. The rear part of the outer wall of the reciprocating threaded rod 2031 is fixedly connected to the middle position of bevel gear 2022 to ensure the smoothness and reliability of the transmission process. The outer wall surface of the reciprocating threaded rod 2031 is flush with the sliding surface. The sliding connection of block 2032 allows the slider 2032 to slide smoothly on the outer wall of the reciprocating threaded rod 2031. The cleaning component 204 includes an annular cleaning block 2041, the outer wall of which is fixedly connected to the adjacent side of the slider 2032 to ensure the stability and effectiveness of the cleaning process. Multiple cleaning brushes 2042 are fixedly connected to the inner wall of the annular cleaning block 2041. These cleaning brushes 2042 are evenly distributed and can fully cover the cleaning area to ensure efficient and thorough cleaning.

[0028] Please see the appendix Figure 3 - Appendix Figure 5 Support legs 5 are fixedly connected to the bottom left and right sides of the workbench 1. These support legs 5 are used to provide stable and reliable support and fixation for the workbench 1, ensuring that the workbench 1 remains stable during use. A fixing block 6 is fixedly connected to the right side of the motor 201. The bottom end of the fixing block 6 is fixedly connected to the rear top of the workbench 1, thereby ensuring that the motor 201 remains stable during operation. A fixing block 7 is fixedly connected to the middle of the rear side of the water tank 301. The top end of the fixing block 7 is fixedly connected to the rear bottom of the workbench 1. This is intended to ensure that the water tank 301 is in a stable position on the workbench 1 and will not be displaced due to external factors, thereby ensuring the normal operation and safe use of the entire equipment. Specifically, support legs 5 are fixedly connected to the left and right sides of the bottom of the workbench 1. These support legs 5 are used to provide stable and reliable support and fixation for the workbench 1, ensuring that the workbench 1 remains stable during use. A fixing block 6 is fixedly connected to the right side of the motor 201. The bottom end of the fixing block 6 is fixedly connected to the rear side of the top of the workbench 1, thereby ensuring that the motor 201 can remain stable during operation. A fixing block 7 is fixedly connected to the middle of the rear side of the water tank 301. The top end of the fixing block 7 is fixedly connected to the rear side of the bottom of the workbench 1. This is intended to ensure that the water tank 301 is stable on the workbench 1 and will not be displaced due to external factors, thereby ensuring the normal operation and safe use of the entire equipment.

[0029] Working principle: In use, the cylindrical aluminum guide roller 206 to be cleaned is fixed on the top of the support block 205. The motor 201 is started to output power to drive the bevel gear 2021 to rotate. The rotation of the bevel gear 2021 drives the bevel gear 2022 to rotate. The rotation of the bevel gear 2022 drives the reciprocating threaded rod 2031 to rotate. The rotation of the reciprocating threaded rod 2031 drives the slider 2032 to move on the outer wall of the reciprocating threaded rod 2031. The movement of the slider 2032 drives the annular cleaning block 2041 to move. The movement of the annular cleaning block 2041 drives the cleaning brush 2042 to move. The movement of the cleaning brush 2042 realizes the automatic cleaning of the surface of the cylindrical aluminum guide roller 206, improves work efficiency and reduces the workload of operators. When in use, the water pump 302 is started to pump the water stored in the water storage tank 301 into the water delivery hose 304 through the water delivery pipe 303. Then, the water is sprayed onto the surface of the cylindrical aluminum guide roller 206 through the water delivery hose 304 and the nozzle 305, thereby improving the cleaning efficiency. After use, the water is discharged into the water storage tank 301 through the drain pipe 306. Then, the water discharged into the water storage tank 301 is filtered through the filter screen 307, thus recycling the water and avoiding waste of resources.

[0030] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A surface cleaning device for aluminum guide rollers, comprising a worktable (1), characterized in that: The top of the workbench (1) is fixedly connected to a support frame (4), and the top of the support frame (4) is provided with a cleaning mechanism (2). The cleaning mechanism (2) is used to clean the surface of the aluminum guide roller. The bottom of the workbench (1) is provided with a circulating spraying mechanism (3). The circulating spraying mechanism (3) is used to spray water during the cleaning process and recycle the water. The cleaning mechanism (2) includes a motor (201), the bottom end of which is fixedly connected to the rear side of the top of the workbench (1). The output end of the motor (201) is provided with a drive assembly (202). The front side of the drive assembly (202) is provided with a push assembly (203). The right side of the push assembly (203) is provided with a cleaning assembly (204). The top center of the support frame (4) is fixedly connected with a support block (205). The top of the support block (205) is fixedly connected with a cylindrical aluminum guide roller (206). The right side of the cleaning assembly (204) is slidably connected with an auxiliary slide rod (207).

2. The surface cleaning device for aluminum guide rollers according to claim 1, characterized in that: The circulating spraying mechanism (3) includes a water storage tank (301), the bottom end of which is fixedly connected to the bottom end of the workbench (1), a water pump (302) is fixedly connected to the rear side of the water storage tank (301), a water supply pipe (303) is connected to the rear side of the water pump (302), the other end of the water supply pipe (303) is connected to a water supply hose (304), the other end of the water supply hose (304) is fixedly connected to a nozzle (305), a drain pipe (306) is connected to the left side of the bottom end of the workbench (1), the other end of the drain pipe (306) is connected to the left side of the water storage tank (301), and two filter screens (307) are fixedly connected inside the water storage tank (301).

3. The surface cleaning device for aluminum guide rollers according to claim 1, characterized in that: The drive assembly (202) includes a bevel gear one (2021), the middle part of which is fixedly connected to the output end of the motor (201), and a bevel gear two (2022) is meshed with the front side of the top of the bevel gear one (2021).

4. The surface cleaning device for aluminum guide rollers according to claim 1, characterized in that: The pushing assembly (203) includes a reciprocating threaded rod (2031), the rear side of the outer wall of the reciprocating threaded rod (2031) is fixedly connected to the middle part of the second bevel gear (2022), and a slider (2032) is slidably connected to the outer wall of the reciprocating threaded rod (2031).

5. A surface cleaning device for aluminum guide rollers according to claim 1, characterized in that: The cleaning component (204) includes an annular cleaning block (2041), the outer wall of which is fixedly connected to the adjacent side of the slider (2032), and a plurality of cleaning brushes (2042) are fixedly connected to the inner wall of the annular cleaning block (2041).

6. A surface cleaning device for aluminum guide rollers according to claim 1, characterized in that: The bottom left and right sides of the workbench (1) are fixedly connected with support legs (5), which are used to support and fix the workbench (1).

7. A surface cleaning device for aluminum guide rollers according to claim 1, characterized in that: A fixing block (6) is fixedly connected to the right side of the motor (201), and the bottom end of the fixing block (6) is fixedly connected to the rear top of the workbench (1).

8. A surface cleaning device for aluminum guide rollers according to claim 2, characterized in that: The water storage tank (301) is fixedly connected to the middle of the rear side of a fixing block 2 (7), and the top of the fixing block 2 (7) is fixedly connected to the rear side of the bottom of the workbench (1).

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